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Related Manuals for Pepperl+Fuchs HART LUC-M Series
Summary of Contents for Pepperl+Fuchs HART LUC-M Series
- Page 1 Ultrasonic Level Sensor BA237O/98/en/01.10 52027986 LUC-M** with HART/4 mA ... 20 mA 185564 01/10 01 Operating instructions LUC-M40 LUC-M10 LUC-M20 LUC-M30 HART HART FIELD COMMUNICATION PROTOCOL Valid as of software version V 01.04.00 (amplifier) V 01.04.00 (communication)
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Page 2: Short Instructions
LUC-M** with HART/4 mA ... 20 mA Brief operating instructions Short instructions KA 183O/98/a2/04.05 LUC-M** - Quick setup 52027994 185587 04/05 00 Contrast: measured value dist./ meas. value group selection medium process start basic setup tank shape empty blocking full dist./ check range of... -
Page 3: Table Of Contents
Dimensions ......10 8.10 Contact addresses of Pepperl+Fuchs ..48 Installation variants . -
Page 4: Safety Instructions
LUC-M** with HART/4 mA ... 20 mA Safety instructions Safety instructions Designated use The LUC-M** is a compact measuring device for continuous, non-contact level measurement. Depending on the sensor, the measuring range is up to 15 m in fluids and up to 7 m in bulk solids. By using the linearisation function, the LUC-M** can also be used for flow measurements in open channels and measuring weirs. -
Page 5: Notes On Safety Conventions And Symbols
LUC-M** with HART/4 mA ... 20 mA Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. -
Page 6: Identification
LUC-M** with HART/4 mA ... 20 mA Identification Identification Device designation 2.1.1 Nameplate Informations at the LUC-M** nameplate (example) LUC-M** Made in Germany Order Code: Ser.-No.: IP68 / NEMA 6P Profibus PA Foundation Fieldbus 90 ... 253 V AC 1VA 10,5 ... - Page 7 LUC-M** with HART/4 mA ... 20 mA Identification 2.1.2 Product structure LUC-M10 L U C – M 1 0 – – – Certificate version for non-explosion hazardous areas ¬ II 1/2 G EEx ia IIC T6 ¬ II 1/2 D, aluminium cover ¬...
- Page 8 LUC-M** with HART/4 mA ... 20 mA Identification 2.1.4 Product structure LUC-M30 L U C – M 3 0 – – – Certificate version for non-explosion hazardous areas ¬ II 1/2 D, aluminium cover ¬ II 1/3 D FM DIP, Cl. II, Div.1 Group E-G, N.I .Cl. I, Div.2 CSA, General Purpose CSA DIP, Cl.
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Page 9: Scope Of Delivery
The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives. Pepperl+Fuchs confirms the successful testing of the instrument by affixing to it the CE mark. -
Page 10: Installation
LUC-M** with HART/4 mA ... 20 mA Installation Installation Dimensions 3.1.1 Level sensors Housing F12 Housing T12 (2.6) (3.1) (1.3) (~3.4) (2.6) (3.1) (2.7) (3.7) (3.3) (3.3) LUC-M10 LUC-M20 LUC-M40 with universal flange AF60 AF60 flange: DN80/ANSI 3"/JIS10K80 G1½ DN100/ANSI 4"/JIS16K100 1½... - Page 11 LUC-M** with HART/4 mA ... 20 mA Installation 3.1.2 Mounting bracket for LUC-M30 and LUC-M40 (0.98) 119 (4.68) 2 (0.079) 40 (1.6) 40 (1.6) (0.98) 11 (0.43) Dimensions in mm (inch) 3.1.3 Universal flanges for LUC-M40 G2” ISO228 Dimensions in mm (inch) suitable for Number boreholes...
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Page 12: Installation Variants
LUC-M** with HART/4 mA ... 20 mA Installation Installation variants 3.2.1 Installation variants LUC-M10, LUC-M20 Installation with counter nut Installation with welding sleeve sealing ring (EPDM) supplied counter nut (PC) is supplied to G1½ and G2 devices Installation with mounting bracket Installation with adapter flange sealing ring (EPDM) - Page 13 LUC-M** with HART/4 mA ... 20 mA Installation 3.2.3 Installation variants LUC-M40 Installation with Installation with universal flange mounting bracket flange: DN80/ANSI 3"/JIS10K80 DN100/ANSI 4"/JIS16K100 e. g. zone 20 zone 20...
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Page 14: Installation Conditions
LUC-M** with HART/4 mA ... 20 mA Installation Installation conditions 3.3.1 Installation conditions for level measurements 1/6D α • Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor and the tank wall (1) measuring 1/6 of the tank diameter. - Page 15 LUC-M** with HART/4 mA ... 20 mA Installation 3.3.2 Installation in narrow shafts In narrow shafts with strong interference echoes, we recommend using an ENDRESS+HA USER ENDRESS+HA USER Prosonic M Pros onic M ultrasound guide pipe (e. g. PE or PVC wastewater pipe) with a minimum diameter venting hole...
- Page 16 LUC-M** with HART/4 mA ... 20 mA Installation Example: Triangular weir min. 2 H α (= full calibr. ) min. 2 H min. 3 H...
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Page 17: Measuring Range
LUC-M** with HART/4 mA ... 20 mA Installation Measuring range 3.4.1 Blocking distance, nozzle mounting Install the LUC-M** at a height so that the blocking distance BD is not undershot, even at maximum fill level. Use a pipe nozzle if you cannot maintain the blocking distance in any other way. -
Page 18: Installation Hint For Luc-M10/20
LUC-M** with HART/4 mA ... 20 mA Installation 3.4.2 Safety distance If the level rises to the safety distance SD, the device switches to warning or alarm status. The size of SD can be set freely in the "Safety distance" (015) function. The "in safety distance"... -
Page 19: Turn Housing
LUC-M** with HART/4 mA ... 20 mA Installation Turn housing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: •... -
Page 20: Wiring
LUC-M** with HART/4 mA ... 20 mA Wiring Wiring Electrical connection " Caution! Before connection please note the following: • The power supply must be identical to the data on the nameplate. • Switch off power supply before connecting up the instrument. •... -
Page 21: Terminal Assignment
LUC-M** with HART/4 mA ... 20 mA Wiring 4.1.2 Wiring in the housing T12 Unscrew the cover (1) of the separate connection room. Insert cable (2) through gland (3). " Caution! If possible, insert the cable from above and let a draining loop in order to avoid intrusion of humidity. -
Page 22: Supply Voltage
LUC-M** with HART/4 mA ... 20 mA Wiring Supply voltage 4.3.1 HART, 2-wire The following values are the voltages across the terminals directly at the instrument: Version Current Terminal voltage Terminal voltage consumption minimum maximum standard 4 mA 14 V 36 V 20 mA 36 V... -
Page 23: Potential Matching
LUC-M** with HART/4 mA ... 20 mA Wiring Potential matching 1 : external ground terminal of the transmitter Connect the equipotential bonding to the external ground terminal of the transmitter. " Caution! In Ex applications, the instrument must only be grounded on the sensor side. Further safety instructions are given in the separate documentation for applications in explosion hazardous areas. -
Page 24: Operation
LUC-M** with HART/4 mA ... 20 mA Operation Operation Display and operating elements 5.1.1 On-site display LUC-Z15 The LCD module LUC-Z15 for display and operation is located beneath the housing cover. The measured value is legible through the glass in the cover. Open the cover to operate the device. - Page 25 LUC-M** with HART/4 mA ... 20 mA Operation 5.1.3 Display symbols The following table describes the symbols that appear on the liquid crystal display: Symbol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning.
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Page 26: Function Codes
LUC-M** with HART/4 mA ... 20 mA Operation Function codes For easy orientation within the function menus, for each function a position is shown on the display. function function group The first two digits identify the function group: • basic setup •... -
Page 27: Operating Options
LUC-M** with HART/4 mA ... 20 mA Operation Operating options 5.3.1 4 mA … 20 mA output with HART protocol The complete measuring system consists of: PACTware PACTware Modem HART modem Power supply (for 4-wire) Transmitter power supply Operating and e. -
Page 28: Operation Using The On-Site Display Luc-Z15
LUC-M** with HART/4 mA ... 20 mA Operation Operation using the on-site display LUC-Z15 – > 3 s Change from Measured Value Display to Group Selection by pressing F. Press S or O to select the required Function Group and confirm by pressing F. The active selection is marked by a ... -
Page 29: Operation Using Pactware Tm
LUC-M** with HART/4 mA ... 20 mA Operation Operation using PACTware PACTware is an operating software with graphical support (MS Windows) for intelligent transmitters with the communication protocols HART and PROFIBUS PA. PACTware supports the following functions: • Online configuration of transmitters •... -
Page 30: Lock/Unlock Configuration
LUC-M** with HART/4 mA ... 20 mA Operation Lock/unlock configuration 5.7.1 Software security locking ≠ Enter a number 100 in the "unlock parameter" (0A4) function in the "diagnostics" (0A) function group. symbol appears on the display. Inputs are no longer possible. If you try to change a parameter, the device jumps to the "unlock parameter"... -
Page 31: Resetting An Interference Echo Suppression (Tank Map)
LUC-M** with HART/4 mA ... 20 mA Operation Resetting an interference echo suppression (tank map) It is always advisable to reset the interference echo suppression (tank mapping) when: • a device with an unknown history is used • an incorrect suppression was input. Proceed as follows: Switch to the "extended calibr."... -
Page 32: Commissioning
LUC-M** with HART/4 mA ... 20 mA Commissioning Commissioning Commission the LUC-M** in the following stages: • Installation check • Power-up device • Basic calibration • Measuring signal check using the envelope curve The chapter describes the commissioning process using the on-site display. Power up instrument After switching on the supply voltage, the instrument is first initialised. -
Page 33: Basic Calibration
LUC-M** with HART/4 mA ... 20 mA Commissioning Basic calibration The "Basic setup" (00) function group lists all the functions which are required for a standard measurement task to commission the LUC-M**. When you have completed your input for a function, the next function appears automatically. In this way, you are guided through the complete calibration. - Page 34 LUC-M** with HART/4 mA ... 20 mA Commissioning Standard liquids Calm surface Turb. surface For all fluid applications which do not fit in any Storage tanks with immersion tube or bottom Storage/accumulation tanks with uneven of the following groups. filling surface due to free filling, mixing nozzles or small bottom stirrers.
- Page 35 LUC-M** with HART/4 mA ... 20 mA Commissioning 6.2.2 Empty and full calibration 20 mA 100 % 4 mA Function "empty calibration" (005) In this function, enter the distance E from the sensor membrane to the minimum level (zero point). "...
- Page 36 LUC-M** with HART/4 mA ... 20 mA Commissioning 6.2.3 Interference echo suppression (tank mapping) Function "dist./meas.value" (008) In the "dist./meas.value" (008) function, the measured distance D from the sensor membrane to the product surface is displayed together with level L. Check these values. Function "check distance"...
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Page 37: Envelope Curve
LUC-M** with HART/4 mA ... 20 mA Commissioning Function "start mapping" (053) You have the following options for this function: • off: nothing is suppressed. • on: starts suppression. Note! If a mapping already exists, it will be overwritten up to the distance specified in the "range of mapping"... - Page 38 LUC-M** with HART/4 mA ... 20 mA Commissioning 6.3.3 Function "envelope curve display" (0E3) The envelope curve is displayed in this function. You can use it to obtain the following information: Quality of Evaluated echo Full calibr. evaluated echo is marked Empty calibr.
- Page 39 LUC-M** with HART/4 mA ... 20 mA Commissioning Horizontal zoom mode Firstly, go into the envelope curve display. Then press to switch to the envelope curve navigation. You are then in Horizontal Zoom mode. Either is displayed. • increases the horizontal scale. •...
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Page 40: Troubleshooting
LUC-M** with HART/4 mA ... 20 mA Troubleshooting Troubleshooting System error messages 7.1.1 Current error Errors which the LUC-M** detects during commissioning or operation are displayed: • In the "measured value" (000) function • In the "diagnostics" (0A) function group in the "present error" (0A0) function Only the highest priority error is displayed;... - Page 41 LUC-M** with HART/4 mA ... 20 mA Troubleshooting 7.1.4 Error codes Code Error description Action A102 checksum error Reset; A110 If alarm still present after reset, replace electronics A152 A160 W103 initialising If the message does not disappear after several seconds, replace the electronics A106 downloading...
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Page 42: Application Errors
LUC-M** with HART/4 mA ... 20 mA Troubleshooting Application errors Error Example Elimination "measured value" (000) Check "empty calibration" (005) and is incorrect but "full calibration" (006). "measured distance" 100% F m/ft Check linearisation (008) is correct - "level/ullage" (040) - "max. -
Page 43: Maintenance And Repairs
Spare parts are contained in suitable kits. They contain the related replacement instructions. All the spare parts kits which you can order from Pepperl+Fuchs for repairs are listed with their order numbers in the section "Spare parts". For more information on service and spare parts, contact the service department at Pepperl+Fuchs. -
Page 44: Spare Parts (Housing Type F12)
Spare parts (housing type F12) " Caution! Only identical, original Pepperl+Fuchs spare parts may be used. The instrument may only be maintained and repaired by qualified personnel. The device documentation, applicable standards and legal requirements as well as any certificates have to be... - Page 45 LUC-M** with HART/4 mA ... 20 mA Maintenance and repairs 11 – Hood for terminal compartment Cover for the connection compartment F12 Cover for the connection compartment F12, remote display and operation 12 – Set of screws Set of screws for housing F12/T12 20 –...
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Page 46: Spare Parts (Housing Type T12)
LUC-M** with HART/4 mA ... 20 mA Maintenance and repairs Spare parts (housing type T12) O rd d e : r. -N o .: s s b e re a s u ic h ri n g ra n 6 .. .3 x . - Page 47 LUC-M** with HART/4 mA ... 20 mA Maintenance and repairs 25 – Cover for the connection compartment Cover T12, aluminium, coated, seal 30 – Electronics Electronics LUC-M**, Ex, 2-wire, HART Electronics LUC-M**, Ex, PA, PROFIBUS PA 35 – Terminal module/power unit Terminal module Ex d, 4-pin, 2-wire, HART Terminal module Ex d, 2-pin, 2-wire, PROFIBUS PA Terminal module EEx ia, 4-pin, HART, OVP...
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Page 48: Return
HART communicator 375 with Rev. 1, DD 1 8.10 Contact addresses of Pepperl+Fuchs The addresses of Pepperl+Fuchs are given on the back cover of this operating manual. If you have any questions, please do not hesitate to contact your Pepperl+Fuchs representative. -
Page 49: Accessories
LUC-M** with HART/4 mA ... 20 mA Accessories Accessories Weather protection cover A weather protection cover made of stainless steel is recommended for outdoor mounting (LUC-Z16). The shipment includes the protective cover and tension clamp. F12 / T12 housing P IL Mounting bracket for LUC-M10/LUC-M20 Ø16 For sensor... -
Page 50: Cantilever
LUC-M** with HART/4 mA ... 20 mA Accessories Cantilever For sensor Material Order code 585 mm 250 mm 2 mm 200 mm LUC-M10 stainless steel 1.4571 LUC-Z20 (316Ti) galv. steel LUC-Z21 LUC-M20 stainless steel 1.4571 LUC-Z22 (316Ti) galv. steel LUC-Z23 1085 mm 750 mm 3 mm... -
Page 51: Mounting Frame For Cantilever
LUC-M** with HART/4 mA ... 20 mA Accessories Mounting frame for cantilever Ø33.7 Height Material Order code 700 mm galv. steel LUC-Z30 700 mm stainless steel 1.4571 (316Ti) LUC-Z31 1400 mm galv. steel LUC-Z32 1400 mm stainless steel 1.4571 (316Ti) LUC-Z33 Wall bracket for cantilever Ø33.7... -
Page 52: Adapter Flange For Luc-M10/Luc-M20
LUC-M** with HART/4 mA ... 20 mA Accessories Adapter flange for LUC-M10/LUC-M20 sealing ring adapter flange EPDM (supplied) nozzle sensor 9.8.1 Version with metrical thread Process gland DN50 PN16 DN80 PN16 DN100 PN16 further process glands Sensor gland G1½, ISO 228 G2, ISO 228 Material stainless steel 1.4435 (316L) -
Page 53: Universal Slip-On Flange For Luc-M30
LUC-M** with HART/4 mA ... 20 mA Accessories Universal slip-on flange for LUC-M30 Process gland DN100 PN16 ANSI 4", 150 psi JIS16K100 Material PPS (Polypropylen), max. 1.5 bar abs. steel, varnished stainless steel 1.4571 (316Ti) LUC-Z- product designation 9.10 Remote display and operation Wall-mounting Pipe-mounting (without mounting bracket) -
Page 54: Technical Data
LUC-M** with HART/4 mA ... 20 mA Technical data Technical data 10.1 Input Measured variable The distance D between the sensor membrane and the product surface is measured. Using the linearisation function, the device uses D to calculate: • level L in any units •... -
Page 55: Performance Characteristics
LUC-M** with HART/4 mA ... 20 mA Technical data Power consumption Version Power consumption 2-wire 51 mW ... 800 mW 4-wire AC max. 4 VA 4-wire DC; LUC-M10/20 330 mW ... 830 mW 4-wire DC; LUC-M30/40 600 mW ... 1 W Load HART min. -
Page 56: Ambient Conditions
(caustic soda, ...), oils, greases, slurries, pastes, ... High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If conditions like these are present, please contact the Pepperl+Fuchs support. 10.5 Ambient conditions Ambient temperature -40 °C ... +80 °C (233 K ... 353 K) The functionality of the LC display becomes restricted at T <... -
Page 57: Process Conditions
LUC-M** with HART/4 mA ... 20 mA Technical data 10.6 Process conditions Process temperature -40°C ... +80°C (233 K ... 353 K) A temperature sensor is integrated in the sensor for temperature-dependent time-of- flight correction. Process pressure • LUC-M10/LUC-M20: 0.7 bar ... 3 bar abs. •... -
Page 58: Appendix
LUC-M** with HART/4 mA ... 20 mA Appendix Appendix 11.1 Operating menu basic setup tank shape medium property procecss cond. empty calibr. full calibr. dome ceiling liquid standard liquid distance membrane span horizontal cyl. solid < 4 mm calm surface to min. - Page 59 LUC-M** with HART/4 mA ... 20 mA Appendix dist./meas. value check distance range of mapping start mapping dist./meas. value the following are manual accept proposed value the following are displayed: distance = ok displayed: distance too small specify range of - distance membrane - distance membrane mapping...
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Page 60: Measuring Principle
LUC-M** with HART/4 mA ... 20 mA Appendix 11.2 Measuring principle 20 mA 100 % 4 mA E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking distance Sensor Max. range fluids Max. -
Page 61: Index
LUC-M** with HART/4 mA ... 20 mA Index Accessories ........49 Nameplate . -
Page 62: Declaration Of Hazardous Material And De-Contamination
LUC-M** with HART/4 mA ... 20 mA Declaration of hazardous material an de-contamination Declaration of hazardous material and de-contamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the packaging. - Page 63 "Elektrotechnik und Elektroindustrie (ZVEI) e.V." including the supplementary clause: "Erweiterter Eigentumsvorbehalt". We at Pepperl+Fuchs recognise a duty to make a contribution to the future, For this reason, this printed matter is produced on paper bleached without the use of chlorine.
- Page 64 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters 52027986 Pepperl+Fuchs Pte Ltd. BA237O/98/en/01.10 Company Registration No. 199003130E FM7.0 Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com DOCT-0821C 185564 Subject to modifications 01/2010 Copyright PEPPERL+FUCHS • Printed in Germany...