Prolon C1000 Series Hardware Manual
Heatpump controller
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- Hardware manual (23 pages) ,
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- Operational manual (19 pages)
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Summary of Contents for Prolon C1000 Series
- Page 1 HARDWARE GUIDE Heatpump Controller C1000 Series Specifications and Operational Guide www.proloncontrols.com | info@proloncontrols.com 17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9 REV. 7.1.0 PL-HRDW-HP-C1000-C/F-EN...
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Page 2: Table Of Contents
Table of Contents General Information ..............................4 PL-C1000 Heatpump Controller ................................4 Description ........................................4 General Behaviour ....................................4 Operating Sequence ..............................5 General .........................................5 Occupied Mode ......................................5 Unoccupied Mode ....................................5 Components ................................6 Component Identification..................................6 LEDs ..........................................7 Input and Output Identification ................................7 Addressing Dipswitch Configuration for Network Communication ..................9 Jumper to Supply Power to the RJ45 Plug ............................9 Inputs .................................. - Page 3 Table of Figures Figure 1 - Component Identification ................................6 Figure 2 - LEDs Identification ..................................7 Figure 3 - RJ45 Pinout ....................................7 Figure 4 - Input and Output Identification..............................8 Figure 5 - Addressing Dipswitches ................................9 Figure 6 - Jumper ......................................9 Figure 7 - Connecting the Temperature Sensors ..........................10 Figure 8 - Night Setback Contact Connection .............................10 Figure 9 - Connecting the Proof of Fan Contact to the Controller ....................11 Figure 10 - Connecting the Alarm Contact to the Controller ......................11...
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Page 4: General Information
It uses PI (Proportional-Integral) control loops and acts as a master when used on a network with Prolon zone controllers. The Standalone model of this controller will not act as a master to other Prolon zone controllers, relying instead on the demand provided by a local sensor. -
Page 5: Operating Sequence
Operating Sequence General The Prolon C1000 Heatpump controller receives readings from three different temperature sensors: outside air, return air and supply air. Also, as a Master device, it receives data from the zone controllers or thermostats sent on the net- work bus. -
Page 6: Components
Components Component Identification BIAS TERM BIAS TERM Figure 1 - Component Identification Legend: A - Addressing Dipswitch B - Output 1 Dipswitch C - Output 2 Dipswitch D - Output 3 Dipswitch E - Output 4 Dipswitch F - Master reset button G - Terminal Blocks for Inputs and Outputs H - LEDs I - Jumpers for terminating and bias resistors for the NET port... -
Page 7: Leds
LEDs Red light: Transmission to interface Green light: Reception from Interface Reserved Red light: Transmission to main bus Green light: Reception from main bus Green pulsing, indicates that the CPU is online Status light for analog output 5 Status light for triac output 4 Status light for triac output 3 Green light: Internal Status light for triac output 2... -
Page 8: Figure 4 - Input And Output Identification
INT Port: Incoming RS485 INT Port: ProLon Digital Temperature Sensor Network communication - OR - (Modbus) Incoming RS485 Network Communication (Modbus) Net Port: Outgoing RS485 Net Port: ProLon Digital Temperature Sensor - OR - Network communication to Zones (Modbus) Incoming RS485 Network Communication... -
Page 9: Addressing Dipswitch Configuration For Network Communication
The example in Figure 1 shows the switches 1, 2 and 4 in the ON position. Therefore, the corresponding values are 1, 2 and 8, giving an address sum of 11. The Prolon network allows a maximum of 127 addresses, therefore 127 controllers. Figure 5 - Addressing Dipswitches Jumper to Supply Power to the RJ45 Plug The RJ45 jumper lets the user select if voltage that will appear on pin #7 of the RJ45 plug. -
Page 10: Inputs
Inputs Temperature Sensors he C1000 Heatpump controller has three analog inputs that monitor outside air, return air and supply air temperatures (see Figure 2) and will integrate these readings into its control sequence. The sensors used are standard 10k type 3 thermistors that share a single common connection. -
Page 11: Proof Of Fan
Proof of Fan The C1000 has a digital input that can be used to receive the proof of fan signal. Please refer to Figure 9 to see how to correctly connect it. To indicate proof of fan, the contact must be closed. NOTE: This input can instead be used as an occupancy contact input, depending on the software configuration. -
Page 12: Outputs
The C1000 Heatpump controller contains 5 customizable outputs, 4 being Triac type switch outputs and one being 0-10Vdc analog modulating / pulsed / On-or-Off output. Some outputs are configurable and follow a proportional and integral algorithm (PI) to ensure precise adjustment of the device. Output configuration is performed via the Prolon Focus software. -
Page 13: Typical Connection Of The Triac Outputs 1 Through 4
Typical Connection of the Triac Outputs 1 Through 4 On the C1000 Heatpump controller, all triac outputs must be set to SOURCE mode because they all share a single source supply: the equipment’s transformer. All triac outputs have a SOURCE / SINK configuration switch; they must be set to “SWITCH”... -
Page 14: Power Source / Network
Power Source The Prolon controller is powered by the HVAC equipment’s 24 VAC supply by connecting the common or ’’C’’ wire to the "COM" terminal and the live or ‘’R’’ wire to the "24 VAC" terminal (see Figure 13). The common for all inputs and outputs is the same as the power source’s common. -
Page 15: Technical Specifications
Environment: 32-122 ºF (0-50 ºC) Non-Condensing Certifcation: RoHS, FCC part 15: 2012 class B The performance specifications are nominal and conform to acceptable industry standards. Prolon Inc. will not be liable for damages resulting from misapplication or misuse of its products. -
Page 16: Compliance
Caution: Any changes or modifications not approved by Prolon can void the user’s authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. -
Page 17: Overall Dimensions
No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of Prolon. All specifications are nominal and may change as design improvements are introduced. Prolon shall not be liable for damages resulting from misapplication or misuse of its products.
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