Johnson Controls LN-IO -1 Series Installation Instructions Manual
Johnson Controls LN-IO -1 Series Installation Instructions Manual

Johnson Controls LN-IO -1 Series Installation Instructions Manual

Application specific, remote i/o, and free programmable controllers

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LN Application Specific, Remote I/O, and Free
Programmable Controllers
Installation Instructions
LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1, LN-IOxxx-1,
LN-PRG203-2, LN-PRG300-2, LN-PRG4x0-2, LN-PRG5x0-2
Application
Follow these recommendations for proper installation and subsequent operation of each controller:
Properly inspect the product for shipping damage. Do not install damaged controllers.
Record the 12-digit Neuron® ID located on either end of the device (shown on the sticker below the barcode)
for commissioning.
Operate the controller under the following conditions:
-
Ambient temperature:
LN-PRG203-2, LN-PRG300-2, LN-PRG4x0-2, LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1: 32 to 158°F
(0 to 70°C), LN-IO301-1, LN-IO401-1 and LN-PRG5x0-2: 32 to 122°F (0 to 50°C)
-
Relative humidity: 0 to 90%, noncondensing
IMPORTANT: Prevent any static electric discharge to the controller. Static discharge can damage the controller
and void the warranties.
North American Emissions Compliance
United States
Compliance Statement (Part 15.19)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference, and
This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to
operate the equipment.
Canada
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were
met.
Industry Canada Statement
Le terme «IC» précédant le numéro d'accréditation/inscription signifie simplement que le produit est conforme aux
spécifications techniques d'Industry Canada.
LN Application Specific, Remote I/O, and Free Programmable Controllers
Refer to the
QuickLIT website
Installation Instructions
1
Code No. LIT-12011320
Issued December 2017
for the most up-to-date version of this document.

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Summary of Contents for Johnson Controls LN-IO -1 Series

  • Page 1 LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions Code No. LIT-12011320 Issued December 2017 LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1, LN-IOxxx-1, LN-PRG203-2, LN-PRG300-2, LN-PRG4x0-2, LN-PRG5x0-2 Refer to the QuickLIT website for the most up-to-date version of this document. Application Follow these recommendations for proper installation and subsequent operation of each controller: •...
  • Page 2: Installation

    Installation Dimensions Figure 1: LN-PRG4x0-2, LN-PRG5x0-2, LN-IO401-1, and LN-IO520-1 Dimensions, mm (in.) Figure 2: LN-PRG203-2, LN-PRG300-2, LN-IO301-1, and Application Specific Controller Dimensions, mm (in.) LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions...
  • Page 3: Location Considerations

    Mounting You can mount each controller on a DIN rail, on a wall, or in a panel. The controllers are equipped with two mounting holes 0.25 x 0.165 in. (6.36 x 4.191 mm). Location Considerations Observe these guidelines when mounting an LN Application Specific or Remote I/O Module: •...
  • Page 4: Power Wiring

    Wiring Risk of Electric Shock. Disconnect the power supply before making electrical connections to avoid electric shock. Risque de décharge électrique. Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique. IMPORTANT: All wiring must comply with electrical diagrams as well as national and local electrical codes. Follow these wiring recommendations: •...
  • Page 5: Input Wiring

    Use an external fuse on the 24 VAC/DC side (secondary side) of the transformer to protect all controllers against power link spikes. Figure 3: Power Wiring – AC Figure 4: Power Wiring – DC Input Wiring The devices have physical connections for inputs (marked Ulx), which are software configurable from within the device’s LNS®...
  • Page 6 Wiring Resistive Inputs Use this input configuration to monitor 100k ohm RTDs, 10k ohm Type 2 and Type 3 thermistors, and potentiometers (Figure 6 and Figure 7). Figure 6: Resistive Input – RTD/Thermistor Figure 7: Resistive Input – 10k Ohm Note: The Application Specific Controllers do not support 100 or 1,000 ohm inputs.
  • Page 7: Output Wiring

    Wiring Current Inputs Current inputs have a range of 4 to 20 mA. Connect the current input according to Figure 8 if you are using a 2-wire, 4-20 mA transducer. Figure 8: Current Input – 2-Wire Transducer Connect the current input according to Figure 9 if you are using a 3-wire, 4-20 mA transducer. Figure 9: Current Input –...
  • Page 8 Table 1: Controller Outputs (Part 2 of 2) Controller Triac Outputs Universal Outputs Jumper 0-10 VDC/4-20 mA LN-PRG203-2 LN-PRG300-2 LN-PRG400-2 LN-PRG410-2 LN-IO301-1 LN-IO401-1 LN-IO520-1 IMPORTANT: Before connecting any sensor to the device, refer to the installation guide of the equipment manufacturer.
  • Page 9: Communications Wiring

    Wiring Discrete Outputs If a 12 VDC relay is being controlled, connect it to a universal output according to Figure 14. Figure 14: Discrete 0 to 12 VDC Wiring Voltage Inputs Connect the 0 to 10 VDC output according to Figure 15. Figure 15: Voltage 0 to 10 VDC Universal Output If an analog actuator is being controlled, connect the 0 to 10 VDC output, along with an external 24 VAC power...
  • Page 10 Connect both wires to the LON terminals (LON1 and LON2) of the controller (Figure 17). When you insert multiple wires into the terminals, ensure you properly twist the wires together before you insert them into the terminal connectors. Figure 17: Communications Wiring For more information and detailed explanations on network topology and wire length restrictions, refer to the LN-Series Network Communication and Interface Guide Technical Bulletin (LIT-12011253) or Echelon ORKS...
  • Page 11 Figure 18: Memory Erase Jumper Figure 19: Memory Erase Jumper Location (J2) on Application Specific Controllers Figure 20: Memory Erase Jumper Location (J4) LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions...
  • Page 12 Strain Relief and Terminal Block Cover In certain jurisdictions, terminal block covers are required to meet local safety regulations. Strain reliefs and terminal block covers are available for controllers housed in the large enclosures and are used to relieve tension on the wiring and conceal the controllers' wire terminals.
  • Page 13: Maintenance

    The WEEE2002/96/EG Directive applies to stand-alone products that can function on their own and are not a part of another system or piece of equipment. For this reason, Johnson Controls® products are exempt from the WEEE Directive. Nevertheless, they are marked with the WEEE symbol, indicating the devices are not disposed with municipal waste.
  • Page 14 Table 2: Troubleshooting (Part 2 of 2) Problem Possible Solution Wire Type Check that the wire type agrees with the specification of the LN-Series Network Communications and Interface Guide (LIT-1201253) or Junction Box and Wiring Guideline for Twisted Pair L Networks.
  • Page 15: Repair Information

    If the LN Series Application Specific Controller or Remote I/O Module fails to operate within its specifications, replace the unit. For a replacement controller or module, contact the nearest Johnson Controls® representative. LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions...
  • Page 16: Technical Specifications

    Technical Specifications Table 4: LN Application Specific Controllers Product Codes LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1 Power Requirement Voltage: 24 VAC, +15%, 50/60HZ, Class 2 Protection: 1.35 A auto reset fuse Power Consumption: 6 VA Maximum Consumption: 15 VA Environmental Operating Temperature: 0 to 70ºC, (32 to 158ºF) Storage Temperature: -20 to 70ºC, (-4 to 158ºF) Relative Humidity: 0 to 90% noncondensing General...
  • Page 17 Canada: UL916 Energy Management Equipment Material :UL94-5VA Europe: CE Mark – Johnson Controls, Inc. declares that the products are in compliance with the essential requirements and other relevant provisions of EMC Directive 2004/ 108/EC. All materials and manufacturing processes comply with the RoHS directive and are marked according to the Waste Electrical and Electronic Equipment (WEEE) directive.
  • Page 18 Canada: UL 916, Energy Management Equipment Material: UL94-5VA. Europe: CE Mark – Johnson Controls declares that the products are in compliance with the essential requirements and other relevant provisions of the EMC Directive 2004/108/ Table 6: LN-PRG203-2 Programmable Controller (Part 1 of 2)
  • Page 19 Table 6: LN-PRG203-2 Programmable Controller (Part 2 of 2) Inputs Universal software configurable Input Types: Digital: Dry Contact Pulse: Dry Contact; 500 milliseconds minimum ON/OF Voltage: 0 to 10 VDC, Current: 4 to 20 mA with 249 ohmsexternal resistor (wired in parallel) Resistor Support: °...
  • Page 20 Table 7: LN-PRG300-2 Programmable Controller (Part 1 of 2) Product Code LN-PRG300-2 Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2 Protection: 1.85A auto-reset fuse Power Consumption: 18 VA, all outputs with 20 mA load at 12 VDC Maximum Consumption: 33 VA °...
  • Page 21 Table 7: LN-PRG300-2 Programmable Controller (Part 2 of 2) Quantity: 8 (software configurable) Outputs 0 to 10 VDC, digital 0 to12 VDC (on/off), PWM, or Floating PWM output: adjustable period from 2 seconds to 15 minutes Floating control: requires two consecutive outputs minimum pulse on/off: 500 millisecond adjustable drive time period °...
  • Page 22 Table 8: LN-PRG400-2 and LN-PRG410-2 Programmable Controllers (Part 1 of 2) Product Codes LN-PRG400-2 and LN-PRG410-2 Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2 Protection: 3.0 A user-replaceable fuse Typical Consumption: 25 VA Maximum Consumption: 50 VA Power Supply: 15 VDC output used to power 4 to 20 mA inputs °...
  • Page 23 Table 8: LN-PRG400-2 and LN-PRG410-2 Programmable Controllers (Part 2 of 2) Software and jumper configurable Outputs 0 to 10 VDC, digital 0 to12 VDC (on/off), PWM, or Floating PWM output: adjustable period from 2 seconds to 15 minutes Floating control: requires two consecutive output minimum pulse on/off: 500 milliseconds adjustable drive time period 60 mA maximum at 12 VDC (60ºC [140ºF])
  • Page 24 The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls® office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.
  • Page 25 507 E. Michigan Street, Milwaukee, WI 53202 Metasys® and Johnson Controls® are registered trademarks of Johnson Controls. All other marks herein are the marks of their respective owners. © 2017 Johnson Controls. LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions Published in U.S.A.

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