Related Manuals for Pepperl+Fuchs PMI Series
Summary of Contents for Pepperl+Fuchs PMI Series
- Page 1 FACTORY AUTOMATION MANUAL PMIxxx-F90-...-IO-... Inductive Position Measurement System with IO-Link...
- Page 2 PMIxxx-F90-...-IO-... With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
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Page 3: Table Of Contents
PMIxxx-F90-...-IO-... Introduction................. 5 Content of this Document ..............5 Target Group, Personnel..............5 Symbols Used ..................6 Intended Use ..................6 General Safety Instructions ..............7 Declaration of Conformity ..............7 Product Description ..............8 Use and Application................8 LED Indicators ..................9 Accessories .................. - Page 4 PMIxxx-F90-...-IO-... IO-Link Parameterization ............21 Overview....................21 Identification Menu Item ..............22 Parameter Menu Item .................23 Observation Menu Item..............26 Diagnosis Menu Item .................27 Process Data Menu Item ..............28 Process Data Structure Menu Item ...........28 Events Menu Item ................29 Info Menu Item ..................29 5.10 Connection Info Menu Item ...............30 Switchpoint Mode..............
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Page 5: Introduction
PMIxxx-F90-...-IO-... Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: Product identification Delivery, transport, and storage Mounting and installation Commissioning and operation Maintenance and repair Troubleshooting... -
Page 6: Symbols Used
PMIxxx-F90-...-IO-... Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. -
Page 7: General Safety Instructions
This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A Declaration of Conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality assurance system that conforms to ISO 9001. ISO9001... -
Page 8: Product Description
PMIxxx-F90-...-IO-... Product Description Product Description Use and Application The PMIxxx-F90-...-IO-... inductive position measurement system with IO-Link is optimized for highly accurate, continuous position detection. Based on the highly precise evaluation of several coil systems, the device combines a proven inductive sensor with innovative microcontroller technology. -
Page 9: Led Indicators
PMIxxx-F90-...-IO-... Product Description The PMIxxx-F90-...-IO-... is fitted with IO-Link V1.1 and provides a multitude of parameter and analysis options. The advantages of the PMIxxx-F90-...-IO-... inductive position measurement system are: Noncontact operation Measuring and switching windows and their start and end-points are parameterizable via IO-Link IO-Link V1.1 including data storage functionality (data storage) High resolution and accuracy... - Page 10 PMIxxx-F90-...-IO-... Product Description Status S3 S2 S1 Figure 2.2 Standard display behavior of LEDs Color Description Status Green On = supply voltage is OK Off = no supply voltage Short flashes on and off = IO-Link communication is active Status Flashing (approx.
- Page 11 PMIxxx-F90-...-IO-... Product Description Note! The display behavior described below are deactivated on delivery as standard, as they are only useful in some application scenarios. You can activate and deactivate these via the IO-Link parameterization. Display behavior can be activated via IO-Link Color Description Status...
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Page 12: Accessories
PMIxxx-F90-...-IO-... Product Description Accessories Various accessories are available. 2.3.1 Damping Element We recommend using the BT-F90-W damping element. BT-F90-W Material: ST37 steel ø 4,2 Using Your Own Damping Element In principle, it is possible to use your own damping element. The damping element must have the following properties to be able to make use of the sensor's specified accuracy: Material: construction steel such as S235JR+AR (previously St37-2) Dimensions (L x W x H): ≥... -
Page 13: Parameterization Aids
PMIxxx-F90-...-IO-... Product Description 2.3.2 Parameterization Aids The following parameterization aids are available: Designation Description PACTware FDT frame application for operating IODDs and DTMs Pepperl-Fuchs-PMIxxx- IODD IO Device Description—device description for operating F90-...-IO-...IODDx.x the sensor, integrated in the system environment See the product page for the PMIxxx-F90-...-IO-... online at www.pepperl-fuchs.com IODD Interpreter DTM Software for integrating IODDs into an FDT frame application... -
Page 14: Installation
PMIxxx-F90-...-IO-... Installation Installation Safety Information Caution! Risk of short circuit Carrying out work while the system is energized may result in damage to the device. Always disconnect the supply voltage before carrying out work on the device. Only connect the device to the supply voltage once all work has been completed. Definition of the Measuring Range/Position A reference mark (1) indicates the start of the measuring range on the position measurement system. -
Page 15: Preparation
2. Check that all items are present and correct based on your order and the shipping documents. If you have any questions, please contact Pepperl+Fuchs. 3. Keep the original packing material in case you need to store or ship the unit at a later time. -
Page 16: Connection
PMIxxx-F90-...-IO-... Installation Distance from sensor with one damping element Note! The option to detect two damping elements simultaneously with the PMIxx-F90-...-IO-... is only available with product variants that have measuring lengths of 80 mm and 120 mm. Distance from sensor, horizontal minimum distance with two damping elements Note! The measurement specification for the minimum distance between two damping elements is based in each case on the center of a damping element. - Page 17 The list of electrical connections above represents just some of the products in our range of position measurement systems equipped with IO-Link. The list does not claim to be complete. Please refer to the datasheet for the connection diagram for your sensor. This datasheet is available to download from the Pepperl+Fuchs website at www.pepperl-fuchs.com.
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Page 18: Commissioning
PMIxxx-F90-...-IO-... Commissioning Commissioning Commissioning without IO-Link 1. Check that the distance between the damping element and the sensor is correct (See chap- ter 3.4). 2. Switch on the supply voltage. The operating indicator on the sensor lights up green. The sensor will now function using the preset parameters. Note! Changes to the configuration can only be made by parameterizing via IO-Link! Commissioning with IO-Link to a Controller... - Page 19 PMIxxx-F90-...-IO-... Commissioning Setting Up Sensor Communication using PACTware via "Pepperl + Fuchs PACTware Connection Wizard" In addition to the aforementioned prerequisites, the "Pepperl + Fuchs PACTware Connection Wizard" must also be installed on the PC. The sensor and IO-Link master must also be connected to the PC.
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Page 20: Commissioning With Io-Link In An Fdt Environment
PMIxxx-F90-...-IO-... Commissioning 5. Click in the project on the IO-Link USB master... (4), then click the right mouse button and then on Add device in the now extended display. Next, you must integrate the IODD for the required sensor into the project. Figure 4.2 The window for selecting devices is displayed again with all available DTMs and IODDs. -
Page 21: Io-Link Parameterization
PMIxxx-F90-...-IO-... IO-Link Parameterization IO-Link Parameterization Overview The sensor parameters are different for each device. These parameters are described in a standardized format in the device description IODD (IO Device Description). The IODD can be imported into various engineering tools from different system providers, providing they support IODD. -
Page 22: Identification Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Identification Menu Item Figure 5.2 The Identification menu item is divided into three areas: Device Information: Displays permanently programmed manufacturer and device information. These are read-only fields. User Specific Information: These fields can be edited freely by the user, e.g., to distinguish between several sensors of the same type within a network. -
Page 23: Parameter Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Parameter Menu Item Overview of the Parameter Menu Item Figure 5.3 All switching signal channels and switching outputs, as well as the analog signal, can be parameterized and configured in the Parameter menu item. You can also set certain event behaviors and device locks. - Page 24 PMIxxx-F90-...-IO-... IO-Link Parameterization Adjusting Switching Signal Channels/Switching Outputs Figure 5.5 In the Switching Signal Channel x section, you can set the behavior of the respective binary switching signal channel in the process data transfer as well as the available switching outputs for certain product variants.
- Page 25 PMIxxx-F90-...-IO-... IO-Link Parameterization Links between Process Data Value and Output Logic of a Switching Output The process data value of the switching signal can have the status "Active (1)" or "Inactive (0)." For sensors with switching outputs, this process data value is converted into an output level depending on the configuration and circuit.
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Page 26: Observation Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Event Configuration Figure 5.7 In the Event Configuration section, you can determine whether instances of the damping element leaving the position range (max. measuring range) should be transmitted as an event to the master. If you switch on the "No Damping Element detected (Warning)" function, leaving the detection range is also indicated via the "Status"... -
Page 27: Diagnosis Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Diagnosis Menu Item Figure 5.9 The Diagnosis menu item is divided into four areas. Factory Settings: Activating the Restore Factory Settings switch resets the sensor to the default settings. All previous parameter changes are lost as a result of this. Service Function: The indication setting is set to "Normal Indication"... -
Page 28: Process Data Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Process Data Menu Item Figure 5.10 The Process data menu item displays the position of the damping element as a measured value (decimal value) and the status of the switching signals. These are read-only fields. Process Data Structure Menu Item Figure 5.11 The Process Data Structure menu item displays the bit assignment of the position data and the binary switching signals. -
Page 29: Events Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization Events Menu Item Figure 5.12 The Events menu item details all current and past events when the "Activate Event Monitor" check box is ticked. These are read-only fields. Info Menu Item Figure 5.13 In the Info menu item, the DTM/Interpreter version is displayed. -
Page 30: Connection Info Menu Item
PMIxxx-F90-...-IO-... IO-Link Parameterization 5.10 Connection Info Menu Item Figure 5.14 In the Connection Info menu item, the electrical connection of the sensor is displayed. -
Page 31: Switchpoint Mode
PMIxxx-F90-...-IO-... Switchpoint Mode Switchpoint Mode The switchpoint mode is configured via the IO-Link device parameter. In an FDT environment, the configuration process is executed under the Parameter menu item. Note! The inversion of the switching signal takes place by setting the switchpoint logic parameters (active-high/active-low). - Page 32 PMIxxx-F90-...-IO-... Switchpoint Mode 4. BDn centered window mode Setpoint SP1 defines the center of the window. The switching signal is "active" (1) if the position value is within the range of setpoint SP1, which is defined by SP1 and the window width "w." The value in SP2 is not used.
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Page 33: Error Behaviour
PMIxxx-F90-...-IO-... Error Behaviour Error Behaviour Process data, position value Figure 7.1 AD: position value 1: lower limit of detection range Val max: maximum position value 2: no damping element detected Val min: minimum position value 3: outside detection range h: hysteresis 4: upper limit of detection range... -
Page 34: Analog Output Error Behavior
PMIxxx-F90-...-IO-... Error Behaviour Analog Output Error Behaviour Note! This section only applies to devices with analog output. The following diagrams apply for the parameterization of the outputs as current output or as voltage output. The "Analog Output Error Behaviour" can be set in the Parameter menu item, "Analog Signal" section. - Page 35 PMIxxx-F90-...-IO-... Error Behaviour "Error Substitute Value" function AO: analog output in volts/mA 1: lower limit of detection range AD.SP1: position value range limit 1 2: no damping element detected AD.SP2: position value range limit 2 3: outside of the measuring range 4: upper limit of detection range If the damping element is outside of the measuring range, but within the detection range (3), the last measured position value from within the set measuring range is output.
- Page 36 PMIxxx-F90-...-IO-... Error Behaviour "Maximum Position" Function AO: analog output in volts/mA 1: lower limit of detection range AD.SP1: position value range limit 1 2: no damping element detected AD.SP2: position value range limit 2 3: outside of the measuring range 4: upper limit of detection range If the damping element is outside of the measuring range, but within the detection range (3), the last measured position value from within the set measuring range is output.
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Page 37: Maintenance And Repair
PMIxxx-F90-...-IO-... Maintenance and Repair Maintenance and Repair Maintenance The sensor's transmission properties are stable over long periods. For this reason, regular adjustments to, and maintenance on the sensor itself, are not necessary. Nevertheless check in the course of normal maintenance intervals that the sensor, the actuator and the connector are securely attached. -
Page 38: Troubleshooting
If none of the information specified in the checklist solves the problem, in the event of queries contact Pepperl+Fuchs via your sales office. Have details of the model number and firmware version of the sensor ready if possible. Checklist... -
Page 39: Appendix
PMIxxx-F90-...-IO-... Appendix Appendix 10.1 Process Data Structure Input process data Position value Switching signals AD11 AD10 AD9 Function Switching Signal 1 Switching Signal 2 Switching Signal 3 Position value Values bool Switched off Switched on uint12 0 ... max. position Valid position value in 1/20 mm PMI40-F90...: 0 ... - Page 40 PMIxxx-F90-...-IO-... Appendix BD3 switchpoint logic Index 0x4001 subindex 1 0 (high active) 1 (low active) BD3—switching signal 3: Damping element outside of the limits Damping element within the limits Note! See Chapter "Switchpoint Mode" for additional switching signal channel parameterization.
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Page 41: Telegram Types
16bit Pdin, SIO support 0x06 Process data out uint8 Constant 0x00 Identification Parameter 0x07 IO-Link Vendor ID uint8 Constant 0x00 Pepperl+Fuchs 1 (MSB) 0x08 IO-Link Vendor ID uint8 Constant 0x01 2 (LSB) 0x09 Device ID 1 (MSB) R uint8 Constant 0x20 Inductive Sensors PMIxxx-F90-...-IO-... -
Page 42: Io-Link Standard Parameters
PMIxxx-F90-...-IO-... Appendix 10.2.2 IO-Link Standard Parameters System Command (Index 0x02) Value hex Function 0x82 Restore factory settings Profile ID (Index 0x0D) Subindex Value hex Function 0x0001 Smart sensor profile supported 0x8000 Device identification 0x8001 Binary data channel 0x8002 Process data variable 0x8003 Device diagnosis PD input descriptor (Index 0x0E) -
Page 43: Io-Link Device Parameters
PMIxxx-F90-...-IO-... Appendix 10.2.3 IO-Link Device Parameters Note! The existing indexes for the various sensors differ according to their properties. For example, indexes for parameterizing an analog output are only available for sensors with an analog output. Sub- Data Index index Name Type type Value... - Page 44 PMIxxx-F90-...-IO-... Appendix Sub- Data Index index Name Type type Value Default Unit 0x3F Switchpoint uint8 0: Active-High Logic 1: Active-Low Switchpoint uint8 0x01—Single Point 0x80 Mode Mode 0x02—Window Mode 0x03—Two Point Mode 0x80—Centered Window Mode Switchpoint uint16 0: Low Hysteresis 1: Medium 2: High 0x41...
- Page 45 PMIxxx-F90-...-IO-... Appendix Sub- Data Index index Name Type type Value Default Unit 0x71 Output Type Q2 uint8 0: Push-Pull 1: PNP (Sourcing) 2: NPN (Sinking) 0x73 Output Type Q3 uint8 0: Push-Pull 1: PNP (Sourcing) 2: NPN (Sinking) Analog Output (Data Storage = yes) 0x42 Range Limit 1 uint16 PMI40: 0 ...
- Page 46 PMIxxx-F90-...-IO-... Appendix Sub- Data Index index Name Type type Value Default Unit Device Status Information (Data Storage = no) 0x24 Device Status uint8 0: Device is OK 2 = Out of Specification 0x25 Detailed Device uint8 Active Events, see IO- Status Link 1.1-Specification Operation Information (Data Storage = no)
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Page 47: Error Codes
PMIxxx-F90-...-IO-... Appendix 10.2.4 Error Codes In case of a fault, the sensor transmits the error codes detailed in the following table. The error code consists of 2 bytes. The higher value byte, here 0x80, represents the IO-Link device as the emitter. The lower value byte represents the actual fault Error Error code Comment... - Page 48 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / DOCT-5369A Copyright PEPPERL+FUCHS • Printed in Germany 04/2018...