Prolon C1000 Series Hardware Manual
Vav zone controller
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Also See for C1000 Series:
- Hardware manual (19 pages) ,
- Quick start manual (10 pages) ,
- Operational manual (19 pages)
Related Manuals for Prolon C1000 Series
Summary of Contents for Prolon C1000 Series
- Page 1 HARDWARE GUIDE VAV Zone Controller C1000 Series Specifications and Operational Guide www.proloncontrols.com | info@proloncontrols.com 17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9 REV. 7.1.0 PL-HRDW-VAV-C1000-C/F-EN...
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Page 2: Table Of Contents
Table of Contents General Information ..........................4 PL-C1000 VAV Zone Controller ..........................4 Description ..................................4 General Behaviour ................................ 4 Operating Sequence ..........................5 General .................................... 5 Occupied Mode ................................5 Unoccupied Mode ................................ 5 Selection Guide ........................... 6 Lon Card ..................................6 Flow Sensor .................................. - Page 3 Table of Figures Figure 1 - Part Number ..............................6 Figure 2 - Component Identification ..........................7 Figure 3 - LEDs Identification ............................8 Figure 4 - Addressing Dipswitches ..........................9 Figure 5 - Jumper ................................9 Figure 6 - Airflow Sensors ..............................9 Figure 7 - Damper Configuration ..........................
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Page 4: General Information
PL-C1000 VAV Zone Controller Description The Prolon C1000 series zone controllers are designed for variable air volume zoning systems. The built-in microprocessor offers precise digital control to maximize performance. The outputs and control sequences are all fully configurable, either locally or remotely, using free software or from the digital room sensor. -
Page 5: Operating Sequence
Operating Sequence General The Prolon controller, located on the VAV box, receives the zone temperature and setpoints from the zone sensor, and optionally the duct temperature from a duct temperature sensor. The controller then analyzes the information and commands the damper actuator and the different outputs to respond accordingly. -
Page 6: Selection Guide
Selection Guide PL - C1000 - VAV - PIL Flow Sensor BLANK: No Flow Sensor PIL: Low Velocity 0-1100 FPM PIH: Low Velocity 0-3000 FPM Figure 1 - Part Number Flow Sensor This option specifies whether or not a flow sensor should be included with the C1000 VAV controller, as well as the velocity range of the flow sensor. -
Page 7: Components
Components Component Identification BIAS TERM BIAS TERM Figure 2 - Component Identification Legend: A - Addressing dipswitch B - Jumpers for RS485 terminating and bias resistors for the NET port (see J) C - Jumpers for RS485 terminating and bias resistors for the INT port (see K) D - SOURCE/SINK dipswitch for Output 4 E - SOURCE/SINK dipswitch for Output 3 F - SOURCE/SINK dipswitch for Output 2... -
Page 8: Leds
LEDs The C1000 has various LEDs which are linked to different functions and outputs of the controller. Each LED is individually identified to help the user make a quick visual diagnostic of the controller’s activity and status Red light: Sending to INT port Green light: Reception from INT port Red light: Sending to NET port... -
Page 9: Jumper To Supply Power To The Rj45 Plug
Figure 5 - Jumper Airflow Sensor (Optional) Adding an airflow sensor to the Prolon VAV controller lets it regulate the temperature AND the airflow of a zone, independently of the static pressure variations of the system. Two different airflow sensors are offered (see Figure 6): •... -
Page 10: Damper Direction Configuration
The default damper opening direction of a C1000 VAV controller is counter clockwise (CCW). This parame- ter can be modified in two different ways. The first is by using a digital interface or Prolon Focus software to manually change the setting. The second is to use the following method: 1. -
Page 11: Input And Output Identification
The C1000 VAVController has two separate communication ports offering the same functionality on each. Both act as ports for incoming Modbus communications from other ProLon devices or interfaces,such as a Network Controller or remote computer with Prolon Focus software. -
Page 12: Room Sensors
Figure 10 - Typical Wiring of the PL-RSC Room Sensor to the Controller Digital Room Sensors Prolon offers various digital communicating sensors that can provide the C1000 with room temperature, room setpoint, and schedule override (T1000, T500, T200 sensors), as well as giving you access to all configuration parameters of the C1000 (T1000 only). -
Page 13: Figure 11 - Connecting The Digital Sensor To The Controller (Cat5 Cable)
SUPPLY CAT5 Cable SETPT ROOM Digital Sensor Figure 11 - Connecting the Digital Sensor to the Controller (CAT5 Cable) 4 Conductor Cable SUPPLY SETPT ROOM RJ45 ADAPTOR Digital Sensor (PL-T1000-ADPT) Figure 12 - Connecting the Digital Sensor to the Controller (RJ45 Adapter) REV. -
Page 14: Multi-Function Analog Input
Multi-Function Analog Input The C1000 has a multi-function analog input. The function of this input varies depending on the con- figuration that is setup using the Prolon Focus software. By default, this input is used as a supply air temperature input. -
Page 15: Discharge Air Temperature Sensor
Slab Thermistor (10K type 3) SUPPLY SETPT ROOM Figure 14 - Connecting the Slab Temperature Sensor to the Controller Discharge Air Temperature Sensor The multi-function analog input can be configured to monitor a discharge air temperature sensor (10K type 3). Discharge air temperature is not used in any sequence and is for display purposes only. Discharge Thermistor (10K type 3) SUPPLY... -
Page 16: Digital Input
To indicate occupied mode, the contact must be open. To indicate unoccupied mode, the contact must be closed. Note that if a C1000 controller is part of a network that includes a Prolon Master controller (RTU, HP or other), an individual contact per C1000 may be unnecessary because all zone controllers share the occu- pancy status sent on the network by that Master. -
Page 17: Outputs
Outputs The C1000 series controllers are equipped with four configurable 24VAC triac digital output and an analog 0-10VDC output to control a wide variety of equipment. All outputs are fully configurable in either heat- ing or cooling mode, can function in pulsed or ON/OFF mode, and much more. The entire setup for each output is fully customizable via the Prolon Focus software or the Prolon T1000 digital sensor. -
Page 18: Configuration Of Digital Outputs 1 To 4
Configuration of Digital Outputs 1 to 4 Outputs 1 to 4 are configurable via switches located on the C1000 board. Simply move the switch to obtain either an active output (1) or a passive output (2). 1) Switch position to obtain an active output (see Figure 17): Switch for Output 4 24 VAC Output (pulsed or ON/O ) -
Page 19: Typical Connection Of The Analog Output
2) Passive outputs. The C1000 opens and closes a contact to allow an external source to power the load (see Figure 20). 24 N External 24 V Figure 20 - Connection of Passive Outputs 3 and 4 Typical Connection of the Analog Output Two types of configuration are possible: 1) The C1000 powers the load and provides a control signal (see Figure 20) 24 VAC power... -
Page 20: Power Source / Network
Power Source / Network Power Source The Prolon C1000 controller is powered by a 24 VAC power source (Class 2) connected using the "COM" terminal and the "24 VAC" terminal (see Figure 16). The common for all inputs and outputs are the same as the power source’s common (exception: when an output is set to passive, the common for this output... -
Page 21: Technical Specifications
Environment: 32-122 ºF (0-50 ºC) Non-Condensing Certification: RoHS, FCC part 15: 2012 class B The performance specifications are nominal and conform to acceptable industry standards. Prolon Inc. will not be liable for damages resulting from misapplication or misuse of its products. -
Page 22: Compliance
(1) this device may not cause harmful interference, and (2) this device must accept any interference re- ceived, including interference that may cause undesired operation. Caution: Any changes or modifications not approved by Prolon can void the user’s authority to operate the equipment. -
Page 23: Overall Dimensions
No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of Prolon. All specifications are nominal and may change as design improvements are introduced. Prolon shall not be liable for damages resulting from misapplication or misuse of its products.
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