Prolon FlexIO M2000 Series Hardware Manual

Prolon FlexIO M2000 Series Hardware Manual

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HARDWARE
GUIDE
FlexIO Controller M2000 Series
Specifications and Operational Guide
www.proloncontrols.com | info@proloncontrols.com
17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9
REV. 7.2.0
PL-HRDW-FLX-M2000-EN

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Summary of Contents for Prolon FlexIO M2000 Series

  • Page 1 HARDWARE GUIDE FlexIO Controller M2000 Series Specifications and Operational Guide www.proloncontrols.com | info@proloncontrols.com 17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9 REV. 7.2.0 PL-HRDW-FLX-M2000-EN...
  • Page 2: Table Of Contents

    Table of Contents General Information ..........................4 PL-M2000 FLX Controller ............................. 4 Description ..................................4 Features ................................... 4 Components ................................... 5 Components Identification ............................5 LEDs and Switches ................................ 6 HAND/OFF/AUTO Switches ............................7 Jumpers ................................... 7 Input and Output Identification ..........................8 Addressing Dipswitch Configuration for Network Communication ...............
  • Page 3 Table of Figures Figure 1 - Component Identification ..........................5 Figure 2 - LEDs Identification ............................6 Figure 3 - Location of the EXTERNAL jumpers ......................7 Figure 5 - INT and NET jumpers ............................7 Figure 4 - Location of the INTERNAL jumpers ......................7 Figure 6 - AI jumpers .................................
  • Page 4: General Information

    The M2000 FlexIO is a general purpose HVAC controller whose inputs and outputs can be individually configured for use in various applications. Unlike most ProLon controllers, the FlexIO is not aimed at a specific HVAC sequence or piece of equipment, and instead can be used to perform any outlying functions that are not usually covered by existing ProLon devices.
  • Page 5: Components

    Components Components Identification Figure 1 - Component Identification Legend: A - Addressing Dipswitch B - AUTO/OFF/HAND Switches C - RS485 INT port for interface communication (RJ45 plug and screw connectors are in parallel) D - Analog outputs (3) E - Digital outputs (5) F - Analog inputs (9) G - RS485 NET port for network communication H - Terminal block for 24VAC (Class 2 transformer)
  • Page 6: Leds And Switches

    (normal). When this LED is ON and steady, the M2000 is inactive and the microchip is awaiting • AO1: The intensity of the LED represents the programming (you must use ProLon’s Focus voltage present on analog output 1. software to reprogram the microchip).
  • Page 7: Hand/Off/Auto Switches

    Figure 4 - Location of the INTERNAL jumpers • INT: These are the jumpers for the bias and terminating resistors used for the interface communication bus. See the ProLon network guide for information about bias and terminating resistors. (See Figure 5) •...
  • Page 8: Input And Output Identification

    The M2000 FlexIO Controller has 2 separate communication ports offering the same functionality on each. Both act as ports for incoming Modbus communications from other ProLon devices or interfaces, such as a Network Controller or remote computer with ProLon Focus software.
  • Page 9: Addressing Dipswitch Configuration For Network Communication

    The example in Figure 3 shows the switches 1, 2 and 4 in the ON position. Therefore, the corresponding values are 1, 2 and 8, giving an address sum of 11. The ProLon network allows a maximum of 127 addresses; therefore 127 controllers. Figure 9 - Addressing Dipswitch...
  • Page 10: Inputs

    Inputs The M2000 FlexIO controller’s inputs can be configured to accept a wide range of signal types. It is important to note that depending on the chosen signal type, a modification to the input jumper config- uration may be required (see p.7). Displayed below are examples of input wiring for most signal types.
  • Page 11: Signal: Contact

    Signal: Contact The M2000 FlexIO controller inputs can be used to monitor digital contacts. Please refer to Figure 11 to see how to correctly connect them. Internal Jumper: Thermistor Mode Contact Figure 11 - Connecting a dry contact to analog input 1 Signal: Voltage The M2000 FlexIO controller inputs can be used to monitor the voltage signal produced by a variety of transducers (such as pressure, gas, humidity and more).
  • Page 12: Signal: Current

    Signal: Current The M2000 FlexIO controller inputs can be used to monitor the current signal produced by a variety of transducers (such as pressure, gas, humidity and more). Please refer to Figure 13 for correct wiring. It is important to ensure that the sensor shares the same common as the M2000 so that there is no 24 VAC feedback sent back to the controller, which can interfere with the controller’s ability to maintain accurate analog input readings.
  • Page 13: Outputs

    The M2000 FlexIO controller contains 8 customizable outputs; five triac ON/OFF outputs (24VAC) and three analog outputs (0-10VDC). Output configuration is performed via the ProLon Focus software. An integrated resettable fuse protects each of the outputs of the M2000 against current surges and short circuits.
  • Page 14: Typical Connection Of Triac Outputs 1 To 5

    Typical Connection of Triac Outputs 1 to 5 On the M2000 FlexIO controller, all triac outputs produce a 24 VAC live voltage when activated. Note that all output voltages originate from the same voltage supply that is powering the controller (see Figure 16). Consequentially, only the live side of the output connections are usually needed;...
  • Page 15: Power Source & Network

    Figure 16 - Connecting the 24VAC power source Network Communication The ProLon M2000 FlexIO controller is designed to work standalone or networked with ProLon control- lers. When networked, it can receive the occupancy status, outside air and supply air temperatures in real-time.
  • Page 16: Technical Specifications

    Environment: 32-122 ºF (0-50 ºC) Non-Condensing Certification: UL916 Energy Management Equipment, CAN/CSA-C22.2, RoHS The performance specifications are nominal and conform to acceptable industry standards. ProLon Inc. will not be liable for damages resulting from misapplication or misuse of its products.
  • Page 17: Compliance

    (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Any changes or modifications not approved by ProLon can void the user’s authority to operate the equipment.
  • Page 18: Overall Dimensions

    No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of Prolon. All specifications are nominal and may change as design improvements are introduced. Prolon shall not be liable for damages resulting from misapplication or misuse of its products.

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