Prolon FlexIO C1000 Series Hardware Manual

Prolon FlexIO C1000 Series Hardware Manual

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HARDWARE
GUIDE
FlexIO Controller C1000 Series
Specifications and Operational Guide
www.proloncontrols.com | info@proloncontrols.com
17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9
REV. 6.2.2
PL-HRDW-FLX-C1000-EN

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Summary of Contents for Prolon FlexIO C1000 Series

  • Page 1 HARDWARE GUIDE FlexIO Controller C1000 Series Specifications and Operational Guide www.proloncontrols.com | info@proloncontrols.com 17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9 REV. 6.2.2 PL-HRDW-FLX-C1000-EN...
  • Page 2: Table Of Contents

    Table of Contents General Information ..........................4 PL-C1000 FLX Controller ....................... 4 Description ..................................4 Features ................................... 4 Components ........................... 5 Component Identification ............................5 LEDs ....................................6 Address Configuration for Networking ........................6 Jumper to Supply Power to the RJ45 Plug ......................7 Input and Output Identification ..........................
  • Page 3 Table of Figures Figure 1 - Component Identification ..........................5 Figure 2 - LEDs Identification ............................6 Figure 3 - Addressing Dipswitches ..........................6 Figure 5 - Input and Output Identification ........................7 Figure 4 - RJ45 Jumper ..............................7 Figure 6 - RJ45 Pinout ................................
  • Page 4: General Information

    The C1000 FlexIO is a general purpose HVAC controller whose inputs and outputs can be individually con- figured for use in various applications. Unlike most ProLon controllers, the FlexIO is not aimed at a specific HVAC sequence or piece of equipment, and instead can be used to perform any outlying functions that are not usually covered by existing ProLon devices.
  • Page 5: Components

    Components Components Identification BIAS TERM BIAS TERM Figure 1 - Component Identification Legend: A - Addressing dipswitch B - Jumpers for terminating and bias resistors for the NET port (see K) C - Jumpers for terminating and bias resistors for the INT port (see J) D - SOURCE/SINK dipswitch for Output 4 E - SOURCE/SINK dipswitch for Output 3 F - SOURCE/SINK dipswitch for Output 2...
  • Page 6: Leds

    The example below shows the switches 1, 2 and 4 on the ON position. So the corresponding values are 1, 2 and 8, giving an address sum of 11. (1+2+8=11) The ProLon network allows a maximum of 127 addresses, therefore 127 controllers. Figure 3 - Addressing Dipswitches...
  • Page 7: Jumper To Supply Power To The Rj45 Plug

    The C1000 FlexIO Controller has two separate communication ports offering the same functionality on each. Both act as ports for incoming Modbus communications from other ProLon devices or interfaces, such as a Network Controller or remote computer with ProLon Focus software.
  • Page 8: Inputs

    Inputs The C1000 FlexIO controller’s inputs can be configured to accept a wide range of signal types. It is important to note that if the chosen signal type is 4-20mA, an external 250 Ohm resistor will be required (see p.10). For the C1000 Digital Input, it can only accept contact signals.
  • Page 9: Pressure, Gas Or Humidity (Voltage Signal)

    Pressure, Gas or Humidity (Voltage Signal) The C1000 FlexIO controller inputs can be used to monitor the voltage signal produced by pressure, gas or humidity sensors. Please refer to Figure 4 for correct wiring. Note: When nothing is connected, the input will read the maximum possible reading. It is important to ensure that the sensor shares the same common as the C1000 so that there is no 24 VAC feedback sent back to the controller, which can interfere with the controller’s ability to maintain accurate analog input readings.
  • Page 10: Outputs

    The C1000 FlexIO controller contains 5 customizable outputs; four triac ON/OFF outputs (24VAC) and one analog output (0-10VDC). Output configuration is performed via the ProLon Focus software. An integrated resettable fuse protects each of the outputs of the C1000 against current surges and short circuits.
  • Page 11: Typical Connection Of Digital Outputs

    2) Switch position to obtain a SINK passive output (see Figure 12): Switch for Output 4 Isolated dry contact (On/O ) Figure 12 - Output in SINK mode Typical Connection of Digital Outputs Two types of configurations are possible: 1) Active output (SOURCE). The C1000 is actively powering the load. (see Figure 13) External Load Figure 13 - Connection of active outputs 3 and 4 2) Passive output (SINK).
  • Page 12: Typical Connection Of The Analog Outputs

    Typical Connection of Analog Outputs Two types of configuration are possible: 1) The C1000 powers the load and provides a control signal (see Figure 15) 24 VAC power (From terminal block #2 of the controller) Controlled 0-10v 0-10v Load Figure 15 - Connecting the analog output (controller powered) 2) The C1000 only provides the control signal to the load, which is powered by an external source (see Figure 16) External...
  • Page 13: Power Source / Network

    Power Source / Network Power Source The ProLon C1000 controller is powered by a 24 VAC power source connected using the "COM" terminal and the "24 VAC" terminal (see Figure 17). The common for all inputs and outputs are the same as the power source’s common (exception: when an output is set to passive, the common for this output will not...
  • Page 14: Technical Specifications

    Environment: 32-122 ºF (0-50 ºC) Non-Condensing Certification: RoHS, FCC part 15: 2012 class B The performance specifications are nominal and conform to acceptable industry standards. ProLon Inc. will not be liable for damages resulting from misapplication or misuse of its products.
  • Page 15: Compliance

    (1) this device may not cause harmful interference, and (2) this device must accept any interference re- ceived, including interference that may cause undesired operation. Caution: Any changes or modifications not approved by ProLon can void the user’s authority to operate the equipment.
  • Page 16: Overall Dimensions

    No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of ProLon. All specifications are nominal and may change as design improvements are introduced. ProLon shall not be liable for damages resulting from misapplication or misuse of its products.

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