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Manual PEM533 B 9310 0533 Universal measuring device B 9310 0534 Software version 2.00.XX B 9310 0535 B 9310 0536 PEM533_D00013_00_M_XXEN/06.2015...
General safety instructions ................12 3. Device description ................13 Area of application ....................13 Device features ....................... 13 Versions ........................14 3.3.1 PEM533 ........................14 3.3.2 PEM533-251 ......................14 3.3.3 PEM533-455 ......................14 3.3.4 PEM533-451 ......................14 Application example .................... 15 Description of function ..................
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Table of Contents Connection of the device ................... 19 4.4.1 Safety information....................19 4.4.2 Back-up fuses ......................19 4.4.3 Connection of measuring current transformers ........19 Instructions for connection ................19 Wiring diagram ....................... 20 Connection diagram voltage inputs ............... 21 4.7.1 Three-phase 4-wire systems (TN, TT, IT systems) ........
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Table of Contents Setup: possibilities ....................40 6.10 Configuration example: Setting measuring current transformer ............44 7. Application/inputs and outputs ............45 Digital inputs ......................45 Digital outputs ......................45 Display Energy pulsing ..................45 Power and energy ....................45 7.4.1 Voltage and current phase angles ..............
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Table of Contents Max/Min log ......................65 8.7.1 Maximum log of this month ................65 8.7.2 Min log of this month ................... 66 8.7.3 Max log of last month ..................68 8.7.4 Min log last month ....................69 Setup parameters ....................72 8.8.1 Digital input setpoint data structure (register 6046, 6047 and 6048) .................
Although great care has been taken in the drafting of this operating manual, it may nevertheless contain errors and mistakes. The Bender Group cannot accept any li- ability for injury to persons or damage to property resulting from errors or mistakes in this manual.
Making effective use of this document 1.2 Technical support: Service and support For commissioning and troubleshooting Bender offers you: First Level Support Technical support by phone or e-mail for all Bender products All questions about customer applications Commissioning ...
**Mo-Thu 7.00 a.m. - 8.00 p.m., Fr 7.00 a.m. - 13.00 p.m. 1.3 Workshops Bender would be happy to provide training in respect of the use of the universal measuring device. Current dates of training courses and workshops can be found on the Internet at ht- tp://www.bender.de ->...
ZVEI (Zentralverband Elektrotechnik- und Ele- ktronikindustrie e.V., the German Electrical and Electronic Manufacturers' associa- tion) also applies. Conditions of sale and delivery can be obtained from Bender in printed or electron- ic format. PEM533_D00013_00_M_XXEN/06.2015...
As a compact device for front panel mounting, it is a replacement for analogue in- dicating instruments. The PEM533 is suitable for 2, 3 and 4-wire systems and can be used in TN, TT and IT systems. The current measurement inputs of the PEM are con- nected via external ../1 A or ../5 A measuring current transformers.
Safety 2.3 General safety instructions Bender devices are designed and built in accordance with the state of the art and accepted rules in respect of technical safety. However, the use of such devices may introduce risks to the life and limb of the user or third parties and/or result in dam- age to Bender equipment or other property.
sensitive equipment 3.2 Device features The universal measuring device PEM533 for power quality and energy manage- ment is characterised by the following features: Accuracy class in accordance withIEC 62053-22: 0.5 S Password protection ...
(THD, TOHD, TEHD) for U und I – k-factor for I 3.3 Versions 3.3.1 PEM533 230 V / 400 V, current input 5 A 3.3.2 PEM533-251 230 V / 400 V, current input 1 A 3.3.3 PEM533-455 400 V / 690 V, current input 5 A 3.3.4 PEM533-451...
Device description 3.5 Description of function The digital universal measuring device PEM533 is suited for measuring and display- ing electrical quantities of electricity networks. The PEM575 is able to perform cur- rent, voltage, energy consumption and performance measurements as well as displaying individual harmonic components of current and voltage for assessment of the voltage and current quality.
4. Installation and connection 4.1 Project planning For any questions associated with project planning, please contact Bender: Internet: www.bender.de Tel.: +49-6401-807-0 4.2 Safety instructions Only electrically skilled persons are allowed to connect and commission the device. Such persons must have read this manual and understood all instructions relating to safety.
Installation and connection Fig. 4.2: Dimension diagram PEM533 (side view) Fig. 4.3: Dimension diagram PEM533 (panel cutout) 4.3.2 Front panel mounting A front panel cutout of 92 mm x 92 mm is necessary for installation. 1. Insert the device through the cutout in the front panel.
Betriebsmittel - Abschnitt 557: (Selection and erection of electrical equipment - Section 557): Hilfsstromkreise (Auxiliary circuits). 4.5 Instructions for connection Connect the PEM533 to the supply voltage (terminals A1 and A2 resp. +/-). Connect terminal " " to the protective conductor.
Installation and connection 4.6 Wiring diagram Connect the device according the wiring diagram. The connections are located on the rear of the device. DI1 DI2 DI3 DI4 DI5 DI6 Power A1 A2 RS-485 DO13 DO14 DO23 DO24 D- SH • l11 •...
4.7 Connection diagram voltage inputs 4.7.1 Three-phase 4-wire systems (TN, TT, IT systems) The universal measuring device PEM533 can be used in 3-phase-4-wire systems, in- dependent of the type of distribution system (TN, TT, IT system). AC 400 V / 230 V Fig.
The coupling via measuring current transformers allows the use of the measuring device in medium and high voltage systems. The transformation ratio can be adjusted in the PEM533 (1…2200). LV / MV / HV Fig. 4.7: Connection diagram 3-wire system via voltage transformers...
Installation and connection 4.8 Digital inputs The universal measuring device PEM533 provides 6 digital inputs. The inputs are supplied by a galvanically isolated DC 24 V voltage. Through an external wiring a current of at least I > 2.4 mA must flow in order to trigger the inputs.
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Installation and connection PEM533_D00013_00_M_XXEN/06.2015...
Commissioning 5. Commissioning 5.1 Check proper connection Observe the relevant standards and regulations that have to be observed for instal- lation and connection as well as the operating manual of the respective device. 5.2 Before switching on Before switching on think carefully about these questions: 1.
Commissioning 5.4 System The universal measuring device PEM533 can be programmed as well as queried via Modbus RTU. For details refer to "chapter 8. Modbus Register Map" or the Internet www.modbus.org. In addition, it is possible to integrate the device into Bender's own BMS (Bender measuring device interface) bus protocol via additional communication modules.
6. Operation 6.1 Getting to know the operating elements PEM533 kvarh POWER HARMONICS ENERGY Fig. 6.1: Operating elements Legend to operating elements Element Description LED kWh Pulse output, See “LED indication” on page 32. LED kvarh LC display Display mean values and total values (current, voltage) "V/I"...
Operation "HARMONICS" button Display harmonics in the menu: move down one entry in case of numerical values: reduce the value Press > 3 s: toggling between setup menu and standard display "ENERGY" button Display measured values: Active and reactive energy import / active and reactive energy export (line 5) in the menu: selection of the parameter to be edited confirm entry...
Operation 6.3 Getting to know standard display areas The display can generally be divided into five areas. Fig. 6.3: Display areas Legend to the display areas Displays the indicators for digital input and output status (DI status, DO status) Measured values Harmonic Distortion HD, unbalance (unb), quadrant, measurement units Displays energy information such as active energy (import, export,...
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Operation Description of standard display indications (ranges 1, 3 and 4) Area Segments Symbol description DI open DI closed DO open DO closed V, kV, A, %, Hz kW, MW, kvar, kVA, MVA Measurement units for U, I, THD, f Measurement units for P, Q, S Current value expressed...
Operation 6.4 Power and current demand (Demand display) The demands are indicated on the display according to the following scheme: Fig. 6.5: Display: peak demand Description Peak demand value Peak demand timestamp (date): JJJJ.MM.TT Peak demand timestamp (time): HH:MM:SS Demand displays: Active power demand P Reactive power demand Q Apparent power demand...
Operation 6.5 LED indication The universal measuring device features two red LEDs on its front panel: kWh and kvarh. The two LED indicators are used for the indication of kWh and kvar, if the EN PULSE function is enabled. The setting can be carried out in the setup menu using the but- tons on the front or via the communications interface (only).
Operation 6.7.1 "V/I" button Left column Right column First line Second line Third line Fourth line Power factor λ Ø U Ø I Ø U Ø U L1L2 L2L3 L3L1 Ø I Unbalance U Unbalance I Phase angle Phase angle Phase angle Phase angle Phase angle...
Operation Left column Right column First line Second line Third line Fourth line Peak demand JJJJ.MM.TT hh:mm:ss last month Peak demand JJJJ.MM.TT hh:mm:ss last month Peak demand JJJJ.MM.TT hh:mm:ss last month Table 6.1: Display possibilities via the "V/I" button 6.7.2 "POWER" button Left column Right column First line Second line...
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Operation Left column Right column First line Second line Third line Fourth line Peak demand P JJJJ.MM.TT hh:mm:ss this month Peak demand JJJJ.MM.TT hh:mm:ss Q this month Peak demand S JJJJ.MM.TT hh:mm:ss this month Peak demand P JJJJ.MM.TT hh:mm:ss last month Peak demand JJJJ.MM.TT hh:mm:ss Q last month...
Operation 6.7.3 "HARMONICS" button Left column Right column First line Second line Third line Fourth line THD U Ø THD Ø THD k-factor I k-factor I k-factor I TEHD TEHD TEHD Ø TEHD Even TEHD TEHD TEHD Ø TEHD Even TOHD TOHD TOHD...
Operation Left column Right column First line Second line Third line Fourth line HD31 harmonic harmonic Ø 31 harmonic harmonic U HD31 harmonic I harmonic I harmonic I Ø 31 harmonic I Table 6.3: Display possibilities via the "HARMONICS" button 6.7.4 "ENERGY"...
Operation 6.8 Setup using the button at the device Press the "ENERGY" button (> 3 s) to access the Setup mode. Press the "ENERGY" button again (> 3 s) to return to the display mode. To change parameters you must first enter the password.
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Operation Serial number Date update UPDAT Protocol version PROVER Software version SW-VER Info INFO Duration of display lighting BLTO SET Clear event memory CLR SOE Set time Clear pulse counter CLR DIC Clear peak demand CLR PDMD Set date Clear max/min values CLR MXMN Clear memory CLR SET...
Operation 6.9 Setup: possibilities The table shows the messages indicated on the display, their meaning and the set- ting possibilities. Display entry Factory Level 1 Parameters Description Setting options setting Level 2 PROGRAM- Setup mode MING PASWORD Password Enter password PAS SET Change password? YES/NO...
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Operation Display entry Factory Level 1 Parameters Description Setting options setting Level 2 DMD SET Demand measurement on/off YES/NO Set the measure- Length of meas- ment period for 1, 2, 3, 5, 10, 15, PERIOD urement period demand measure- 30, 60 (minutes) ment Number of meas- Set the number of...
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Operation Display entry Factory Level 1 Parameters Description Setting options setting Level 2 Clear values peak Clear peak CLR PDMD demand of this YES/NO demand month CLR DIC Clear pulse coun- YES/NO CLR SOE Clear event mem- Clear event memory YES/NO Date Set current date YY-MM-DD...
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Operation Comments on the table above Power factor λ rules Reactive power import Reactive power import Quadrant 2 Quadrant 1 Quadrant 2 Quadrant 1 Power factor (-) Power factor (+) Power factor (+) Power factor (-) Active power export (-) Active power import (+) Active power export (-) Active power export (+)
Operation 6.10 Configuration example: Setting measuring current transformer Ratio 1000 : 5 (= 200) Indication Button Description display ENERGY > 3 s PROGRAMMING PASWORD **** PASWORD 0 0 flashes (or password) PASWORD 0 0 Factory setting PAS SET NO SYS SET NO SYS SET NO NO flashes SYS SET YES...
Application/inputs and outputs 7. Application/inputs and outputs 7.1 Digital inputs The device features six digital inputs which are internally operated with DC 24 V. Digital inputs are typically used for monitoring external states. The switching states of the digital inputs can be read from the LC display or from connected system components.
Application/inputs and outputs 7.4.2 Energy Basic energy parameters include Active energy (import, export, net energy and total energy in kWh) Reactive energy (import, export, net energy and total energy in kvarh) Apparent energy (S in kVAh) ...
Application/inputs and outputs The maximum demand value determined over the whole recording period (peak demand) will be stored and displayed. The peak demand can be reset manually. Setting possibilities See “Setup: possibilities” on page 40. 7.5 Setpoints The device supports two different types of setpoints: 1.
Application/inputs and outputs 3. Setpoint limit (active limit): Specifies the upper limits (over setpoint) resp. lower limits (under setpoint) that have to be violated before the setpoint becomes active (response threshold value). 4. Setpoint limit (inactive limit): Specifies the lower limits (under setpoint) resp. upper limits (over setpoint) that have to be violated before the setpoint becomes inactive, e.g.
Application/inputs and outputs 7.6 Logging 7.6.1 Peak demand log The PEM533 stores the peak demand of the last month and this month with times- tamp for I and S . All values can be accessed through the front panel buttons as well as the communications interface.
Application/inputs and outputs This month Last month Maximum values Minimum values Maximum values Minimum values ges max ges min ges max ges min L1 max L1 min L1 max L1 min L2 max L2 min L2 max L2 min L3 max L3 min L3 max L3 min...
Application/inputs and outputs Possible events: Failure supply voltage Setpoint status change Relay actions Digital input status changes Setup changes Each event record includes the event classification, the relevant parameter values and a timestamp in 1 ms resolution.
Application/inputs and outputs TEHD TEHD TEHD TOHD TOHD TOHD k-factor k-factor k-factor Harmonics current harmonic harmonic harmonic … … … harmonic harmonic harmonic 7.7.2 unbalance The device can measure voltage and current unbalances. The following calculation method is applied: – Ø U|,|U –...
8. Modbus Register Map This chapter provides a complete description of the Modbus register (protocol ver- sion 6.0) for the PEM533 series to facilitate access to information. In general, the registers are implemented as Modbus Read Only Registers (RO = read only) with the exception of the DO control registers, which are implemented as Write Only Registers (WO = write only).
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Modbus Register Map Scale/ Register Property Description Format unit 0024 INT32 ×1000, kW 0026 INT32 ×1000, kW 0028 INT32 ×1000, kW 0030 INT32 ×1000, kW 0032 INT32 ×1000, kvar 0034 INT32 ×1000, kvar 0036 INT32 ×1000, kvar 0038 INT32 ×1000, kvar 0040 INT32 ×1000, kVA...
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Modbus Register Map Scale/ Register Property Description Format unit Phase angle I 0073 UINT16 x100, ° Phase angle I 0074 UINT16 x100, ° Phase angle I 0075 UINT16 x100, ° 0076…0079 Reserved Status digital 0080 UINT16 inputs Status digital 0081 UINT16 outputs 0082...
Modbus Register Map Bit in register 0082 Alarm event B0…B2 Reserved Setpoint 1 Setpoint 2 Setpoint 3 Setpoint 4 Setpoint 5 Setpoint 6 Setpoint 7 Setpoint 8 Setpoint 9 all other bits Reserved Table 8.2: Bit sequence alarm register (0082) The SOE pointer points to the last entry added.
Modbus Register Map 8.4 Demand Register Property Description Format Unit Demand U 1000 INT32 x100, V Demand U 1002 INT32 x100, V Demand U 1004 INT32 x100, V Ø Demand U 1006 INT32 x100, V Demand U 1008 INT32 x100, V L1L2 Demand U 1010...
Modbus Register Map Register Property Description Format Unit Demand λ 1052 INT32 x1000 Demand λ 1054 INT32 x1000 1056 Demand f INT32 x100, Hz Demand voltage unbal- 1058 INT32 x1000 ance Demand current 1060 INT32 x1000 unbalance Demand THD 1062 INT32 x10,000 Demand THD...
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Modbus Register Map Register Property Description Format Unit 1420 INT32 x1000, A 3 max Ø I 1422 INT32 x1000, A 1424 INT32 x1000, kW L1 max 1426 INT32 x1000, kW L2 max 1428 INT32 x1000, kW L3 max 1430 INT32 x1000, kW ges max 1432...
Modbus Register Map 8.5.2 Minimum values demand Register Property Description Format Unit 1600 INT32 x100, V L1 min 1602 INT32 x100, V L2 min 1604 INT32 x100, V L3 min Ø U 1606 INT32 x100, V LN min 1608 INT32 x100, V L1L2 min 1610...
Modbus Register Map Register Property Description Format Unit λ 1654 INT32 x1000 ges min 1656 INT32 x100, Hz 1658 min. voltage unbalance INT32 x1000 1660 min. current unbalance INT32 x1000 1662 INT32 x10.000 UL1 min 1664 INT32 x10.000 UL2 min 1666 INT32 x10,000...
Modbus Register Map 8.6.2 Peak demand last month Register Property Description Format 1850…1854 Peak demand P last month x1000, kW 1855…1859 Peak demand Q last month x1000, kvar 1860…1864 Peak demand S last month x1000, kVA Table 8. 9 on Peak demand I last month 1865…1869...
Modbus Register Map 8.7 Max/Min log 8.7.1 Maximum log of this month Register Eigenschaft Beschreibung Format Einheit 2000…2004 x100, V L1 max 2005…2009 x100, V L2 max 2010…2014 x100, V L3 max Ø U 2015…2019 x100, V LN max 2020…2024 x100, V L1L2 max 2025…2029...
Modbus Register Map Register Eigenschaft Beschreibung Format Einheit λ 2120…2124 x1000 1 max λ 2125…2129 x1000 2 max λ 2130…2134 x1000 3 max λ 2135…2139 x1000 ges max 2140…2144 x100, Hz 2145…2149 min. voltage unbalance x1000 2150…2154 min. current unbalance x1000 Table 8.14 on page 71...
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Modbus Register Map Register Property Description Format Ø I 2355…2359 x1000, A 2360…2364 x1000, kW L1 min 2365…2369 x1000, kW L2 min 2370…2374 x1000, kW L3 min 2375…2379 x1000, kW ges min 2380…2384 x1000, kvar L1 min 2385…2389 x1000, kvar L2 min 2390…2395 x1000, kvar...
Modbus Register Map 8.7.3 Max log of last month Register Property Description Format 2600…2604 x100, V L1 max 2605…2609 x100, V L2 max 2610…2614 x100, V L3 max Ø U 2615…2619 x100, V LN max 2620…2624 x100, V L1L2 max 2625…2629 x100, V L2L3 max...
Modbus Register Map Register Property Description Format λ 2720…2724 x1000 1 max λ 2725…2729 x1000 2 max λ 2730…2734 x1000 3 max λ 2735…2739 x1000 ges max 2740…2744 x100, Hz 2745…2749 max. voltage unbalance x1000 2750…2754 max. current unbalance x1000 Table 8.14 on page 71 2755…2759...
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Modbus Register Map Register Property Description Format Ø I 2955…2959 x1000, A 2960…2964 x1000, kW L1 min 2965…2969 x1000, kW L2 min 2970…2974 x1000, kW L3 min 2975…2979 x1000, kW ges min 2980…2984 x1000, kvar L1 min 2985…2989 x1000, kvar L2 min 2990…2995 x1000, kvar...
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Modbus Register Map Max/Min log data structure Offset Property Description Format Note Max resp. Min value INT32 1…99 HiWord: Year (year-2000) UINT16 LoWord: Month 1…12 HiWord: Date: Day 1…28/29/30/31 UINT16 LoWord: Hour 0…23 HiWord: Minute 0…59 UINT16 LoWord: Second 0…59 Table 8.14: Max/Min log data structure PEM533_D00013_00_M_XXEN/06.2015...
Modbus Register Map 8.8.1 Digital input setpoint data structure (register 6046, 6047 and 6048) Digital inputs DI1 and DI2 15…10 7…2 Triggers digital output Reserved DO2 DO1 Reserved DO2 DO1 Table 8.16: Register 6046 Digital inputs DI3 and DI4 15…10 7…2 Triggers digital output Reserved...
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Modbus Register Map Control setpoints data structure Offset Property Description Format Range/options 0 = disabled Type UINT16 1 = over setpoint 2 = under setpoint UINT16 1…16 Parameters Threshold value INT32 exceeded Value below INT32 release threshold Response thresh- old value delay UINT16 0…9999 (s) delay...
Modbus Register Map Trigger 3…21 Action Reserved Table 8.21: Setpoint trigger 8.9 Event log (SOE log) Each SOE event occupies 8 registers, as shown in the following table. The internal data structure of the event log is listed in Table 8.23 on page 77. Register Property Description...
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Modbus Register Map Offset Property Description Reserved Event classification (see Table 8.24 on page 82) HiWord: Year-2000 LoWord: Month (1…12) HiWord: Day (0…31) LoWord: Hour (1…23) HiWord: Minute (0…59) LoWord: Second (0…59) Millisecond (0…999) HiWord: Event value LoWord: Event value Table 8.23: Event data structure Event classification (SOE log) Event...
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Modbus Register Map Event Event sub- Event value Description classification classification option Digital output 2 closed/open by button on the front 11…14 Reserved Digital output 1 closed/open by DI setpoint Digital output 2 closed/open by DI setpoint 17…18 Reserved Trigger value >-Setpoint U exceeded x 100...
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Modbus Register Map Event Event sub- Event value Description classification classification option Return value >-Setpoint U return x 100 Return value >-Setpoint I return x 1000 Return value >-Setpoint P return Return value >-Setpoint Q return Return value >-Setpoint λ return x 1000 Return value...
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Modbus Register Map Event Event sub- Event value Description classification classification option Trigger value Under <-Setpoint THD x 10.000 Trigger value Under <-Setpoint THD x 10.000 Trigger value Under <-Setpoint TEHD x 10.000 Trigger value Under <-Setpoint TEHD x 10.000 Trigger value Under <-Setpoint TOHD x 10.000...
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Modbus Register Map Event Event sub- Event value Description classification classification option Return value <-Setpoint TOHD return x 10,000 Return value <-Setpoint TOHD return x 1000 Return value <-Setpoint demand P return x1000 Return value <-Setpoint demand Q return x1000 Return value <-Setpoint demand S return...
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Modbus Register Map Event Event sub- Event value Description classification classification option Max/Min value log of this month cleared via device but- tons Max/Min log of this month cleared via communications Reserved 1…6 Reserved 1…17 Reserved Table 8.24: Event classification PEM533_D00013_00_M_XXEN/06.2015...
Modbus Register Map 8.10 Time setting There are two time register formats supported by PEM533: 1. Year/Month/Day/Hour/Minute/Secondregister 9000…9002 2. UNIX-timeregister 9004 When sending the time via Modbus communications, care should be taken to only write one of the two time register sets. All registers within a time register set must be written in a single transaction.
(WO) and can be controlled with the function code 0x05. In order to query the cur- rent DO status, the register 0081 have to be read out. PEM533 supports the execution of commands to the outputs in two steps (ARM before EXECUTING): Before sending an open or close command to one of the out- puts, it must be activated first.
100/400 (V) Table 8.27: Measuring device information * The model of the universal measuring device is included in the registers 9800…9819. A coding example is given in the table below using the "PEM533" by way of example. Register Value (Hex)
Internal resistance (L-N)......................> 500 kΩ Measuring current inputs External measuring current transformer...... should at least comply with accuracy class 0.5 S Burden....................n.A., internal current transformers Measuring range .......................0.1… 120% PEM533 ............................5 A CT transformer ratio ....................1…6,000 PEM533-251 ............................1 A CT transformer ratio ..................1…30.000...
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Technical data Accuracies (of measured value/of full scale value) Phase voltage ..............± 0.2 % of measured value L1-N L2-N L3-N Current ............. ±0.2 % of measured value / +0.05% of full scale value Neutral current ....................1 % of full scale value Frequency ...........................
Degree of protection, front ........................IP65 Weight ............................≤ 1100 g 9.1 Standards and certifications PEM533 was designed in accordance with the following standards: DIN EN 62053-22 (VDE 0418 Part 3-22) Electricity meter equipment (AC) - Particular requirements - Part 22: Static meters for active energy (classes 0,2 S and 0,5 S (IEC 62053);...
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Technical data PEM533_D00013_00_M_XXEN/06.2015...
INDEX Apparent power, calculation 43 Energy pulsing Application example 15 - activate/deactivate 41 Area of application 13 - Display 45 - LED indication 32 Event - Classification 77 Back-up fuses 19 - Memory 50 Button - Modbus register 76 - Energy 37 Front panel mounting 18 Commissioning 25 Front view 16...
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INDEX LED indication 32 Start 39 - Meaning of the buttons 38 - Overview diagram menu 38 - SETUP mode 38 Measuring current transformers 19 Support 8 Modbus - Basic measurements 53 - Energy measurement 56 - Event log 76 Technical data 87 - Measuring device information 85 TEHD 36...
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