PORTABLE AIR COMPRESSOR 185 & 185H JOHN DEERE CATERPILLAR CUMMINS OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250097---463 Sullair Corporation...
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AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 2---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
1.9 LIFTING 1.10 ENTRAPMENT 1.11 JUMP STARTING Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...
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7.1 PROCEDURE FOR ORDERING PARTS 7.2 RECOMMENDED SPARE PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- JOHN DEERE---185 MODELS 7.3A ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- CATERPILLAR---185 MODELS 7.3B ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- CUMMINS---185 MODELS 7.4 ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER...
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7.7 RECEIVER, PNEUMATIC CONTROL AND SERVICE VALVE ASSEMBLY---185 MODELS 7.7A RECEIVER, PNEUMATIC CONTROL AND SERVICE VALVE ASSEMBLY---185H MODELS 7.7B REGULATOR VALVE (185 MODELS) AND RECEIVER FLUID FILL ASSEMBLIES---ALL MODELS 7.7C BLOWDOWN PNEUMATIC CONTROLS (ALL MODELS) AND REGULATOR VALVE ASSEMBLY AND CONTROL ORIFICE ASSY (185 MODELS) 7.8 ELECTRICAL PARTS---JOHN DEERE MODELS...
SAFETY 1.1 GENERAL dented or otherwise deformed or degraded, and Sullair Corporation designs and manufactures all (iii) loose nuts, bolts or other fasteners. Should of its products so they can be operated safely. any such condition be present, DO NOT TOW However, the responsibility for safe operation rests until the problem is corrected.
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Section 1 SAFETY 17. DO NOT load this equipment with accesso- wheeled jack as you would for the standard screw jack. Pull the pin connecting the jack to the draw- ries or tools such that it is unbalanced from side bar and raise the screw jack to its full up position.
Section 1 SAFETY 4. On four---wheel models, park compressor curely latched in the vertical upright position. with front wheels in straight ahead position. Keep feet clear of drawbar at all times to avoid crushing accidents in case it should slip from 5.
Section 1 SAFETY J. Keep personnel out of line with and away from D. DO NOT permit liquids, including air line anti--- the discharge opening of hoses, tools or other icer system antifreeze compound or fluid film to ac- points of compressed air discharge. cumulate on bottom covers or on, under or around acoustical material, or on any external or internal K.
Section 1 SAFETY ders, or maintain or troubleshoot these systems battery connection so others will not unexpectedly only in well---ventilated areas away from heat, open reconnect it. flame or sparks. DO NOT install, store or otherwise H. When adjusting the controls, it may require op- expose ether cylinders to temperatures above eration of the equipment during adjustment.
Section 1 SAFETY F. Fuels, fluids, coolants, lubricants and battery D. Stay clear of the compressor during electrical electrolyte used in the compressor are typical of the storms! It can attract lightning. industry. Care should be taken to avoid accidental 1.9 LIFTING ingestions and/or skin contact.
Section 1 SAFETY 1.11 JUMP STARTING N. Positive battery terminals are usually identified A. Observe all safety precautions mentioned else- by a plus (+) sign on the terminal and the letters where in this manual. POS adjacent to the terminal. Negative battery ter- minals are usually identified by the letters NEG ad- jacent to the terminal or a negative (---) sign.
The Sullair air compressors are capable of deliver- Should any problem or question arise which cannot ing capacities as follows: be answered in this text, contact your nearest Sullair Figure 2 ---1 Sullair Rotary Screw Portable Air Compressor --- John Deere...
Section 2 DESCRIPTION Model 185 185 CFM @ 100 PSIG ((6.9 bar) temperature of the compressor. In addition to the Model 185H 185 CFM @ 150 PSIG (10.3 bar) fluid cooler and interconnecting piping, the sys- tem consists also of three other components: a...
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Section 2 DESCRIPTION Figure 2 ---2 Compressor Cooling and Lubrication System droplets of fluid separate and fall to the bottom of the bar) during all conditions. This pressure is neces- sump. The fractional percentage of fluid remaining sary for proper air/fluid separation and proper fluid in the compressed air collects on the surface of the circulation.
Section 2 DESCRIPTION 2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL START --- 0 TO 40 PSIG (0 to 2.8 BAR) DESCRIPTION COLD START R e f e r t o F i g u r e s 2 --- 3 a n d 2 --- 4 2 --- 4 A .
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Section 2 DESCRIPTION Figure 2 ---4 Control System with Piping and Instrumentation --- 185 Models...
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Section 2 DESCRIPTION Figure 2 ---4A Control System with Piping and Instrumentation --- 185H Models...
Section 2 DESCRIPTION Figure 2 ---5 Air Inlet System --- John Deere the inlet valve remains fully open for maximum air down, the back pressure in the compressor inlet output. The engine will continue to run at full speed signals the blowdown valve to vent the sump pres- during this phase of operation.
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Section 2 DESCRIPTION sump pressure at various load or unload conditions. shut the compressor down. S The hourmeter indicates the accumulative hours S The circuit override button is depressed simulta- of compressor operation. This is useful for planning neously with pushing the starter button. This button and logging service operations.
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Section 2 DESCRIPTION Figure 2 ---7 Electrical System --- JOHN DEERE and CUMMINS...
0 to 100 (---18 to 38) MIL---L---2104E 10W 0 to 100 (---18 to 38) (I) Sullair part numbers for Sullair AWF are 250030---757 (5 gallons/20 liters) and 250030---758 (55 gallon drum/208 liters). APPLICATION GUIDE When ambient conditions exceed those noted or if...
OPERATION 4.1 GENERAL service or indicate the beginning of a malfunction. While Sullair has built into this compressor a compre- Before starting your Sullair compressor, read this hensive array of controls and indicators to assure section thoroughly and familiarize yourself with the...
Section 4 OPERATION 4.2 PURPOSE OF CONTROLS (Continued) CONTROL OR INDICATOR PURPOSE BLOWDOWN VALVE Vents sump pressure to the atmosphere at shutdown. ALTERNATOR WARNING LAMP Indication of impending shutdown of compressor due to al- ternator failure. IDLE WARM---UP VALVE Maintains a closed air inlet valve for reduced compressor load on start---up.
Section 5 MAINTENANCE 5.1 GENERAL nance operations to prevent unnecessary prob- lems. A good maintenance program is the key to long compressor life. Below is a program that, when ad- 1. Clean the return line orifice and strainer. hered to, should keep the compressor in top operat- 2.
1. Clean the return line orifice. 2. Grease the wheel bearings on wheel---mounted units. 5.9 MAINTENANCE EVERY 1200 HOURS When using Sullair AWF, change the compressor fluid and replace the fluid filter element (See mainte- nance procedures in Section 5.10).
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5. Replace the element retaining wingnut. tions Section) or by contacting your local authorized 6. Reposition the cover and replace the wingnut. Sullair Representative. The following explanation 7. Reset the air filter restriction indicator if so applies to a compressor with 100 psig (6.9 bar) equipped, and the unit will be ready for opera- rated full load pressure.
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Section 5 MAINTENANCE speed and control response. Close the service NOTE valve and allow the compressor to cycle and re- check low engine speed (idle). Operation at speeds below the minimum idle The following explanation applies to “H” compres- speeds shown in Section 3 under Specifications sor with dual pressure controls.
Section 5 MAINTENANCE Figure 5 ---5 Typical E ---Z Lube Axle point the engine should be at rated speed. If nec- 2. With a standard grease gun filled with a quality essary, to raise or lower the speed, lengthen or wheel bearing grease, place the gun onto the shorten the rod respectively.
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Section 5 MAINTENANCE Should the problem(s) persist after making the rec- ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation. TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT No Fuel Check fuel level and add fuel if necessary.
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Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD UP FULL DISCHARGE Defective Pressure Regulator Check diaphragm and replace if necessary PRESSURE (CONTINUED). (kit available). Defective Idle Warm---up Valve Order kit or replace valve. IMPROPER UNLOADING WITH AN EXCESSIVE PRESSURE BUILD---UP CAUSING PRESSURE Pressure Regulating Valve Is Set...
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Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY ENGINE OVERHEATING Loose Or Broken Fan Belt Tighten or change belt. Dirty Radiator Core Clean thoroughly. Low Fluid Level Refill. Faulty Water Pump Change pump. Plugged Radiator Clean and flush thoroughly. Defective Engine Thermostat Replace engine thermostat.
NOISE CONTROL 6.1 NOISE EMISSIONS WARRANTY 2. The use of the compressor after such device or Sullair Corporation warrants to the ultimate pur- element of design has been removed or ren- chaser and each subsequent purchaser that this air dered inoperative by any person.
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Section 6 NOISE CONTROL 2. ANNUAL AIR FILTER(S) AND AIR INLET SYSTEM INSPECTION In addition to the instructions in the Maintenance section of the Operator’s Manual, the air filter(s) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact.
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Section 6 NOISE CONTROL 4. ANNUAL FRAME, CANOPY, AND PARTS INSPECTION At least annually inspect frame, canopy and parts, for security of attachment. Make sure there are not any missing or deformed members, including all hinged doors, covers and their fastening devices. DO NOT operate compressor with defective frame, canopy and parts.
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Section 6 NOISE CONTROL 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS. In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure. DO NOT operate malfunctioning or improperly adjusted compressor.
ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone or fax numbers below.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 20...
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(II) For maintenance on coupling 250034---921, order repair kit no.250041---801. (III) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 20...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, lock m8 838808---200 capscrew, hex 8.8 m8 x 55mm 828008---055 capscrew, hex gr5 5/8---11 x 1---1/2” pltd 829110---150 washer, lock reg 5/8”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
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(I)There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, metric m10 pltd. 838810---220 capscrew, ferry hd 3/8 x 1 1/4” plt...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 7...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 7...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity sub assembly,regulator valve (IV) 250040---047 adapter 02250084---669 engine Consul t Fac tor y...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 42...
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For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty. The nor- mal Sullair parts warranty applies.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 42...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity adapter 02250071---119 connector 250018---428 washer, lock m8 838808---200 capscrew, hex 8.8 m8 x 55mm 828008---055 capscrew, hex gr5 5/8---11 x 1---1/2”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, metric m10 pltd. 838810---220 capscrew, ferry hd 3/8 x 1 1/4” plt 867306---125 capscrew, ferry 3/8---24 x 1 1/2 pltd 245588...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 6...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 6...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity engine Consul t Fac tor y connector 250018---428 elbow 866215---060 capscrew, hex gr5 5/8---11 x 1---1/2” pltd 829110---150 nipple,pipe 1---1/2 x 6.0 sc 40 pltd 866324---060...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS part number description number quantity valve, thermal (I) 409193 cooler 02250045---117 filter, fluid (II) 02250081---585 radiator 02250092---666 S cap, radiator 02250099---019 baffle, cooler 02250050---543 baffle, cooler 02250050---544...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS (continued) part number description number quantity washer, pl b r 1/4” pltd. 838204---071 nut,hex flgd pltd 5/16---18 825305---283 hose 249612---022 screw, hex serr 5/16---18 x 1 829705---100 hose 249612---013...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS part number description number quantity radiator 02250050---542 S cap, radiator 02250099---019 baffle, cooler 02250050---543 cooler 02250045---117 baffle, cooler 02250050---544 hose 02250075---450 hose 02250075---451 shroud 250005---179 guard, fan...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS (continued) part number description number quantity capscrew, hx gr 5 3/8 x 1” pltd 829106---100 elbow, 37fl 90m 3/4 x 3/4” 860212---075 nipple,pipe 3/4 x cl sc 80 pltd 866412---000 nipple,pipe 3/4 x 2 sc 40 pltd 866312---020...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS part number description number quantity guard, fan 02250096---976 nut,hex locking 1/4 pltd 825304---236 screw, hx ser wash 1/4 x 3/4 p 829704---075 bracket 250018---632 grommet 250023---395...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS (continued) part number description number quantity hose 02250093---813 cable(ft) 241380 hose 02250093---791 washer, pl b r 3/8” pltd 838206---071 screw, hx ser wash 5/16 x 3/4 pltd 829705---075 screw, hx ser wash 5/16 x 1/2 pltd 829705---050...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS FRAME, AXLE & PARTS AXLE ASSEMBLY P/N 02250054--698...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS part number description number quantity drawbar hitch 250039---545 capscrew, hex gr5 1/2---13 x 1---1/2 pltd 829108---150 washer, pl, b r 1/2” pltd 838208---112 washer, lock reg 1/2”...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS FRAME, AXLE & PARTS AXLE ASSEMBLY P/N 02250054--698...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS (continued) part number description number quantity plug 02250097---600 weatherstrip 250022---436 bail,lifting 02250081---117 washer, lock reg 1/2” pltd 837808---125 capscr, hex gr5 1/2---13 x 1 1/4 pltd 829108---125 plug 234114...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 22...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS part number description number quantity receiver, separator 250002---077 valve, minimum pressure check (I) 02250083---049 sub assembly,blowdown controls (III) 02250061---997 connector, flex 020169...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE --- ALL 185 MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 22...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS(continued) part number description number quantity tube,nyl .25 od x .040w wht (ft) 02250054---860 capscrew, hex gr5 3/8---16 x 1---1/4” pltd 829106---125 washer, pl b r 3/8” pltd 838206---071 washer, lock reg 3/8”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185H MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 3...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185H MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 3...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSY --- ALL 185H MODELS (continued) part number description number quantity capscrew, hex gr5 3/8---16 x 1---1/4” pltd 829106---125 washer, pl b r 3/8” pltd 838206---071 washer, lock reg 3/8” pltd 837806---094 nut,hex locking 3/8 825506---198...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B REGULATOR VALVE ( 185 MODELS ) & RECEIVER FLUID FILL ASSEMBLIES --- ALL MODELS REGULATOR VALVE ASSEMBLY FLUID FILL ASSEMBLY...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B REGULATOR VALVE ( 185 MODELS ) & RECEIVER FLUID FILL ASSEMBLIES --- ALL MODELS part number description: regulator valve assembly number quantity tee,male 250028---582 nipple,pipe 868504---025 elbow 250018---430 valve, pressure regulator (I) 250017---280...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.7C BLOWDOWN PNEUMATIC CONTROLS ( ALL MODELS) & REGULATOR VALVE ASSEMBLY and CONTROL ORIFICE ASSEMBLY (185H MODELS) BLOWDOWN PNEUMATIC CONTROL REGULATOR VALVE ASSEMBLY CONTROL ORIFICE ASSEMBLY...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.7C BLOWDOWN PNEUMATIC CONTROLS (ALL MODELS) & REGULATOR VALVE ASSEMBLY and CONTROL ORIFICE ASSEMBLY (185H MODELS) blowdown pneumatic controls part number description number quantity valve, blowdown (I) 250025---655 elbow, 1/4” tube x 1/4” npt 250018---430 orifice, .093 x .125m x .125f 250014---060...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 INSTRUMENT PANEL & PARTS --- ALL 185 MODELS...
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.013 od x .017 blk 250038---120 See Section 7.9A for 185 Caterpillar cold weather starting aid (glow plug) parts. (I) Consists of Items #5 through #16. (II) For maintenance on warm---up valve no. 250032---545, order repair kit no. 250032---891.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A INSTRUMENT PANEL & PARTS --- ALL 185H MODELS...
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.616/.515 02250058---404 elbow, 90 1/4t pls 1/8 npt 250018---429 washer, pl---b reg 1/4” pltd. 838204---071 screw, mach. hx #8---32 x 3/4 pltd. 830101---075 (I) 185 and 185H Model Caterpillar only PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 AIR INLET AND EXHAUST --- ALL JOHN DEERE MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 AIR INLET AND EXHAUST --- ALL JOHN DEERE MODELS part number description number quantity gasket, exhaust flange 02250095---855 elbow, rubber 040599 filter, air (I) 250040---807 duct,aluminized 250005---272 elbow, rubber 041960 hose, hump 042121 elbow, 90 250032---462 muffler...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.10A AIR INLET AND EXHAUST --- ALL CATERPILLAR MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.10A AIR INLET AND EXHAUST --- ALL CATERPILLAR MODELS part number description number quantity elbow, rubber 040599 filter, air (I) 250040---807 duct,aluminized 250005---954 duct,aluminized 250005---272 elbow, rubber 041960 hose, hump 042121 tube 250027---353 duct,aluminized 250028---176 clamp, hose 250018---550...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.10B AIR INLET AND EXHAUST --- ALL CUMMINS MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.10B AIR INLET AND EXHAUST --- ALL CUMMINS MODELS part number description number quantity raincap 045344 muffler 02250094---626 band, mounting 043370 clamp, exhaust 250004---198 baffle, front street side 250021---385 tube,exhaust 02250093---461 washer, sprlock m10 838810---220 capscrew, hex 8.8 m10 x 35 mm 828010---035...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FUEL TANK & CONNECTIONS --- JOHN DEERE AND CUMMINS MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FUEL TANK & CONNECTIONS --- JOHN DEERE AND CUMMINS MODELS part number description number quantity plug 02250053---416 tank, fuel 02250045---288 channel, fuel tank 02250044---500 weatherstrip (ft) 250022---436 support, fuel tank 02250044---501 neck,fuel fill 02250047---398 bushing,red 1 1/2 mpt x 3/4 fpt pls 02250055---144...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A FUEL TANK & CONNECTIONS --- CATERPILLAR MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A FUEL TANK & CONNECTIONS --- CATERPILLAR MODELS part number description number quantity plug 02250053---416 plug 02250053---416 tank, fuel 02250045---288 channel, fuel tank 02250044---500 weatherstrip (ft) 250022---436 support, fuel tank 02250044---501 neck,fuel fill 02250047---398 tube assembly, fuel pickup 02250050---023 gasket...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY ACOUSTICAL PANELS & PARTS --- ALL JOHN DEERE MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY ACOUSTICAL PANELS & PARTS --- ALL JOHN DEERE MODELS (continued) part number description number quantity screw, mach phillips #10---24x1/2 plt 250025---692 screw, ser wash 5/16x3/4” 829705---075 washer, pl b r 5/16 pltd. 838205---071 capscr, btn hd skt 5/16 x 3/4 pltd.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS part number description number quantity catch,slam pivot catch 250034---381 striker,slam latch 250038---598 grommet 040125 door 250039---368 hinge 250003---294 panel, acoustical 02250083---108 weatherstrip (ft) 250022---436 baffle 250028---453 eyebolt...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS (continued) part number description number quantity catch, door latch female 250033---829 sub assembly, canopy (I) 02250086---889 nut,hex locking #10 pltd. 825502---083 screw, mach phillips #10---24x1/2 plt 250025---692 screw, ser wash 5/16x3/4”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS part number description number quantity baffle, front 02250044---107 nut,hex flanged 5/16 pltd. 825305---283 screw, ser wash 5/16 x 3/4” pltd. 829705---075 catch,slam pivot catch 250034---381 striker,slam latch 250038---598...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS part number description number quantity capscr, btn hd skt 5/16 x 3/4 pltd. 02250091---543 nut,hex locking 5/16---18 pltd. 825505---166 washer, flt molded nylon 5/16” 250011---537 nut,hex flanged 5/16 pltd 825305---283...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 CANOPY AND PARTS --- ALL MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 CANOPY & PARTS --- ALL MODELS part number description number quantity panel, roof canopy 02250081---505 channel, rear canopy 02250081---499 panel, front end 02250081---503 panel, front corner streetside 02250087---686 channel, side canopy 02250081---497 panel, front corner curbside 02250087---685 panel, rear corner curbside 02250087---683...
Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS...
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ISO 9001 02250057---624 decal, noise emission control 049463 (U.S. compressors only) decal, Sullair AWF 250032---902 decal, Sullair logo --- black 02250057---603 sign, warning hot surfaces 407408 sign, warning crush/sever 408919 decal, water drain 040345 decal, diesel fuel...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS 2300 1700...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS (Continued) part number description number quantity decal, warning 100/1600 (I) 250028---258 sign, warning compressor fluid fill cap 049685 reflector, 2” x 8” red stripe 040103 reflector, amber 250034---319 decal, speed rated---John Deere & Cummins 02250045---449 decal, speed rated---Caterpillar (not shown) 250023---688 sign, warning sever fan port...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS 02250100---288 02250100---289 02250078---031...
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CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
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Telephone: 755---6851686 FAX: 755---6853473 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1---800---SULLAIR (U.S.A. Only) or 1---219---879---5451 FAX: (219) 874---1273 FAX: (219) 874---1835 (Parts) FAX: (219) 874---1805 (Service) Printed in U.S.A. Specifications Subject To...
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