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OPERATOR'S MANUAL
REAR DISC
MOWER
SAMBA 160 – 5' 3"
SAMBA 200 – 6' 7"
SAMBA 240 – 7' 10"
SAMBA 280 – 9' 2"
Serial no.
Original Manual
SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Established – 1984
tel. (+48) (85) 654 45 84
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
NIP 966-159-29-76
www.samasz.pl
IN0670USA001
2014.01.20
EDITION NO. 1
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Summary of Contents for SaMASZ SAMBA 160
- Page 1 (+48) (85) 654 45 84 fax (+48) (85) 664 70 41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR'S MANUAL REAR DISC MOWER SAMBA 160 – 5' 3" SAMBA 200 – 6' 7" SAMBA 240 – 7' 10" SAMBA 280 – 9' 2" IN0670USA001 Serial no. 2014.01.20 EDITION NO.
- Page 2 Recommended inclination angle of the cutterbar is max. 3° in relation to mowing direction. Operate in horizontal position only. DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN ITS WORKING POSITION DO NOT OPERATE THE MOWER IF UNAUTHORIZED PERSONNEL IS PRESENT WITHIN 164' OR LESS NOTE:...
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Page 3: Table Of Contents
Light-class, rear disc mower Operator's manual SAMBA Table of contents page 1. IDENTIFYING THE MACHINE ....................2 2. INTRODUCTION......................... 2 3. PROPER AND INTENDED USE ....................3 3.1. Technical data ............................3 3.2. Design and working principle ........................4 3.3. Standard equipment and spare parts ......................4 4. -
Page 4: Identifying The Machine
Light-class, rear disc mower Operator's manual SAMBA IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below in Fig. 1 Fig. 1. Data plate location Data plate includes: - name of the manufacturer, - weight, - mower’s serial number, - quality management sign,... -
Page 5: Proper And Intended Use
Unauthorized modifications to the mower will lead to voiding the warranty. 3.0. Technical data Tab. 1. Machine specification SAMBA 160 SAMBA 200 SAMBA 240 SAMBA 280 Working width [ft/in] 5' 3"... -
Page 6: Design And Working Principle
Light-class, rear disc mower Operator's manual SAMBA 3.1. Design and working principle Fig. 2. Parts of SaMASZ rear disk mower SAMBA 1 – Linkage 5 – Swath guide 2 – Cylinder with support spring 6 – Safety guard 3 – Belt gear 7 –... - Page 7 Lubricate the PTO shaft with high quality multi-purpose grease every 50 shaft operating hours (Fig. 3). If access holes are accessible, lubricate fittings through access holes. PTO shafts of other brands with equivalent parameters could be used after first obtaining SaMASZ permission. NOTE: Optional equipment should be ordered separately.
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Page 8: Safety Precautions
Light-class, rear disc mower Operator's manual SAMBA 4. SAFETY PRECAUTIONS The following precautions are for your safety. They must be read carefully and followed by every person who operates or maintains the machine. Failure to follow these safety precautions could result in serious injury or death to the operator, maintenance person or bystanders and property damage to the machine and surrounding property. - Page 9 In the event of an accident involving this mower in a field or on a road, follow all applicable first aid procedures and contact SaMASZ technical service. Mower should be kept clean, so as to avoid danger of fire.
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Page 10: Conditions Of Mounting Mower On Tractor
Light-class, rear disc mower Operator's manual SAMBA 4.1. Conditions of mounting mower on the tractor Prior to the mounting operation, be sure that the tractor and mower hitches are compatible and that the tractor's hitch load is adequate for the machine which is to be mounted or attached. Prior to mounting the machine, examine the technical condition of the mower's hitch assembly and tractor's 3-point linkage. - Page 11 Light-class, rear disc mower Operator's manual SAMBA Fig. 4. Transport holders For mower lifting, use only lifting devices with hoisting capacity larger than mower’s weight shown in data plate. This also applies to ropes and chains used for lifting, Do not lift if transport belts, belt suspensions, ropes are damaged. Whenever damage to these parts occurs, replace with new ones, When mounting slings, chains, handles etc., always set the machine's center of gravity properly, To safely support the machine, use ropes of adequate length so that the angle between them is no...
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Page 12: Working Parts
Useful life for hydraulic hoses is 5 years from their production date. 4.6. Residual risk Despite the fact that SaMASZ Białystok, the manufacturer of the mower, has taken great care in the design and manufacturing of the mower, certain risks during mower operation and maintenance are unavoidable. - Page 13 Light-class, rear disc mower Operator's manual SAMBA 4.7.1. Danger of machine entanglement This risk occurs when (1) changing position of a mower, (2) operating near rotating parts, and (3) working without safety guards. During operation, maintenance and adjustment, always wear protective gloves, shoes and clothes without loose parts, belts and so on.
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Page 14: Safety Labels And Their Meaning
Light-class, rear disc mower Operator's manual SAMBA 4.7. Safety labels and their meaning Safety labels are critical to safe use of this mower. They must be read, understood and followed. Also, be sure that: All warning decals are clean and legible, All lost or damaged decals are replaced by ordering new decals from your dealer or supplier, All persons using this mower have read the section of this manual explaining the meanings of these labels,... - Page 15 Light-class, rear disc mower Operator's manual SAMBA N-117 N-167 N-168 N-109 Avoid fluid escaping under Do not go onto safety Do not touch the machine pressure. Consult technical brackets and guards before the rotating parts manual for service have not come to a complete procedures standstill N-55...
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Page 16: Design And Operation Of Safety Breakaway Device
Light-class, rear disc mower Operator's manual SAMBA CAUTION: Any spare part used for repair of the mower should have all warning decals provided by the manufacturer. 4.8. Design and operation of safety breakaway device Hydraulic safety breakaway device protects mower against hitting small obstacles. In the event the mower hits an immovable obstacle, the cutterbar folds back about 20°... -
Page 17: Preparing The Mower For Transport
Light-class, rear disc mower Operator's manual SAMBA Mower should be attached to the tractor with use of 3-point linkage as provided in Fig. 9. After the mower has been attached, adjust mower’s position by means of top S and lower links (W). The cutterbar should lean towards driving direction. - Page 18 Light-class, rear disc mower Operator's manual SAMBA Fig. 11. Setting front guard for transport To prepare the mower for transport and to meet safety precautions, please do the following: lift the mower's front guard and secure it with pin, lift the mower with tractor hydraulic lift until the lower lift pins of the mower 3-point linkage frame raise about 1' 8"...
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Page 19: Preparing The Mower For Transport On Public Roads
Light-class, rear disc mower Operator's manual SAMBA Front guard lifted for transport 1' 8" 1' 8" Fig. 13. Transport position 5.2. Preparing the mower for transport on public roads WARNING: Legal requirements for transport on public roads may differ from state to state. Check your location's requirements and comply To comply with safety precautions concerning transport on the public roads the mower should be equipped with the following devices:... -
Page 20: Moving The Mower From Transport To Working Position
Light-class, rear disc mower Operator's manual SAMBA Fig. 14. Instruction of PTO shaft shortening CAUTION: Handle all parts with utmost care. Never place your hands or fingers between one part and the other. Wear safety clothes such as gloves, protective footwear and goggles. The operation of shortening must be carried out with the utmost care as the PTO shaft will have to be replaced if the telescopic shafts are shortened to an excessive extent. -
Page 21: Preparing The Mower For Operation
5.5. Preparing the mower for operation NOTICE: Before sale SaMASZ protects the cylinders with special grease against weather which may cause premature wear. Before operating the mower, remove the excess grease from the cylinders. Engaging the mower’s drive should be performed once the cutterbar is placed on the ground. -
Page 22: Mower Blocking
Light-class, rear disc mower Operator's manual SAMBA particular, the protective cover must be checked regularly. It must be immediately replaced if it is missing or damaged in any way. IMPORTANT: If a disc mower is your first experience (you have mowed with 2-drum mower), you need a piece of essential information: 1. -
Page 23: Driving The Mower Over Windrows When Taking Turns
Light-class, rear disc mower Operator's manual SAMBA SAMBA mowers mow well while keeping a straight line. It is recommended not to turn the machine into a grass windrow, For mowing both high straight and laid grass, in order to prevent blocking, dismount the right swath guide. -
Page 24: Mounting And Adjustments
2"x2". Fig. 16. Mounting of the knives on mowing discs Fig. 17a. Direction of disk turns on mower SAMBA 160 Fig. 17b. Direction of disk turns on mower SAMBA 200 - 22 -... -
Page 25: Replacing The Knives
Light-class, rear disc mower Operator's manual SAMBA Fig. 17c. Direction of disk turns on mower SAMBA 240 Fig. 17d. Direction of disk turns on mower SAMBA 280 6.1. Replacing the knives Replace knives, if necessary, only in sets. Make sure all knives in a set are of the same length and weight. -
Page 26: Operating Service
Light-class, rear disc mower Operator's manual SAMBA Fig. 19. Rear guard lifted for replacement of the knives NOTICE: Before you change the knife, check disc turns (Fig. 17). CAUTION: Improper mounting of the knives will block the mower. When mounting pay particular attention to the direction of disc’s rotation. -
Page 27: Checking The Tension Of V-Belts On Belt Gear
Light-class, rear disc mower Operator's manual SAMBA 6.2.2. Checking the tension of V-belts on belt gear Tensioning of V-belts for belt gear is checked by means of tensioner index (Fig. 21). Distance (S) should be up max. 2". If belts are too loose, tighten tensioner nuts (N). If one of the belts is damaged, the whole set must be replaced. - Page 28 Light-class, rear disc mower Operator's manual SAMBA Additionally: Remove any traces of rust and paint the area affected, Check the oil level in the angle drives and the cutterbar (Section 7). If leaks are found, remove them immediately and refill the oil. If water in oil is found, immediately change the oil as it could cause corrosion of internal mechanisms such as gear wheels, bearings, or shafts, and thus breakdowns, Periodically inspect the mower and lubricate moving parts in order to protect them against...
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Page 29: Lubrication
Tab. 4. Oil capacities in cutterbar Mower type Oil capacity [l] Oil type Replacement frequency SAMBA 160 After first 50 h of operation, then after next SAMBA 200 SAE 90 EP 500 h (or at least once a year) (ISO VG 320) -
Page 30: Malfunctions And Their Repair
Tension spring according to instructions tensioned Safety device is working often without clear reason Worn elements of safety device or This repair must be done by SaMASZ service improper adjustment V-belt catches fire Mower is blocked with grass Remove grass and/or mud from cutterbar... -
Page 31: Disassembly And Withdrawal From Use
Light-class, rear disc mower Operator's manual SAMBA 9. DISASSEMBLY AND WITHDRAWAL FROM USE 9.0. Repair Before any repair or service works clean the mower thoroughly and remove any grass, dirt or mud. Carefully check nuts and bolts for adequate torque and pins for wear. If necessary, replace screws, pegs, V-belts, pins, bushings, disks, knives, knife holders, bearings etc. -
Page 32: Warranty Terms
Warranty period is for two years from the date of sale to the purchaser, stated above. Any repair which is subject to warranty should be carried out by an authorized SaMASZ dealer. Upon completion of the repair, the dealer must submit a warranty claim within 14 days. -
Page 33: Warranty Repairs Record
Light-class, rear disc mower Operator's manual SAMBA 11.1. Warranty repairs record Repairs description and changed spare parts: Date, stamp and signature of repair shop. Date, stamp and signature of repair shop. Date, stamp and signature of repair shop. - 31 -...
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