Do you have a question about the TS-32 and is the answer not in the manual?
Questions and answers
jeff jacques
February 25, 2025
our compressor uses 24KT oil, I couldn't find the recommended change frequency for this type of oil. The manual seems to only reference Sullube 32
1 comments:
Mr. Anderson
February 25, 2025
Sullair compressors using 24KT oil rarely need to have the lubricant changed. However, if a fluid change is required, only Sullair 24KT fluid should be used.
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INDUSTRIAL ROTARY SCREW AIR COMPRESSOR TS---32 200 through 600HP 150 through 450KW OPERATOR’S MANUAL AND PARTS LIST Part Number 02250061---747 eSullair Corporation, 1994 Effective 8/94...
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AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
Section 5 PAGE DESCRIPTION 5.1 INTRODUCTION 5.2 DESCRIPTION OF COMPONENTS 5.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 5.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 5.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION (200, 250 and 300HP/150, 187 AND 225KW) 5.6 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION (400, 500 AND 600HP/300, 375 AND 450KW) 5.7 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION...
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TABLE OF CONTENTS (CONTINUED) Section 8 ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS 8.2 RECOMMENDED SPARE PARTS LIST (200, 250 and 300HP/150, 187 and 225KW) 8.3 RECOMMENDED SPARE PARTS LIST (400, 500 and 600HP/300, 375 and 450KW) 8.4 MOTOR, COMPRESSOR, FRAME AND PARTS --- 200HP THROUGH 300HP/150KW THROUGH 225KW 8.5 MOTOR, COMPRESSOR, FRAME AND PARTS --- 400HP/300KW...
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TABLE OF CONTENTS (CONTINUED) Section 8 ILLUSTRATIONS AND PARTS LIST (Continued) 8.24 ENCLOSURE 200HP THROUGH 300HP/ 150KW THROUGH 225KW 8.25 ENCLOSURE --- 400HP THROUGH 600HP 300KW THROUGH 450KW 8.26 RTD PROBES --- 200HP THROUGH 300HP/ 150KW THROUGH 225KW 8.27 RTD PROBES --- 400HP THROUGH 600HP/ 300KW THROUGH 450KW 8.28 AFTERCOOLER --- 400HP/300KW (WATER---COOLED) 8.29 AFTERCOOLER --- 500HP THROUGH 600HP/...
SAFETY 1.1 GENERAL 1926.302(b)(7) and/or any applicable Federal, Sullair Corporation and its subsidiaries designs State and Local codes, standards and regulations. and manufactures all of its products so they can be B. When the hose is to be used to supply a mani- operated safely.
Section 1 SAFETY C. DO NOT permit fluids, including air line anti--- E. Make sure all personnel are out of and/or clear of icer system antifreeze compound or fluid film to ac- the compressor prior to attempting to start or oper- cumulate on, under, or around acoustical material, ate it.
Section 1 SAFETY F. Wear goggles or a full face shield when adding helicopter must not be supported by the lifting bail antifreeze compound to air line anti---icer systems. but by slings instead. In any event, lift and/or han- dle only in full compliance with OSHA standards 29 G.
Section 1 SAFETY 1.10 ENTRAPMENT A. If the compressor enclosure, if any, is large enough to hold a man and if it is necessary to enter it to perform service adjustments, inform other per- sonnel before doing so, or else secure and tag the access door in the open position to avoid the possi- bility of others closing and possibly latching the door with personnel inside.
The fluid necessary to fill must be adequately sized to prevent excessive this piping may be ordered from the nearest Sullair pressure drop. The total pressure drop in the sup- representative or the representative from whom the ply and return piping and associated fittings and compressor was purchased.
After the electrical wiring has been done, it is nec- applicable state or local electrical code concerning essary to check the direction of the motor rotation. isolation switches, fuse disconnects, etc. Sullair With the control system in MANUAL mode, press provides a wiring diagram for use by the installer.
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OTHERWISE THIS WILL VOID ALL WARRAN- TIES. APPLICATION GUIDE Sullair encourages the user to participate in a fluid Sullube 32 fluid should be changed every 8000 analysis program with the fluid suppliers. This hours or once a year, whichever comes first. The...
Section 4 SUPERVISOR 4.1 INTRODUCTION S The sump pressure transducer (P1) monitors Your compressor is equipped with a Supervisor I the sump/unit discharge pressure. microprocessor controller. This section explains S Injection oil pressure (P3) monitors oil pressure the functions and operation of the Supervisor con- at the point of injection into the compressor down- trol as well as how to program its features for your stream of the oil filter.
Section 4 SUPERVISOR S The amber light on the control panel indicates display of “load” hours or “load” as a percent of “run” hours is available by pressing “HR LOAD” or when power to the compressor is supplied. “HR%” respectively. S The green message display indicates the status of the compressor.
Section 4 SUPERVISOR 4.6 SUPERVISOR I AUXILIARY DIGITAL INPUTS PARAMETERS OPERATION MOTOR/OVERLOAD (J1/7---8) Monitors normally closed compressor motor over- load contact. Will initiate compressor shutdown, flash the motor LED on the graphic map and display the message “MOTOR OVERLOAD” if the contact opens. COOLING SYSTEM MONITOR (J1/9---10) Monitors cooler fan overload (AC), water pressure switch (WC), and/or canopy fan motor overload.
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Section 4 SUPERVISOR 4.8 SUPERVISOR I MICROCONTROLLER PRO- message display through the various program- GRAMMING mable parameters. The cursor pad (Y) is used to Several display and operational functions are user change parameter values. A built---in timed delay programmable from the Supervisor keypad. Re- feature returns the message display to operation peatedly pressing the “PROG”...
Section 4 SUPERVISOR 4.9 CONTROL SYSTEM ADJUSTMENT ues will be entered when the display is returned to Refer to Figure 4 --- 1. Before starting the c ompres - operating mode condition by continuing to press sor, but with power applied, press the PROG pad PROG through the end of the PROGRAMMING on the Supervisor panel three times to enter the menu or allowing the display to automatically re-...
Section 4 SUPERVISOR 4.11 TROUBLE INDICATION SETPOINTS CONDITION/DISPLA Y CAUSE P1 High Discharge Pressure Shutdown Default is 135 psig (9.3 bar), factory settable for HIGH PRESSURE P1 high pressure machines. 50 --- 200 psig (3.5 --- 13.8 bar) Machine will shut down and must be cleared and reset by pressing ON/OFF once before restart is possible.
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Section 4 SUPERVISOR 4.11 TROUBLE INDICATION SETPOINTS (Cont’d.) CONDITION/DISPLA Y CAUSE Oil Filter Maintenance Required Calculated: P4 --- P3. Preset at 20 psig (1.38 bar). OIL FILTER MAIN RQD P4 is located on the high pressure side of the oil filter. P3 is the injection oil pressure on the low pressure side of the oil filter.
The Both air---cooled and water---cooled versions have complete package includes compressor, electric easily accessible items such as the fluid filters and Figure 5 ---1 Sullair Series TS ---32 Rotary Screw Compressor (Air ---cooled Version)
NOTE bination receiver/sump. The discharge check valve prevents air/fluid in the receiver from returning to With a Sullair compressor, there is no mainte- the compression chamber after the compressor nance or inspection of the internal parts of the has been shut down. The receiver has three func- compressor unit permitted in accordance with the terms of the warranty.
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---2 Compressor Piping and Instrument Diagram (200, 250, 300HP/150, 187, 225KW)
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T h e c o m p r e s s o r unit discharges the compressed air/fluid mixture All Sullair compressor models are equipped with through a discharge check valve into the sump. high pressure shutdown protection to shut down The air/fluid mixture enters the sump and is di- the compressor at 135 PSIG (9.3 bar).
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---4 Compressor Piping and Instrument Diagram (400, 500, 600HP/300, 375, 450KW) 500---600HP/375---450KW air cooled models only...
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---5 Compressor Cooling and Lubrication System (400, 500, 600HP/300, 337, 450KW Water ---cooled) mary and secondary), the remaining fluid is re- A minimum pressure valve is provided to assure minimum sump pressure of 50 PSIG (3.5 bar). This moved from the air.
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---6 Compressor Discharge System (200, 250, 300HP/150, 187, 225KW) Figure 5 ---7 Compressor Discharge System (400, 500, 600HP/300, 375, 450KW)
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Section 5 COMPRESSOR SYSTEMS MODULATION --- 100 to 110 PSIG (6.9 TO 7.6 WA R N I N G bar) As air demand drops below the rated capacity of the compressor, the line pressure will rise above DO NOT remove caps, plugs, and/or other com- ponents when compressor is running or pressur- 100 PSIG (6.9 bar).
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---8 Control System (200, 250, 300HP/150, 187, 225KW)
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---8 Control System Diagram (200, 250, 300HP/150, 187, 225KW)
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---9 Control System (400, 500, 600HP/300, 375, 450KW)
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---9 Control System (400, 500, 600HP/300, 375, 450KW)
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Section 5 COMPRESSOR SYSTEMS Figure 5 ---10 Compressor Air Inlet System 150, 187, 225 KW 300, 375, 450 KW...
Section 5 COMPRESSOR SYSTEMS and a spring in the actuator causes the spiral valve 5.8 AIR INLET SYSTEM, FUNCTIONAL DESCRIP- to return to the full load (maximum) position. TION Refer to Figur e 5 --- 1 0 . The c ompr essor inlet system AUTOMATIC OPERATION consists of one or two dry ---type air filters, a vac- For applications with varied periods of time when...
COMPRESSOR OPERATION 6.1 GENERAL call for service or indicate the beginning of a mal- While Sullair has built into this compressor a com- function. Before starting your Sullair compressor, prehensive array of controls and indicators to as- read this section thoroughly and familiarize your-...
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Section 6 COMPRESSOR OPERATION 6.2 PURPOSE OF CONTROLS CONTROL OR INDICATOR PURPOSE FLUID LEVEL SIGHT GLASS Monitors fluid level in the sump. Proper level should fill 1/2 of the sight glass when the compressor is shut down. Check the level when the compressor is shut down.
Section 6 COMPRESSOR OPERATION 6.2 PURPOSE OF CONTROLS CONTROL OR INDICATOR PURPOSE PRESSURE RELIEF VALVE Opens sump pressure to the atmosphere should pressure inside the sump become too high (150 PSIG [10.3 bar]). Operation of this valve indicates that the high pressure switch is either faulty or out of adjust- ment.
Section 6 COMPRESSOR OPERATION 6.4 SUBSEQUENT START---UP PROCEDURE On subsequent start---ups, check that the proper level is visible in the fluid sight glass and simply press the ON/OFF pad. When the compressor is running, observe the control panel for mainte- nance indications.
S ee instr u c tions f or eac h item in S ec tion A fluid sample analysis at every 4000 hours is rec- 7.7, Parts Replacement and Adjustment proce- ommended. Return fluid to Sullair Corporation in dur es. Michigan City for free analysis. To facilitate this, a sample bottle is included with the compressor.
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Section 7 MAINTENANCE down, be sure all pressure has been released, then AIR FILTER MAINTENANCE follow the instructions below. For element replace- Ref er to Figur e 7 --- 2 . A ir f il ter maintenanc e shoul d ment order kit number 250008---956.
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Section 7 MAINTENANCE 5. Loosen and remove the hex nut securing the ELEMENT INSPECTION secondary element. Remove the secondary ele- 1. Place a bright light inside the element to inspect ment. for damage or leak holes. Concentrated light will 6. Inspect the secondary element and replace if shine through the element, revealing any holes.
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Section 7 MAINTENANCE SEPARATOR ELEMENTS REPLACEMENT Figure 7 ---4 Sullicon Control (P/N 011682 ---003) Ref er to Figur e 7 --- 3 . The s epar ator el ements must be changed when “Separator Maintenance Re- quired” message is displayed, or once a year whichever occurs first.
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Section 7 MAINTENANCE UNLOAD pressure (110 psig [7.6 bar]). Note that Figure 7 ---5 Drive Coupling (200 ---300HP/150 ---225KW) pressing the pad for over 2 seconds will initiate fast scrolling of the value being set. Once the correct value is selected, press the PROG pad to proceed to the display “PRES DIF P2A.
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Section 7 MAINTENANCE apart. Insert the flexible element between the two Figure 7 ---7 Parallel / Angular Offset Alignment hubs. The element should be compressed prior to insertion. The element can be compressed by tightening a suitably sized radiator hose clamp around the outer edge of the element as shown in Figure 7 --- 6.
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Section 7 MAINTENANCE Figure 7 ---8 Drive Coupling (P/N 02250043 ---132 for 400HP/300KW, P/N 250039 ---660 for 500 ---600HP/375 ---450KW) * Repair Kit P/N 02250044---346 1. Disassemble the coupling. Note arrangement of 2. Inspect both shafts and hub bores, making sure bolts, washers, and nuts as they must be re- they are free of burrs.
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Section 7 MAINTENANCE STEP 3 --- INSTALLATION OF CENTER ASSEM- Figure 7 ---10 Compressor Hub Cutaway B L Y --- Chec k the dr iv e bol ts ( s ee Figur e 7 --- 8 ) of center assembly for proper torque per Table 2, be- fore installation.
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Section 7 MAINTENANCE about a quarter of a turn only. Thus tilting and Figure 7 ---11 Parallel Offset Alignment jamming of collars will be avoided. DO NOT re- move locking screws. 2. Remove shaft or pull hub from the shaft. Any rust formed on shaft in front of hub must first be re- moved.
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Check for parts damaged by heat or an electrical short circuit, usually apparent by discoloration or a burnt odor. Should your problem persist after making the rec- ommended check, consult your nearest Sullair representative or the Sullair Corporation. * Repair Kit P/N 001692...
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Loss of Control Voltage Check incoming power. Check control fuses and wiring. Low Incoming Voltage Consult power company. The Sullair Supervisor will provide indication of most maintenance problems if control power has not been lost. Shutdowns will occur upon a faulty condition or a bad sender condition.
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Section 7 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN WITH AIR DEMAND PRESENT (cont’d.) HIGH TEMP T1 or T3 Message Open or shorted T1 or T2 sender; check for Displayed (cont’d.) a short or open circuit to probe and correct wiring.
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Section 7 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY PRESSURE RELIEF VALVE OPENS REPEATEDLY Defective Pressure Relief Valve Replace pressure relief valve. Check Separator Differential ∆P1. (plugged) LIQUID WATER IN COMPRESSED Water vapor condensation from cooling Remove the water vapor from compressed air prior AIR LINES and compression occurs naturally.
ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers listed below.
Section 8 ILLUSTRATIONS AND PARTS LIST 8.2 RECOMMENDED SPARE PARTS LIST -- 200, 250 and 300HP/150, 187 and 225KW (Continued) DESCRIPTION KIT NUMBER QUANTITY heater replacement for separator combination trap w/heater 250004---596 245572 repair kit for 4” separator combination trap w/ heater 250004---597 250033---036 heater replacement for separator combination trap w/heater...
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Section 8 ILLUSTRATIONS AND PARTS LIST NOTES...
(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 MOTOR, COMPRESSOR, FRAME AND PARTS -- 400HP/300KW...
(II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 MOTOR, COMPRESSOR, FRAME AND PARTS -- 500 -- 600HP/375 -- 450KW...
(II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 AIR INLET SYSTEM -- 200 -- 300HP/150 -- 225KW...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 AIR INLET SYSTEM -- 200 -- 300HP/150 -- 225KW part number description number quantity filter, air 18” diameter (I) 250006---718 connector, tube---m 1/4” x 1/4” 813604---250 capscrew, hex gr5 3/8”x 1 1/4” 828606---125 support, 18”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 AIR INLET SYSTEM -- 400 -- 600HP/300 -- 450KW...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 AIR INLET SYSTEM -- 400 -- 600HP/300 -- 450KW part number description number quantity gasket, 1/16” x 10 1/2” id x 13 1/4” od 041079 valve, butterfly --- 400HP/300KW 250040---249 S valve, butterfly --- 500HP/375KW 250040---250 S valve, butterfly --- 600HP/450KW 250040---251...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 FLUID COOLING SYSTEM -- 200 -- 300HP/150 -- 225KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 FLUID COOLING SYSTEM -- 200 -- 300HP/150 -- 225KW (WATER-- COOLED) part number description number quantity nipple, pipe 2” x 5” 822132---050 elbow, pipe 90_ x 2” 801515---080 nipple, pipe 2” x 28” 822132---280 connector, tube---m 2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 FLUID COOLING SYSTEM -- 200 -- 300HP/150 -- 225KW (WATER-- COOLED)
Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 FLUID COOLING SYSTEM -- 200 -- 300HP/150 -- 225KW (WATER-- COOLED) (continued) part number description number quantity elbow, tube 1 1/2” x 1 1/2” 810524---150 tube, 1 1/2” 02250058---451 capscrew, hex gr5 1/2” x 1 1/2” 828608---150 washer, plain 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 FLUID COOLING SYSTEM -- 400HP/300KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 FLUID COOLING SYSTEM -- 400HP/300KW (WATER-- COOLED) part number description number quantity cooler, fluid 250007---802 bushing, reducing hex 3” x 2 1/2” 802112---080 nipple, pipe 2” x close 822132---040 nipple, pipe 2” x 4” 822232---000 manifold 02250055---260...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 FLUID COOLING SYSTEM -- 400HP/300KW (WATER-- COOLED)
Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 FLUID COOLING SYSTEM -- 400HP/300KW (WATER-- COOLED) (continued) part number description number quantity valve, thermal 2” (III) 041299 bushing, reducing hex 2” x 1” 802108---040 tee, reducing 2 1/2” x 2” x 2” 802210---088 nipple, pipe 2 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 FLUID COOLING SYSTEM -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 FLUID COOLING SYSTEM -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED) part number description number quantity cooler, fluid 250007---801 connector, tube---m 2” x 2” 810232---200 elbow, pipe 90_ 2” 801515---080 nipple pipe 2” x 6” 822132---060 manifold 02250055---260...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 FLUID COOLING SYSTEM -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 FLUID COOLING SYSTEM -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED) (continued) part number description number quantity nipple, pipe 2 1/2” x 9” 822140---090 union, pipe 2 1/2” 802515---100 nipple, pipe 2” x 3” 822232---030 nipple, pipe 2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 REMOTE COOLER FLUID COOLING SYSTEM -- 200 -- 250HP/150 -- 187KW (AIR-- COOLED)
Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 REMOTE COOLER FLUID COOLING SYSTEM -- 200 -- 250HP/150 -- 187KW (AIR-- COOLED) part number description number quantity screw, hex serrated washer 1/16” x 1 1/4” 829705---125 washer, pl---b regular unfinished 1/2” 837205---071 nut, hex flanged plated 1/16”---18 825305---283 guard, fan 42”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 REMOTE COOLER FLUID COOLING SYSTEM -- 200 -- 250HP/150 -- 187KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 REMOTE COOLER FLUID COOLING SYSTEM -- 200 -- 250HP/150 -- 187KW (AIR-- COOLED) (continued) part number description number quantity nut, hex unfinished 1/2”---13 824208---448 washer, springlock regular 1/2” 837508---125 sign, danger electrocution 049850 sign, warning compressor fluid fill cap 049685 plug, pipe 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 REMOTE COOLER FLUID COOLING SYSTEM -- 300 -- 350HP/225 -- 261KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 REMOTE COOLER FLUID COOLING SYSTEM -- 300 -- 350HP/225 -- 261KW (AIR-- COOLED) part number description number quantity core, aftercooler 049984 core, a/c fluid cooler 250004---201 shroud, fan 250000---467 sign, warning---sever (fan) 049855 panel, left hand 250000---468 bracket, ac...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 REMOTE COOLER FLUID COOLING SYSTEM -- 300 -- 350HP/225 -- 261KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 REMOTE COOLER FLUID COOLING SYSTEM -- 300 -- 350HP/225 -- 261KW (AIR-- COOLED) (continued) part number description number quantity separator, 4” combination trap/heater (I) 250004---597 nut, hex unfinished 5/8”---11 824210---559 washer, springlock regular 5/8” 837510---156 gasket, 4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 REMOTE COOLER FLUID COOLING SYSTEM -- 400 -- 450HP/300 -- 337KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 REMOTE COOLER FLUID COOLING SYSTEM -- 400 -- 450HP/300 -- 337KW (AIR-- COOLED) part number description number quantity panel, left hand 250000---468 bracket 250000---475 plug, pipe 3” 150# 802815---120 panel, top and bottom 250000---474 nut, hex unfinished 3/8”---16 824206---337...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 REMOTE COOLER FLUID COOLING SYSTEM -- 400 -- 450HP/300 -- 337KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 REMOTE COOLER FLUID COOLING SYSTEM -- 400 -- 450HP/300 -- 337KW (AIR-- COOLED) (continued) part number description number quantity gasket, 4” 125# flange full face 242437---010 flange, threaded 4” 125# 818312---064 capscrew, hex gr5 5/8”---11 x 3” 828610---300 nipple, pipe 4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 REMOTE COOLER FLUID COOLING PIPING -- 200 -- 300HP/150 -- 225KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 REMOTE COOLER FLUID COOLING PIPING -- 200 -- 300HP/150 -- 225KW (AIR-- COOLED) part number description number quantity nipple, 2” X 24” 822132---240 elbow, tube 1/2”t x 1/2”mnpt 810508---050 tube, 1/2” steel 841115---008 12 ft.
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 REMOTE COOLER FLUID COOLING PIPING -- 400 -- 600HP/300 -- 450KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 REMOTE COOLER FLUID COOLING PIPING -- 400 -- 600HP/300 -- 450KW (AIR-- COOLED) part number description number quantity manifold 02250055---260 adaptor, port 2” 250007---220 filter, fluid (I) 250007---219 adaptor, port 11/2” 250007---221 connector, tube---m 1 1/2” x 1 1/2” 810224---150 tube, 11/2”...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 200 -- 300HP/150 -- 225KW (AIR-- COOLED) (continued) part number description number quantity nipple, pipe 1 1/4”x close 822220---000 union, pipe 1 1/4” 802515---050 tank, sump fluid separator 30” 250002---038 connector, 1/4”x 1/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 200 -- 300HP/150 -- 225KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 200 -- 300HP/150 -- 225KW (AIR-- COOLED) (continued) part number description number quantity washer, regular 1/2” 837208---112 washer, springlock 1/2” 837508---125 nut, hex 1/2” 824208---385 brace, aftercooler 250009---509 capscrew, hex 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED) part number description number quantity union, tube hex 1/4” 811304---025 tubing, steel 1/4” 841115---004 12 ft. connector, 1/4”x 1/4” 020169 connector, tube---m 1/4” x 1/4” 810204---025 tee, pipe 1/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED) (continued) part number description number quantity nut, hex 7/8”---9 824214---776 capscrew, hex gr5 7/8”---9 x 2 1/2” 828614---250 screw, hex socket set 1/2”---18 x 1/2” 832205---050 lever, valve 250010---326...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED) (continued) part number description number quantity capscrew, hex gr8 3/4”---10 x 3” 828212---300 nipple, pipe 1 1/2” x close 822224---000 union, pipe 1 1/2” 802515---060 tee, reducing 1”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 400HP/300KW (AIR-- COOLED) (continued) part number description number quantity adapter, filler 020044 glass, fluid level 1 1/2” 040279 tee, pipe 1 1/2” 802415---060 nipple, pipe 1 1/2” x 10” 822124---100 valve, blowdown 2---way (I) 409783...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED) part number description number quantity tubing, steel 1/4” 841115---004 28 ft. union, tube hex 1/4” 811304---025 connector, 1/4” x 1/4” 020169 nipple, pipe 1/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED)(continued) part number description number quantity nut, hex 5/8”---11 824210---559 washer, springlock 5/8” 837510---156 tank, fluid separator 24” x 70” vertical 250005---582 capscrew, ferry head 1/2”---18 x 1 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED) (continued) part number description number quantity bushing, reducing 1/2” x 1/4” 802102---010 tee, tube 1/4” x 1/4” x 1/4” 810804---025 elbow, tube 1/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM -- 500 -- 600HP/375 -- 450KW (AIR-- COOLED) (continued) part number description number quantity elbow, pipe 45_ 2” 801415---080 nipple, pipe 2” x close 822232---000 gasket, 6” 242437---012 valve, globe 3/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 SULLICON CONTROL -- 200 -- 600HP/150 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 SULLICON CONTROL -- 200 -- 600HP/150 -- 450KW part number description number quantity capscrew, ferry head 3/8”---16 x 2” 828406---200 nut, hex 3/8”---16 824206---337 washer, springlock regular 3/8” 837506---094 bracket, cont. stop 020864 capscrew, ferry head 3/8”---16 x 1”...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 COMPRESSOR ACTUATOR -- 200 -- 600HP/150 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 COMPRESSOR ACTUATOR -- 200 -- 600HP/150 -- 450KW part number description number quantity shaft, valve --- direct 250030---981 S shaft, valve --- geared 250030---982 valve, weight counterbalance 250016---193 capscrew, socket 3/8”---16 x 1” 828906---100 ring, retaining 499068---005...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 ELECTRO-- PNEUMATIC CONTROL SYSTEM -- 200 -- 600HP/150 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 ELECTRO-- PNEUMATIC CONTROL SYSTEM -- 200 -- 600HP/150 -- 450KW part number description number quantity frame, control box support 250042---499 box, control 250038---777 block, terminal and track 041093 panduit 047322 snaptrack 250024---522 control, temperature dual 250039---911 pin, socket for 120V plug---in relay 045497...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 ELECTRO-- PNEUMATIC CONTROL SYSTEM -- 200 -- 600HP/150 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 ELECTRO-- PNEUMATIC CONTROL SYSTEM -- 200 -- 600HP/150 -- 450KW (continued) part number description number quantity valve, solenoid 1/4” 3---way 115V (II) 409067 valve, differential pressure regulator (spiral valve) (III) 408275 valve, differential pressure regulator 1/4”(IV) 406929 bracket, fluid stop valve support 231584...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 ENCLOSURE -- 200 -- 300HP/150 -- 225KW...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 ENCLOSURE -- 200 -- 300HP/150 -- 225KW part number description number quantity panel, roof 30” x 87” 250007---112 panel, fiberglass 29.50” x 41.00” x 2M 047823---157 panel, fiberglass 8.50” x 52.00” x 2M 047823---162 panel, roof 30”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 ENCLOSURE -- 200 -- 300HP/150 -- 225KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 ENCLOSURE -- 200 -- 300HP/150 -- 225KW (continued) part number description number quantity nut, hex flanged plated 1/2”---18 825305---283 panel, access 33” x 39.50” 250042---830 panel, fiberglass 38.25” x 41.00” x 2M 047823---163 panel, fiberglass 8.50”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 ENCLOSURE -- 400 -- 600HP/300 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 ENCLOSURE -- 400 -- 600HP/300 -- 450KW part number description number quantity panel, roof 33” x 96” 250009---421 panel, fiberglass 32.50” x 45.50” x 2M 047823---164 panel, fiberglass 11.50” x 52.00” x 2M 047823---167 panel, roof 250009---422...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 ENCLOSURE -- 400 -- 600HP/300 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 ENCLOSURE -- 400 -- 600HP/300 -- 450KW (continued) part number description number quantity nut, hex flanged plated 1/2”---18 825305---283 panel, access 33” x 39.50” 250042---830 panel, fiberglass 5.50” x 74.00” x 2M 047823---169 panel, fiberglass 8.50”...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.26 RTD PROBES -- 200 -- 300HP/150 -- 225KW part number description number quantity bushing, reducer 3/4” x 1/8”npt 802103---005 fitting, compression 250028---633 probe, RTD 250039---909 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.27 RTD PROBES -- 400 -- 600HP/300 -- 450KW...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.27 RTD PROBES -- 400 -- 600HP/300 -- 450KW part number description number quantity bushing, reducer 3/4” x 1/8”npt 802103---005 fitting, compression 250028---633 probe, RTD 250039---909 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 AFTERCOOLER -- 400HP/300KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 AFTERCOOLER -- 400HP/300KW(WATER-- COOLED) part number description number quantity support, cooler 250009---924 capscrew, hex gr5 1/2”---13 x 2” 828608---200 washer, springlock 1/2” 837508---125 nut, hex 1/2”---13 824208---448 washer, pl---b regular unfinished 1/2” 837208---112 capscrew, hex gr5 1/2”---13 x 1 1/2”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 AFTERCOOLER -- 400HP/300KW(WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 AFTERCOOLER -- 400HP/300KW(WATER-- COOLED) (continued) part number description number quantity capscrew, hex gr5 1/2”---18 x 1 1/2” 838605---150 reinforcement, 13” 227154 nut, hex 1/2”---18 824205---273 washer, springlock 1/2” 837505---078 coupling, flexible 4” (I) 041085 nipple, pipe 3/4”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 AFTERCOOLER -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 AFTERCOOLER -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED) part number description number quantity aftercooler 250007---805 gasket, 5” 242437---011 stud, 1/2” x 4 1/4” 842708---042 union, pipe 2 1/2” 802515---100 u---bolt, 1/2” x 8” pipe 829008---800 flange, slip---on flat face 5”...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 AFTERCOOLER -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 AFTERCOOLER -- 500 -- 600HP/375 -- 450KW (WATER-- COOLED) (continued) part number description number quantity elbow, pipe 90_ 4” 801515---160 nipple, pipe 4” x 9” 822164---090 nipple, pipe 2 1/2” x 14 1/2” 822140---145 nipple, pipe 2 1/2”...
Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP part number description number quantity sign, warning sever --- fan 049855 sign, warning sever---fan port 049965 sign, danger electrocution 049850 decal, rotation 250021---286 decal, rotation 250021---564 decal, 460 volt 040631 Sdecal, 380 volt (I) 241926 Sdecal, 415 volt (I) 241927...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP (continued) part number description number quantity sign, warning ground fault 049852 decal, warning actuator 250029---836 decal, danger high voltage 042218 decal, water inlet---outlet 049873 decal, water in 250019---107 decal, water out 250019---108 decal, water drain 250022---810...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP (continued) part number description number quantity decal, ISO 9001 Consult Factory decal, compressor fluid 24KT (not shown) 02250061---022 sign, warning “food grade” lube 250003---144 sign, warning “compressor fluid fill cap” 049685 decal, warning auto start 250017---903 (continued on Page 153)
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP...
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ILLUSTRATIONS AND PARTS LIST 8.30 DECAL GROUP part number description number quantity decal, logo SRF 1/4”000 250021---483 decal, autostart 041065 decal, Sullair logo 02250059---048 decal, fluid sample 250022---675 decal, grounding lug 045433 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.31 WIRING DIAGRAM -- STANDARD FULL-- VOLTAGE...
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Section 8 ILLUSTRATIONS AND PARTS LIST 8.32 WIRING DIAGRAM -- WYE-- DELTA...
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Telephone: 21---2192066 FAX: 21---2196568 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1---800---SULLAIR (U.S.A. Only) or 1---219---879---5451 FAX: (219) 874---1273 FAX: (219) 874---1835 (Parts) FAX: (219) 874---1805 (Service) Printed in U.S.A. Specifications Subject To...
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Questions and answers
our compressor uses 24KT oil, I couldn't find the recommended change frequency for this type of oil. The manual seems to only reference Sullube 32
Sullair compressors using 24KT oil rarely need to have the lubricant changed. However, if a fluid change is required, only Sullair 24KT fluid should be used.
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