Sullair TS-20 Series Operator's Manual And Parts List
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Sullair TS-20 Series Operator's Manual And Parts List

Sullair TS-20 Series Operator's Manual And Parts List

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INDUSTRIAL
AIR COMPRESSOR
TS ---20 SERIES
100 ---250HP/75---187KW
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250059---860
eSullair Corporation
Manual Brought to You By: IndustrialAirPower.com

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Summary of Contents for Sullair TS-20 Series

  • Page 1 INDUSTRIAL AIR COMPRESSOR TS ---20 SERIES 100 ---250HP/75---187KW MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250059---860 eSullair Corporation Manual Brought to You By: IndustrialAirPower.com...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated...

  • Page 3: 1.1 General

    1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS (CONTINUED) Section 6 PAGE MAINTENANCE 6.1 GENERAL 6.2 DAILY OPERATION 6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 6.4 MAINTENANCE AFTER 1000 HOURS 6.5 FILTER MAINTENANCE 6.6 SEPARATOR MAINTENANCE 6.7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES 6.8 TROUBLESHOOTING Section 7 RECOMMENDED SPARE PARTS LIST...

  • Page 5: Spare Parts List

    TABLE OF CONTENTS (CONTINUED) Section 7 PAGE RECOMMENDED SPARE PARTS LIST 7.26 UNIT TUBING AND SPIRAL VALVE--- ALL MODELS 7.27 DECAL GROUP 7.28 WIRING DIAGRAM ---SINGLE CONTROL 7.29 WIRING DIAGRAM ---DUAL CONTROL 7.30 WIRING DIAGRAM ---WYE DELTA---SINGLE CONTROL 7.31 WIRING DIAGRAM ---WYE DELTA---DUAL CONTROL...
  • Page 6 NOTES...
  • Page 7 Section 1 SAFETY 1.1 GENERAL dard 29 CFR 1926.302(b)(7) and/or any applicable Sullair Corporation and its subsidiaries design and Federal, State and Local codes, standards and manufacture all of their products so they can be op- regulations. erated safely. However, the responsibility for safe B.
  • Page 8 Section 1 SAFETY C. DO NOT permit fluids, including air line anti--- E. Make sure all personnel are out of and/or clear of icer system antifreeze compound or fluid film to ac- the compressor prior to attempting to start or oper- cumulate on, under or around acoustical material, ate it.
  • Page 9 Section 1 SAFETY G. If air line anti---icer system antifreeze compound only in full compliance with OSHA standards 29 enters the eyes or if fumes irritate the eyes, they CFR 1910 subpart N and/or any applicable Feder- should be washed with large quantities of clean al, State, and Local codes, standards and regula- water for 15 minutes.
  • Page 10 Section 1 SAFETY 1.10 ENTRAPMENT A. If the compressor enclosure, if any, is large enough to hold a man and if it is necessary to enter it to perform service adjustments, inform other per- sonnel before doing so, or else secure and tag the access door in the open position to avoid the possi- bility of others closing and possibly latching the door with personnel inside.
  • Page 11 Refer to Figure 2---1. The components and assem- Both air---cooled and water---cooled versions have blies of the air compressors are clearly shown. The easily accessible components such as the fluid fil- Figure 2 ---1 Sullair TS ---20 Rotary Screw Air Compressor...
  • Page 12 NOTE down. In addition, water---cooled models have a wa- ter pressure switch to prevent operation with inade- With a Sullair compressor, there is no mainte- quate water pressure. nance or inspection of the internal parts of the compressor unit permitted in accordance with the 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNC-...
  • Page 13 Section 2 DESCRIPTION Figure 2 ---2 Compressor Cooling and Lubrication and Discharge System (Air ---cooled)
  • Page 14 Section 2 DESCRIPTION Figure 2 ---3 Compressor Cooling and Lubrication and Discharge System (Water ---cooled)
  • Page 15 100 psig (6.9 bar). As a result, the differential pressure All Sullair compressor models are equipped with a regulator for the spiral valve gradually opens apply- high pressure shutdown switch to shut down the ing air pressure to the spiral valve actuator.
  • Page 16 Section 2 DESCRIPTION Figure 2 ---4A Control System TS ---20 (with Spiral Valve) SOLENOID VALVE (0--50 PSI/ 0--3.5 BAR) SOLENOID VALVE SOLENOID VALVE (50--100 PSI/ 3.5--6.9 BAR) SOLENOID VALVE...
  • Page 17 Section 2 DESCRIPTION Figure 2 ---4B Control System TS ---20 (with Spiral Valve) SOLENOID VALVE (100--110 PSI/ 6.9-- 7.6 BAR) SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE...
  • Page 18 Section 2 DESCRIPTION load position. As the line pressure fluctuates be- Figure 2 ---5 Compressor Air Inlet System tween 100 and 110 psi (6.9 to 7.6 bar), the spiral valve will modulate. When the line pressure falls to 100 psi (6.9 bar), due to an increase in the air demand, the air pressure switch closes.
  • Page 19 Section 2 DESCRIPTION S The stop pushbutton turns the compressor off. Figure 2 ---6 Instrument Panel Group S The hourmeter records cumulative hours of op- eration of the compressor. It is useful for planning and logging service operations. S The separator maintenance gauge monitors the condition of the separator elements.
  • Page 20 Section 2 DESCRIPTION Figure 2 ---7 Piping and Instrument Diagram SOLENOID VALVE #1 (N.O.) SOLENOID VALVE #2 (SPIRAL VALVE)
  • Page 21 Section 3 SPECIFICATIONS 3.1 SULLAIR TS---20 SPECIFICATIONS 50 Hz Model DIMENSIONS HEIGHT (I) WEIGHT (II) TS- -20 /MIN LENGTH WIDTH (MM) (MM) (MM) (KG) ___________________________________________________________________________________________ 100L 3048 1829 1727 3674 100H 14.1 3048 1829 1727 3674 100HH 12.1 3048 1829...
  • Page 22 It may affect the bond at cemented joints. Cer- tain other plastic materials may also be affected. APPLICATION GUIDE Sullair encourages the user to participate in a fluid (I) Plastic Pipe Institute, Recommendation B, analysis program with the fluid suppliers. This could...
  • Page 23 Consult etc. Customer wiring is very minimal. Sullair pro- a Sullair office for assistance in utilizing this heat. vides a wiring diagram for use by the installer. DO NOT install a water---cooled or an air--- cooled/...
  • Page 24 Section 4 INSTALLATION Figure 4 ---1 Service Air Piping (Typical Installation) GATE VALVES sure that they will de---energize the starter coil DANGER when activated. 5. Re---connect the three (3) motor leads and jog the motor for a direction of rotation check, as ex- Lethal shock hazard inside.
  • Page 25 OPERATION 5.1 GENERAL for service or indicate the beginning of a malfunc- While Sullair has built into this compressor a com- tion. Before starting your Sullair compressor, read prehensive array of controls and indicators to as- this section thoroughly and familiarize yourself with...
  • Page 26 Section 5 OPERATION 5.2 PURPOSE OF CONTROLS (continued) CONTROL OR INDICATOR PURPOSE MINIMUM PRESSURE/CHECK VALVE Maintains minimum of 50 psig (3.5 bar) in the compressor sump when the compressor is loaded. Valve piston re- stricts receiver air discharge from receiver/sump when pressure falls to 40 psig (2.8 bar).
  • Page 27 Section 5 OPERATION 5.4 SUBSEQUENT START---UP PROCEDURE 7. Observe the operating temperature. If the operat- On subsequent start---ups, check that the proper ing temperature exceeds 205_F (96_C), the cool- level is visible in the fluid sight glass and press the ing system or installation environment should be START button.
  • Page 28 NOTES...
  • Page 29 Section 6 MAINTENANCE 6.1 GENERAL 6.5 FILTER MAINTENANCE As you proceed in reading this section, it will be easy Replace the fluid filter under any of the following to see that the Maintenance Program for the air conditions: compressor is quite minimal yet important. The use 1.
  • Page 30 To minimize the possibility of filter element rup- ture, it is important that ONLY replacement ele- ments identified with the Sullair name, logo and appropriate part numbers be used, and that sub- stitute elements NOT be used, due to the fact that such filters may have inadequate or questionable working pressure ratings.
  • Page 31 Section 6 MAINTENANCE Figure 6 ---3 Air Filter (P/N 408399) 4. Clean the interior of the housing by using a damp cloth. DO NOT blow dirt with compressed air as (100,125 & 150HP/75, 93 & 112KW) this may introduce dust downstream. 5.
  • Page 32 Section 6 MAINTENANCE Figure 6 ---4 Air Filter (P/N 048456) 200 & 250HP/150 & 187KW * Replacement Element Kit P/N 048462 (primary) ** Replacement Element Kit P/N 048463 (secondary) Re---insert the separator element with the gas- With the shut---off valve closed or slightly cracked open, start the compressor.
  • Page 33 Section 6 MAINTENANCE position). The spiral valve rack should start to move Figure 6 ---5 Separator Elements at this time. Above 108 psi (7.4 bar), the regulator should allow pressure to flow into the control chamber of the Sul- licon. The Sullicon lever should start to move at this time.
  • Page 34 Check for parts damaged by heat or an electrical short circuit, usually apparent by discoloration or a burnt odor. Should your problem persist after making the rec- ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory.
  • Page 35 Section 6 MAINTENANCE TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT START Main Disconnect Switch Open Close switch. Line Fuse Blown Replace fuse. Control Transformer Fuse Blown Replace fuse. Motor Starter Overloads Tripped Re---set. Should trouble persist, check whether motor starter contacts are functioning properly.
  • Page 36 Section 6 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD Pressure Regulators Out of Adjust regulators for spiral valve and inlet UP FULL DISCHARGE PRESSURE Adjustment butterfly valve according to control adjustment (CONTINUED) instructions in the Maintenance Section. Defective Pressure Regulator Check diaphragm and replace if necessary (kit available).

  • Page 37: 7.1 Procedure For Ordering Parts

    7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, fax or phone numbers below.

  • Page 38: Motor, Compressor And Frame

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, COMPRESSOR AND FRAME --- 100, 125, 150 & 200HP/75, 93, 112 & 150KW...
  • Page 39 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, COMPRESSOR AND FRAME --- 100, 125, 150 & 200HP/75, 93, 112 & 150KW part number description number quantity frame, assy 250027---308 shim set, motor mtg. 020293 motor, 100HP/75KW Smotor, 125HP/93KW Smotor, 150HP/112KW Smotor, 200HP/150KW grip, cord #1/0 (100HP/75KW) 250014---560...
  • Page 40 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, COMPRESSOR AND FRAME --- 100, 125, 150 & 200HP/75, 93, 112 & 150KW...
  • Page 41 (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For infor- mation regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 42 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 MOTOR, COMPRESSOR AND FRAME --- 250HP/187KW...
  • Page 43 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For infor- mation regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 44: Air Inlet System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW...

  • Page 45: Air Inlet System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW part number description number quantity filter, air assembly (I) (II) 408399 gasket 040696 gasket 040422 lever, inlet valve 020687 (I) For maintenance on air filter no. 408399, order replacement element no. 405158. (II) For conversion to heavy duty air filter option, order no.
  • Page 46 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET SYSTEM --- 200 & 250HP/150 & 187KW...
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET SYSTEM --- 200 & 250HP/150 & 187KW part number description number quantity filter, air (I) 048456 cap, air inlet 046307 angle, air filter support 250023---752 angle, air filter support 250023---751 adapter, air inlet 013127 gasket 040422...
  • Page 48 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (AIR---COOLED)
  • Page 49 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (AIR---COOLED) part number description number quantity cooler, after/fluid 250038---020 clamp, exhaust 043203 support, moisture separator 250023---077 valve, thermal (I) 014512 filter, fluid (II) 250025---522 valve, fluid stop (III) 016742 (I) For maintenance on thermal valve no.
  • Page 50 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (AIR---COOLED)
  • Page 51 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (AIR---COOLED) part number description number quantity cooler, combination fluid and after 250022---529 040648 support, moisture separator 250023---077 separator, water (125 &150HP/93 &112KW) 410144 040327 (II)
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (AIR---COOLED)
  • Page 53 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (AIR---COOLED) (Continued) part number description number quantity valve, thermal (III) 014512 filter, fluid (IV) 250025---522 valve, fluid stop (V) 016742 tube 250033---662 (III) For maintenance on thermal valve no.
  • Page 54 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 200HP/150KW (AIR---COOLED)
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 200HP/150KW (AIR---COOLED) part number description number quantity 040327 cooler, fluid and after 250022---529 separator, moisture 250007---787 support, moisture separator 250023---077 thermal, valve (II) 014512 (Continued on Page 51) (I) For maintenance on flexible coupling no.
  • Page 56 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 200HP/150KW (AIR---COOLED)

  • Page 57: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 200HP/150KW (AIR---COOLED) (Continued) part number description number quantity filter, fluid (III) 250007---219 valve, fluid stop (IV) 016742 (III) For maintenance on fluid filter no. 250007---219, order repair kit no. 250008---956. (IV) For maintenance on fluid stop valve no.
  • Page 58 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM ---250HP/187KW (AIR---COOLED)
  • Page 59 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM ---250HP/187KW (AIR---COOLED) part number description number quantity joint, expansion 02250058---939 separator, combination trap (I) 250007---787 support, separator 250023---077 valve, thermal (II) 014512 filter, fluid (III) 250007---219 cooler, fluid 02250053---217 (Continued on Page 55) (I) For maintenance on water separator no.
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM ---250HP/187KW (AIR---COOLED)
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS LIST part number description number quantity valve, fluid stop (IV) 016742 tube, cooler to thermal valve 02250056---440 (IV) For maintenance on fluid stop valve no. 016742, order repair kit no. 001684. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (WATER---COOLED)
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (WATER---COOLED) part number description number quantity tube, aftercooler/separator 250035---642 clamp, exhaust 043203 410143 support, moisture separator 250023---077 cooler, fluid 040751 valve, thermal (II) 014512 (Continued on Page 59) (I) For maintenance on water separator no.
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (WATER---COOLED)
  • Page 65 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (WATER---COOLED) (Continued) part number description number quantity filter, fluid (III) 250025---522 valve, fluid stop (IV) 016742 (III) For maintenance on fluid filter no. 250025---522, order repair kit 250025---526. (IV) For maintenance on fluid stop valve no.

  • Page 66: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (WATER---COOLED)

  • Page 67: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (WATER---COOLED) part number description number quantity 040648 support, moisture separator 250023---077 (II) 410144 (III) 016742 filter, fluid (IV) 250022---522 (Continued on Page 63) (I) For maintenance on flexible coupling no.

  • Page 68: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (WATER---COOLED)

  • Page 69: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 125 & 150HP/93 & 112KW (WATER---COOLED) (Continued) part number description number quantity valve, thermal (V) 014512 (VI) 040327 (V) For maintenance on thermal valve no. 014512, order repair kit no. 001168. (VI) For maintenance on flexible coupling no.

  • Page 70: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR COOLING AND LUBRICATION SYSTEM---200HP/150K W (WATER---COOLED)
  • Page 71 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR COOLING AND LUBRICATION SYSTEM---200HP/150K W (WATER---COOLED) part number description number quantity aftercooler 042541 040327 support, moisture separator 250023---077 separator, moisture 250007---787 exchanger, heat 043031 valve, thermal (II) 014512 tube 250033---967 reducer, bell conector 801012---010 tube 250033---663...
  • Page 72 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR COOLING AND LUBRICATION SYSTEM---200HP/150K W (WATER---COOLED)
  • Page 73 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR COOLING AND LUBRICATION SYSTEM---200HP/150K W (WATER---COOLED) (Continued) part number description number quantity filter, fluid (III) 250007---219 valve, fluid stop (IV) 016742 tube, steel 841015---004 20 ft. (III) For maintenance on fluid filter no. 250007---219, order repair kit no. 250008---956. (IV) For maintenance on fluid stop valve no.

  • Page 74: Cooler Assembly

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 COOLER ASSEMBLY --- ALL MODELS...
  • Page 75 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 COOLER ASSEMBLY --- ALL MODELS part number description number quantity support, cooler (100---200HP/75---150KW) 250027---038 support, cooler (250HP/187KW) 02250056---273 cooler, combo fluid and aftercooler (100HP/75KW) 250038---020 Scooler, combo fluid and aftercooler (125, 150 & 200/ 93,112 &150KW) 250022---529 Scooler, combo fluid and aftercooler (250HP/187KW)

  • Page 76: Compressor Discharge System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW...

  • Page 77: Compressor Discharge System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW part number description number quantity probe, thermistor 046867 locknut, conduit 847200---050 elbow, entrance 847715---050 connector, start lq---tite 846400---050 glass, sight 046559 orifice, .062 027443 241771 (air---cooled)
  • Page 78 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW...
  • Page 79 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW (Continued) part number description number quantity (100HP/75KW) 802103---020 (125 & 150HP/93&112KW) 802104--- 020 (125 &150HP/93 &112KW) 802212---032 adapter, filler 020044 250030---276 (IV) separator, secondary 250034---133 018435---003...
  • Page 80 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW...
  • Page 81 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW (Continued) part number description number quantity (125 & 150HP/ 93 & 112KW) 822864---110 separator, primary 250034---121 (VI) 040327 (125 & 150HP/93 &112KW) (VII) 041085 (125 &...
  • Page 82 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW...
  • Page 83 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW part number description number quantity probe, thermistor 046867 locknut, conduit 847200---050 elbow, entrance 847715---050 connector, straight lq---tite 846400---050 glass, sight 046559 241771 250033---821 (II) probe 046867 (Continued on Page 79) (I) For maintenance on v---type strainer no.
  • Page 84 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW...
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW (Continued) part number description number quantity 250030---276 (III) element, separator secondary 250034---133 valve, discharge (IV) 018435---003 support, discharge pipe 250033---187 reinforcement 227152 reinfocement 227154 041085 probe 042582 probe, thermistor 046867 elbow, pipe 90 801515---160...
  • Page 86 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW...
  • Page 87 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 COMPRESSOR DISCHARGE SYSTEM --- 200HP/150KW (Continued) part number description number quantity adapter, filler 020044 element, primary 250034---121 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 88 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW...
  • Page 89 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW part number description number quantity probe, thermistor 046867 locknut, conduit 847200---050 elbow, entrance 847715---050 connector, straight lq---tite 846400---050 glass, sight 046559 orifice, .062 027443 241771 250033---821 (II) probe 046867 (I) For maintenance on v---type strainer no.
  • Page 90 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW...
  • Page 91 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW (Continued) part number description number quantity element, secondary 250034---133 250030---276 (III) (IV) 018435---003 joint, expansion 02250058---939 support 250031---749 probe 042582 probe 046867 valve, relief 410103 element, primary 250034---121 tank, fluid 250020---340 (Continued on Page 87)
  • Page 92 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW...
  • Page 93 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 COMPRESSOR DISCHARGE SYSTEM --- 250HP/187KW (Continued) part number description number quantity plug 499046---002 adapter, filler 020044 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 94: Instrument Panel

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 INSTRUMENT PANEL --- ALL MODELS...
  • Page 95 0---30 psi 250003---799 gauge, differential pressure 0---15 psi 250003---798 gauge, vacuum 0---30 water 250003---797 nameplate, SULLAIR w/serial # consult factory decal, instrument panel 02250051---301 panel, instrument 250019---481 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 96 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PNEUMATIC CONTROLS --- ALL MODELS...
  • Page 97 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PNEUMATIC CONTROLS --- ALL MODELS part number description number quantity switch, pressure N.O. 10 psi 250017---992 switch, pressure N.C. 135 psi 250017---991 switch, pressure 0---150# 040694 bracket, pressure switch 250018---146 washer, springlock #10 837502---047 nut, hex #10---24 827905---050...
  • Page 98 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PNEUMATIC CONTROLS --- ALL MODELS...

  • Page 99: Pneumatic Controls

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PNEUMATIC CONTROLS --- ALL MODELS (Continued) part number description number quantity valve, pressure regulator (IV) 406929 408389 (IV) For maintenance on pressure regulator valve no. 406929, order replacement kit no. 041742. (V) For maintenance on control air filter no. 408389, order repair kit no. 250031---245. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 100: Electric Control Box

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 ELECTRIC CONTROL BOX --- ALL MODELS...
  • Page 101 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 ELECTRIC CONTROL BOX --- ALL MODELS part number description number quantity wire, type g---gc 2/0 250014---311 5 ft. grip, cord #1/0 250014---561 support, starter and cooler 250022---657 gasket, instrument panel 250019---557 starter, assembly size 4 Sstarter, assembly size 5 Sstarter, assembly size 5 5DP S(250 HP/187KW)

  • Page 102: Sullicon Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 SULLICON CONTROL --- 100, 125 & 150HP/75, 93, & 112KW...

  • Page 103: Sullicon Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 SULLICON CONTROL --- 100, 125 & 150HP/75, 93, & 112KW part number description number quantity control, Sullicon (less bracket) (I) 011682---003 bracket, control stop 020864 lever, control 011084 plunger 020094 seal, cup 042538 body, control 021635 diaphragm, Sullicon...
  • Page 104 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 SULLICON CONTROL --- 200 & 250HP/150 & 187KW...
  • Page 105 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 SULLICON CONTROL --- 200 & 250HP/150 & 187KW part number description number quantity bolt, adjusting spring 250009---134 spring, control 250006---526 cover, control 021654 washer, back---up 021172 diaphragm, sullicon 250020---028 body, control 021635 seal, cup 042538 plunger 020094...

  • Page 106: Canopy

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 CANOPY --- ALL MODELS...
  • Page 107 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 CANOPY--- ALL MODELS part number description number quantity guard, fan 241137 panel, roof 250022---724 panel, side 250024---012 clamp, wire 043194 panel, roof 250028---574 panel, corner RH 250042---880 panel, corner LH 250042---879 panel, enclosure front 250041---072 support 231516...

  • Page 108: Cooler/Aftercooler Water Plumbing

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 COOLER/AFTERCOOLER WATER PLUMBING --- 100, 125 & 150HP/75, 93 & 112KW...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 COOLER/AFTERCOOLER WATER PLUMBING --- 100, 125 & 150HP/75, 93 & 112KW part number description number quantity (125 & 150HP/93 &112KW) 822232---000 (125 &150HP/93 &112KW) 801608---060 (100HP/75KW) 802106---050 (125 & 150HP/93 &112KW) 802108---050 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 110: 104 7.25 Cooler/Aftercooler Water Piping

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 COOLER/AFTERCOOLER WATER PIPING --- 200HP/150KW...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS LIST 7.25 COOLER/AFTERCOOLER WATER PIPING --- 200HP/150KW part number description number quantity valve, water regulating 049474 elbow, pipe 801515---050 bracket, water connection 250027---022 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 112 Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 UNIT TUBING AND SPIRAL VALVE --- ALL MODELS...
  • Page 113 Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 UNIT TUBING AND SPIRAL VALVE --- ALL MODELS part number description number quantity support, manifold 250023---965 (Continued on Page 109) PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 114 Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 UNIT TUBING AND SPIRAL VALVE --- ALL MODELS...
  • Page 115 Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 UNIT TUBING AND SPIRAL VALVE --- ALL MODELS (Continued) part number description number quantity washer, springlock #10 837502---047 support, tube 02250050---181 nut, hex #10---24 825202---130 spring, comp 250016---394 shaft 250027--- 276 nut, hex jam 824906---227 rack and gear 250016---197...
  • Page 128 NOTES...
  • Page 129 NOTES...
  • Page 130 Telephone: 21---2192066 Fax: 21 ---2196568 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1---800---SULLAIR (U.S.A. Only) or 1---219---879---5451 Fax: (219) 874---1273 Fax: (219) 874---1835 (Parts) Fax: (219) 874---1805 (Service) Printed in U.S.A.

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