Sullair 185 Operators Manual And Parts Lists
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Sullair 185 Operators Manual And Parts Lists

Portable air compressor; john deere; caterpillar; cummins
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See also: Operator's Manual , User Manual
PORTABLE

AIR COMPRESSOR

185 & 185H
JOHN DEERE
CATERPILLAR
CUMMINS
OPERATOR'S
MANUAL AND

PARTS LIST

REFERENCE
Part Number 02250097---463
Sullair Corporation
KEEP FOR
FUTURE

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Troy Sisson
July 8, 2025

where is the thermostat located on a 2012 185 sullair

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Joseph (Joe) Juliao
March 3, 2025

How to obtain system running hours on model #185PDQCATT4FCW

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Deborah A McElwee
February 16, 2025

DOES THIS MANUEL COVER MODEL # 185DPQ 2WJD

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Summary of Contents for Sullair 185

  • Page 1: Air Compressor

    PORTABLE AIR COMPRESSOR 185 & 185H JOHN DEERE CATERPILLAR CUMMINS OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250097---463 Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 2---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    1.9 LIFTING 1.10 ENTRAPMENT 1.11 JUMP STARTING Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...
  • Page 4 7.1 PROCEDURE FOR ORDERING PARTS 7.2 RECOMMENDED SPARE PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- JOHN DEERE---185 MODELS 7.3A ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- CATERPILLAR---185 MODELS 7.3B ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER ASSEMBLY --- CUMMINS---185 MODELS 7.4 ENGINE, COMPRESSOR AND PARTS AND SPEED CYLINDER...
  • Page 5 7.7 RECEIVER, PNEUMATIC CONTROL AND SERVICE VALVE ASSEMBLY---185 MODELS 7.7A RECEIVER, PNEUMATIC CONTROL AND SERVICE VALVE ASSEMBLY---185H MODELS 7.7B REGULATOR VALVE (185 MODELS) AND RECEIVER FLUID FILL ASSEMBLIES---ALL MODELS 7.7C BLOWDOWN PNEUMATIC CONTROLS (ALL MODELS) AND REGULATOR VALVE ASSEMBLY AND CONTROL ORIFICE ASSY (185 MODELS) 7.8 ELECTRICAL PARTS---JOHN DEERE MODELS...
  • Page 6 NOTES...

  • Page 7: General

    SAFETY 1.1 GENERAL dented or otherwise deformed or degraded, and Sullair Corporation designs and manufactures all (iii) loose nuts, bolts or other fasteners. Should of its products so they can be operated safely. any such condition be present, DO NOT TOW However, the responsibility for safe operation rests until the problem is corrected.
  • Page 8 Section 1 SAFETY 17. DO NOT load this equipment with accesso- wheeled jack as you would for the standard screw jack. Pull the pin connecting the jack to the draw- ries or tools such that it is unbalanced from side bar and raise the screw jack to its full up position.

  • Page 9: Pressure Release

    Section 1 SAFETY 4. On four---wheel models, park compressor curely latched in the vertical upright position. with front wheels in straight ahead position. Keep feet clear of drawbar at all times to avoid crushing accidents in case it should slip from 5.

  • Page 10: Fire And Explosion

    Section 1 SAFETY J. Keep personnel out of line with and away from D. DO NOT permit liquids, including air line anti--- the discharge opening of hoses, tools or other icer system antifreeze compound or fluid film to ac- points of compressed air discharge. cumulate on bottom covers or on, under or around acoustical material, or on any external or internal K.

  • Page 11: Moving Parts

    Section 1 SAFETY ders, or maintain or troubleshoot these systems battery connection so others will not unexpectedly only in well---ventilated areas away from heat, open reconnect it. flame or sparks. DO NOT install, store or otherwise H. When adjusting the controls, it may require op- expose ether cylinders to temperatures above eration of the equipment during adjustment.

  • Page 12: Electrical Shock

    Section 1 SAFETY F. Fuels, fluids, coolants, lubricants and battery D. Stay clear of the compressor during electrical electrolyte used in the compressor are typical of the storms! It can attract lightning. industry. Care should be taken to avoid accidental 1.9 LIFTING ingestions and/or skin contact.

  • Page 13: Jump Starting

    Section 1 SAFETY 1.11 JUMP STARTING N. Positive battery terminals are usually identified A. Observe all safety precautions mentioned else- by a plus (+) sign on the terminal and the letters where in this manual. POS adjacent to the terminal. Negative battery ter- minals are usually identified by the letters NEG ad- jacent to the terminal or a negative (---) sign.

  • Page 14: Introduction

    The Sullair air compressors are capable of deliver- Should any problem or question arise which cannot ing capacities as follows: be answered in this text, contact your nearest Sullair Figure 2 ---1 Sullair Rotary Screw Portable Air Compressor --- John Deere...

  • Page 15: Sullair Compressor Unit

    Section 2 DESCRIPTION Model 185 185 CFM @ 100 PSIG ((6.9 bar) temperature of the compressor. In addition to the Model 185H 185 CFM @ 150 PSIG (10.3 bar) fluid cooler and interconnecting piping, the sys- tem consists also of three other components: a...
  • Page 16 Section 2 DESCRIPTION Figure 2 ---2 Compressor Cooling and Lubrication System droplets of fluid separate and fall to the bottom of the bar) during all conditions. This pressure is neces- sump. The fractional percentage of fluid remaining sary for proper air/fluid separation and proper fluid in the compressed air collects on the surface of the circulation.

  • Page 17: Control System, Functional Description

    Section 2 DESCRIPTION 2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL START --- 0 TO 40 PSIG (0 to 2.8 BAR) DESCRIPTION COLD START R e f e r t o F i g u r e s 2 --- 3 a n d 2 --- 4 2 --- 4 A .
  • Page 18 Section 2 DESCRIPTION Figure 2 ---4 Control System with Piping and Instrumentation --- 185 Models...
  • Page 19 Section 2 DESCRIPTION Figure 2 ---4A Control System with Piping and Instrumentation --- 185H Models...

  • Page 20: Instrument Panel Group

    Section 2 DESCRIPTION Figure 2 ---5 Air Inlet System --- John Deere the inlet valve remains fully open for maximum air down, the back pressure in the compressor inlet output. The engine will continue to run at full speed signals the blowdown valve to vent the sump pres- during this phase of operation.
  • Page 21 Section 2 DESCRIPTION sump pressure at various load or unload conditions. shut the compressor down. S The hourmeter indicates the accumulative hours S The circuit override button is depressed simulta- of compressor operation. This is useful for planning neously with pushing the starter button. This button and logging service operations.
  • Page 22 Section 2 DESCRIPTION Figure 2 ---7 Electrical System --- JOHN DEERE and CUMMINS...
  • Page 23 Section 2 DESCRIPTION Figure 2 ---8 Electrical System --- CATERPILLAR...

  • Page 24: Specifications

    Section 3 SPECIFICATIONS SPECIFICATIONS --- JOHN DEERE Model Series Length (I) Width Height Weight (wet) 185---185H 2 Wheel 130.75 56.5 2774 3321 1423 1435 1258 185---185H LRG 2032 1423 1168 2513 1140 Length over drawbar. COMPRESSOR: 185H Type Rotary Screw...
  • Page 25 Section 3 SPECIFICATIONS SPECIFICATIONS --- CATERPILLAR Model Series Length (I) Width Height Weight (wet) 185---185H 2 Wheel 130.75 56.5 2752 3321 1423 1435 1248 185---185H LRG 2032 1423 1168 2491 1130 Length over drawbar. COMPRESSOR: 185H Type Rotary Screw Rotary Screw Maximum Operating 125 psig (8.6 bar)
  • Page 26 Section 3 SPECIFICATIONS SPECIFICATIONS --- CUMMINS Model Series Length (I) Width Height Weight (wet) 185---185H 2 Wheel 130.75 56.5 2649 3321 1423 1435 1202 185---185H LRG 2032 1423 1168 2388 1083 Length over drawbar. COMPRESSOR: 185H Type Rotary Screw Rotary Screw Maximum Operating 125 psig (8.6 bar)

  • Page 27: Lubrication Guide

    0 to 100 (---18 to 38) MIL---L---2104E 10W 0 to 100 (---18 to 38) (I) Sullair part numbers for Sullair AWF are 250030---757 (5 gallons/20 liters) and 250030---758 (55 gallon drum/208 liters). APPLICATION GUIDE When ambient conditions exceed those noted or if...

  • Page 28: General

    OPERATION 4.1 GENERAL service or indicate the beginning of a malfunction. While Sullair has built into this compressor a compre- Before starting your Sullair compressor, read this hensive array of controls and indicators to assure section thoroughly and familiarize yourself with the...

  • Page 29: Start---Up Procedure

    Section 4 OPERATION 4.2 PURPOSE OF CONTROLS (Continued) CONTROL OR INDICATOR PURPOSE BLOWDOWN VALVE Vents sump pressure to the atmosphere at shutdown. ALTERNATOR WARNING LAMP Indication of impending shutdown of compressor due to al- ternator failure. IDLE WARM---UP VALVE Maintains a closed air inlet valve for reduced compressor load on start---up.

  • Page 30: General

    Section 5 MAINTENANCE 5.1 GENERAL nance operations to prevent unnecessary prob- lems. A good maintenance program is the key to long compressor life. Below is a program that, when ad- 1. Clean the return line orifice and strainer. hered to, should keep the compressor in top operat- 2.

  • Page 31: Maintenance Every 1000 Hours

    1. Clean the return line orifice. 2. Grease the wheel bearings on wheel---mounted units. 5.9 MAINTENANCE EVERY 1200 HOURS When using Sullair AWF, change the compressor fluid and replace the fluid filter element (See mainte- nance procedures in Section 5.10).
  • Page 32 5. Replace the element retaining wingnut. tions Section) or by contacting your local authorized 6. Reposition the cover and replace the wingnut. Sullair Representative. The following explanation 7. Reset the air filter restriction indicator if so applies to a compressor with 100 psig (6.9 bar) equipped, and the unit will be ready for opera- rated full load pressure.
  • Page 33 Section 5 MAINTENANCE speed and control response. Close the service NOTE valve and allow the compressor to cycle and re- check low engine speed (idle). Operation at speeds below the minimum idle The following explanation applies to “H” compres- speeds shown in Section 3 under Specifications sor with dual pressure controls.

  • Page 34: Troubleshooting

    Section 5 MAINTENANCE Figure 5 ---5 Typical E ---Z Lube Axle point the engine should be at rated speed. If nec- 2. With a standard grease gun filled with a quality essary, to raise or lower the speed, lengthen or wheel bearing grease, place the gun onto the shorten the rod respectively.
  • Page 35 Section 5 MAINTENANCE Should the problem(s) persist after making the rec- ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation. TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT No Fuel Check fuel level and add fuel if necessary.
  • Page 36 Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD UP FULL DISCHARGE Defective Pressure Regulator Check diaphragm and replace if necessary PRESSURE (CONTINUED). (kit available). Defective Idle Warm---up Valve Order kit or replace valve. IMPROPER UNLOADING WITH AN EXCESSIVE PRESSURE BUILD---UP CAUSING PRESSURE Pressure Regulating Valve Is Set...
  • Page 37 Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY ENGINE OVERHEATING Loose Or Broken Fan Belt Tighten or change belt. Dirty Radiator Core Clean thoroughly. Low Fluid Level Refill. Faulty Water Pump Change pump. Plugged Radiator Clean and flush thoroughly. Defective Engine Thermostat Replace engine thermostat.

  • Page 38: Noise Emissions Warranty

    NOISE CONTROL 6.1 NOISE EMISSIONS WARRANTY 2. The use of the compressor after such device or Sullair Corporation warrants to the ultimate pur- element of design has been removed or ren- chaser and each subsequent purchaser that this air dered inoperative by any person.
  • Page 39 Section 6 NOISE CONTROL 2. ANNUAL AIR FILTER(S) AND AIR INLET SYSTEM INSPECTION In addition to the instructions in the Maintenance section of the Operator’s Manual, the air filter(s) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact.
  • Page 40 Section 6 NOISE CONTROL 4. ANNUAL FRAME, CANOPY, AND PARTS INSPECTION At least annually inspect frame, canopy and parts, for security of attachment. Make sure there are not any missing or deformed members, including all hinged doors, covers and their fastening devices. DO NOT operate compressor with defective frame, canopy and parts.
  • Page 41 Section 6 NOISE CONTROL 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS. In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure. DO NOT operate malfunctioning or improperly adjusted compressor.
  • Page 42 NOTES...

  • Page 43: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone or fax numbers below.
  • Page 44 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 20...
  • Page 45 (II) For maintenance on coupling 250034---921, order repair kit no.250041---801. (III) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 46 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 20...
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, lock m8 838808---200 capscrew, hex 8.8 m8 x 55mm 828008---055 capscrew, hex gr5 5/8---11 x 1---1/2” pltd 829110---150 washer, lock reg 5/8”...
  • Page 48 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
  • Page 49 (I)There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 50 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
  • Page 51 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, metric m10 pltd. 838810---220 capscrew, ferry hd 3/8 x 1 1/4” plt...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 7...
  • Page 53 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 54 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 7...
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185 MODELS (continued) description: engine, compressor & parts part number (continued) number quantity sub assembly,regulator valve (IV) 250040---047 adapter 02250084---669 engine Consul t Fac tor y...
  • Page 56 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 42...
  • Page 57 For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty. The nor- mal Sullair parts warranty applies.
  • Page 58 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 42...
  • Page 59 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 ENGINE, COMPRESSOR AND PARTS --- JOHN DEERE --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity adapter 02250071---119 connector 250018---428 washer, lock m8 838808---200 capscrew, hex 8.8 m8 x 55mm 828008---055 capscrew, hex gr5 5/8---11 x 1---1/2”...
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
  • Page 61 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 47...
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A ENGINE, COMPRESSOR AND PARTS --- CATERPILLAR --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity washer, metric m10 pltd. 838810---220 capscrew, ferry hd 3/8 x 1 1/4” plt 867306---125 capscrew, ferry 3/8---24 x 1 1/2 pltd 245588...
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 6...
  • Page 65 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS ENGINE, COMPRESSOR & PARTS ENGINE SPEED CYLINDER ITEM 6...
  • Page 67 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B ENGINE, COMPRESSOR AND PARTS --- CUMMINS --- 185H MODELS (continued) description: engine, compressor & parts part number (continued) number quantity engine Consul t Fac tor y connector 250018---428 elbow 866215---060 capscrew, hex gr5 5/8---11 x 1---1/2” pltd 829110---150 nipple,pipe 1---1/2 x 6.0 sc 40 pltd 866324---060...

  • Page 68: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS...

  • Page 69: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS part number description number quantity valve, thermal (I) 409193 cooler 02250045---117 filter, fluid (II) 02250081---585 radiator 02250092---666 S cap, radiator 02250099---019 baffle, cooler 02250050---543 baffle, cooler 02250050---544...

  • Page 70: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS...

  • Page 71: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 RADIATOR & COMPRESSOR FLUID SYSTEM --- JOHN DEERE --- ALL MODELS (continued) part number description number quantity washer, pl b r 1/4” pltd. 838204---071 nut,hex flgd pltd 5/16---18 825305---283 hose 249612---022 screw, hex serr 5/16---18 x 1 829705---100 hose 249612---013...

  • Page 72: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS...

  • Page 73: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS part number description number quantity radiator 02250050---542 S cap, radiator 02250099---019 baffle, cooler 02250050---543 cooler 02250045---117 baffle, cooler 02250050---544 hose 02250075---450 hose 02250075---451 shroud 250005---179 guard, fan...

  • Page 74: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS...

  • Page 75: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5A RADIATOR & COMPRESSOR FLUID SYSTEM --- CATERPILLAR --- ALL MODELS (continued) part number description number quantity capscrew, hx gr 5 3/8 x 1” pltd 829106---100 elbow, 37fl 90m 3/4 x 3/4” 860212---075 nipple,pipe 3/4 x cl sc 80 pltd 866412---000 nipple,pipe 3/4 x 2 sc 40 pltd 866312---020...

  • Page 76: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS...

  • Page 77: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS part number description number quantity guard, fan 02250096---976 nut,hex locking 1/4 pltd 825304---236 screw, hx ser wash 1/4 x 3/4 p 829704---075 bracket 250018---632 grommet 250023---395...

  • Page 78: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS...

  • Page 79: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5B RADIATOR & COMPRESSOR FLUID SYSTEM --- CUMMINS --- ALL MODELS (continued) part number description number quantity hose 02250093---813 cable(ft) 241380 hose 02250093---791 washer, pl b r 3/8” pltd 838206---071 screw, hx ser wash 5/16 x 3/4 pltd 829705---075 screw, hx ser wash 5/16 x 1/2 pltd 829705---050...

  • Page 80: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS FRAME, AXLE & PARTS AXLE ASSEMBLY P/N 02250054--698...

  • Page 81: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS part number description number quantity drawbar hitch 250039---545 capscrew, hex gr5 1/2---13 x 1---1/2 pltd 829108---150 washer, pl, b r 1/2” pltd 838208---112 washer, lock reg 1/2”...

  • Page 82: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS FRAME, AXLE & PARTS AXLE ASSEMBLY P/N 02250054--698...

  • Page 83: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) --- ALL MODELS (continued) part number description number quantity plug 02250097---600 weatherstrip 250022---436 bail,lifting 02250081---117 washer, lock reg 1/2” pltd 837808---125 capscr, hex gr5 1/2---13 x 1 1/4 pltd 829108---125 plug 234114...
  • Page 84 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 22...
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS part number description number quantity receiver, separator 250002---077 valve, minimum pressure check (I) 02250083---049 sub assembly,blowdown controls (III) 02250061---997 connector, flex 020169...
  • Page 86 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE --- ALL 185 MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 22...
  • Page 87 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185 MODELS(continued) part number description number quantity tube,nyl .25 od x .040w wht (ft) 02250054---860 capscrew, hex gr5 3/8---16 x 1---1/4” pltd 829106---125 washer, pl b r 3/8” pltd 838206---071 washer, lock reg 3/8”...
  • Page 88 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185H MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 3...
  • Page 89 1/4” npt 250018---428 valve, relief 409955 hose 040291 element 02250078---029 tube,stl1/4”od oil siphon 185 250004---043 hydraulic hose --- John Deere & CAT 250020---338 Shydraulic hose --- Cummins 02250097---079 sub assembly,regulator valve (III) 02250058---204 nipple,pipe 1 x 7.0 sc 80 pltd...
  • Page 90 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY --- ALL 185H MODELS RECEIVER & PNEUMATIC CONTROL SERVICE VALVE ASSEMBLY ITEM 3...
  • Page 91 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSY --- ALL 185H MODELS (continued) part number description number quantity capscrew, hex gr5 3/8---16 x 1---1/4” pltd 829106---125 washer, pl b r 3/8” pltd 838206---071 washer, lock reg 3/8” pltd 837806---094 nut,hex locking 3/8 825506---198...

  • Page 92: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B REGULATOR VALVE ( 185 MODELS ) & RECEIVER FLUID FILL ASSEMBLIES --- ALL MODELS REGULATOR VALVE ASSEMBLY FLUID FILL ASSEMBLY...

  • Page 93: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B REGULATOR VALVE ( 185 MODELS ) & RECEIVER FLUID FILL ASSEMBLIES --- ALL MODELS part number description: regulator valve assembly number quantity tee,male 250028---582 nipple,pipe 868504---025 elbow 250018---430 valve, pressure regulator (I) 250017---280...

  • Page 94: Assembly

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7C BLOWDOWN PNEUMATIC CONTROLS ( ALL MODELS) & REGULATOR VALVE ASSEMBLY and CONTROL ORIFICE ASSEMBLY (185H MODELS) BLOWDOWN PNEUMATIC CONTROL REGULATOR VALVE ASSEMBLY CONTROL ORIFICE ASSEMBLY...

  • Page 95: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7C BLOWDOWN PNEUMATIC CONTROLS (ALL MODELS) & REGULATOR VALVE ASSEMBLY and CONTROL ORIFICE ASSEMBLY (185H MODELS) blowdown pneumatic controls part number description number quantity valve, blowdown (I) 250025---655 elbow, 1/4” tube x 1/4” npt 250018---430 orifice, .093 x .125m x .125f 250014---060...

  • Page 96: Electrical Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 ELECTRICAL PARTS --- JOHN DEERE MODELS...
  • Page 97 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 ELECTRICAL PARTS --- JOHN DEERE MODELS part number description number quantity battery 250019---105 isolator 250004---874 angle, holddown 250019---104 020130 fuse 250023---996 switch (I) 043374 cable 250018---671 cable 250019---480 cable 250023---024 harness 02250094---872 switch, engine oil pressure 250041---638 nut, wing pltd #3/8---16 824815---006...

  • Page 98: A Electrical Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8A ELECTRICAL PARTS --- CATERPILLAR MODELS...
  • Page 99 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8A ELECTRICAL PARTS --- CATERPILLAR MODELS part number description number quantity battery 250019---105 isolator 250004---874 angle, holddown 250019---104 020130 cable 250019---480 cable 250023---024 nut, wing pltd #3/8---16 824815---006 boot,battery terminal 041561 washer, external serrated m10 02250092---169 nut,hex locking 3/8 pltd 825506---198...

  • Page 100: B Electrical Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8B ELECTRICAL PARTS --- CUMMINS MODELS...
  • Page 101 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8B ELECTRICAL PARTS --- CUMMINS MODELS part number description number quantity battery 250019---105 isolator 250004---874 angle.holddown 250019---104 020130 boot,battery 041561 cable 250019---480 cable 250023---024 nut, wing pltd #3/8---16 824815---006 washer, lock ext tooth 3/8” pltd 02250092---169 nut,hex locking 3/8 pltd 825506---198...

  • Page 102: Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 INSTRUMENT PANEL & PARTS --- ALL 185 MODELS...
  • Page 103 .013 od x .017 blk 250038---120 See Section 7.9A for 185 Caterpillar cold weather starting aid (glow plug) parts. (I) Consists of Items #5 through #16. (II) For maintenance on warm---up valve no. 250032---545, order repair kit no. 250032---891.
  • Page 104 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A INSTRUMENT PANEL & PARTS --- ALL 185H MODELS...
  • Page 105 .616/.515 02250058---404 elbow, 90 1/4t pls 1/8 npt 250018---429 washer, pl---b reg 1/4” pltd. 838204---071 screw, mach. hx #8---32 x 3/4 pltd. 830101---075 (I) 185 and 185H Model Caterpillar only PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 106: Air Inlet And Exhaust

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 AIR INLET AND EXHAUST --- ALL JOHN DEERE MODELS...
  • Page 107 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 AIR INLET AND EXHAUST --- ALL JOHN DEERE MODELS part number description number quantity gasket, exhaust flange 02250095---855 elbow, rubber 040599 filter, air (I) 250040---807 duct,aluminized 250005---272 elbow, rubber 041960 hose, hump 042121 elbow, 90 250032---462 muffler...

  • Page 108: A Air Inlet And Exhaust

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.10A AIR INLET AND EXHAUST --- ALL CATERPILLAR MODELS...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10A AIR INLET AND EXHAUST --- ALL CATERPILLAR MODELS part number description number quantity elbow, rubber 040599 filter, air (I) 250040---807 duct,aluminized 250005---954 duct,aluminized 250005---272 elbow, rubber 041960 hose, hump 042121 tube 250027---353 duct,aluminized 250028---176 clamp, hose 250018---550...

  • Page 110: B Air Inlet And Exhaust

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.10B AIR INLET AND EXHAUST --- ALL CUMMINS MODELS...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10B AIR INLET AND EXHAUST --- ALL CUMMINS MODELS part number description number quantity raincap 045344 muffler 02250094---626 band, mounting 043370 clamp, exhaust 250004---198 baffle, front street side 250021---385 tube,exhaust 02250093---461 washer, sprlock m10 838810---220 capscrew, hex 8.8 m10 x 35 mm 828010---035...

  • Page 112: Fuel Tank And Connections

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FUEL TANK & CONNECTIONS --- JOHN DEERE AND CUMMINS MODELS...
  • Page 113 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FUEL TANK & CONNECTIONS --- JOHN DEERE AND CUMMINS MODELS part number description number quantity plug 02250053---416 tank, fuel 02250045---288 channel, fuel tank 02250044---500 weatherstrip (ft) 250022---436 support, fuel tank 02250044---501 neck,fuel fill 02250047---398 bushing,red 1 1/2 mpt x 3/4 fpt pls 02250055---144...
  • Page 114 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A FUEL TANK & CONNECTIONS --- CATERPILLAR MODELS...
  • Page 115 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A FUEL TANK & CONNECTIONS --- CATERPILLAR MODELS part number description number quantity plug 02250053---416 plug 02250053---416 tank, fuel 02250045---288 channel, fuel tank 02250044---500 weatherstrip (ft) 250022---436 support, fuel tank 02250044---501 neck,fuel fill 02250047---398 tube assembly, fuel pickup 02250050---023 gasket...

  • Page 116: Canopy Acoustical Panels And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY ACOUSTICAL PANELS & PARTS --- ALL JOHN DEERE MODELS...
  • Page 117 242538---161 panel, acoustical 02250083---107 panel, acoustical 02250084---902 panel, acoustical 02250084---903 panel, acc 250039---351 panel, acst 250039---626 buckle 047820 sub assembly,185 canopy (I) 02250086---889 panel, acst 02250083---106 weatherstrip 250041---174 baffle, front 02250044---107 panel, acoustical 02250092---755 panel 02250045---788 panel, acoustical 02250092---754...
  • Page 118 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY ACOUSTICAL PANELS & PARTS --- ALL JOHN DEERE MODELS...
  • Page 119 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY ACOUSTICAL PANELS & PARTS --- ALL JOHN DEERE MODELS (continued) part number description number quantity screw, mach phillips #10---24x1/2 plt 250025---692 screw, ser wash 5/16x3/4” 829705---075 washer, pl b r 5/16 pltd. 838205---071 capscr, btn hd skt 5/16 x 3/4 pltd.
  • Page 120 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS...
  • Page 121 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS part number description number quantity catch,slam pivot catch 250034---381 striker,slam latch 250038---598 grommet 040125 door 250039---368 hinge 250003---294 panel, acoustical 02250083---108 weatherstrip (ft) 250022---436 baffle 250028---453 eyebolt...
  • Page 122 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS...
  • Page 123 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12A CANOPY ACOUSTICAL PANELS & PARTS --- ALL CATERPILLAR MODELS (continued) part number description number quantity catch, door latch female 250033---829 sub assembly, canopy (I) 02250086---889 nut,hex locking #10 pltd. 825502---083 screw, mach phillips #10---24x1/2 plt 250025---692 screw, ser wash 5/16x3/4”...
  • Page 124 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS...
  • Page 125 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS part number description number quantity baffle, front 02250044---107 nut,hex flanged 5/16 pltd. 825305---283 screw, ser wash 5/16 x 3/4” pltd. 829705---075 catch,slam pivot catch 250034---381 striker,slam latch 250038---598...
  • Page 126 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS...
  • Page 127 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12B CANOPY ACOUSTICAL PANELS & PARTS --- ALL CUMMINS MODELS part number description number quantity capscr, btn hd skt 5/16 x 3/4 pltd. 02250091---543 nut,hex locking 5/16---18 pltd. 825505---166 washer, flt molded nylon 5/16” 250011---537 nut,hex flanged 5/16 pltd 825305---283...

  • Page 128: Canopy And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 CANOPY AND PARTS --- ALL MODELS...
  • Page 129 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 CANOPY & PARTS --- ALL MODELS part number description number quantity panel, roof canopy 02250081---505 channel, rear canopy 02250081---499 panel, front end 02250081---503 panel, front corner streetside 02250087---686 channel, side canopy 02250081---497 panel, front corner curbside 02250087---685 panel, rear corner curbside 02250087---683...

  • Page 130: 7.14 Decals

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS...
  • Page 131 ISO 9001 02250057---624 decal, noise emission control 049463 (U.S. compressors only) decal, Sullair AWF 250032---902 decal, Sullair logo --- black 02250057---603 sign, warning hot surfaces 407408 sign, warning crush/sever 408919 decal, water drain 040345 decal, diesel fuel...
  • Page 132 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS 2300 1700...
  • Page 133 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS (Continued) part number description number quantity decal, warning 100/1600 (I) 250028---258 sign, warning compressor fluid fill cap 049685 reflector, 2” x 8” red stripe 040103 reflector, amber 250034---319 decal, speed rated---John Deere & Cummins 02250045---449 decal, speed rated---Caterpillar (not shown) 250023---688 sign, warning sever fan port...
  • Page 134 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS 02250100---288 02250100---289 02250078---031...
  • Page 135 Sdecal, wiring diagram (Caterpillar)(I) 02250093---292 Sdecal, wiring diagram (Cummins)(I) 02250095---938 tag, rpm warranty void (I) 250025---437 seal, wire w/lead disc (I) 250026---962 decal, 185 cfm --- black (I) 02250057---566 decal, 185H cfm---black (I) 02250057---568 decal, AWF warranty(I) 02250097---455 decal, Deere Power (I) 02250084---295...
  • Page 136 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 137 Telephone: 755---6851686 FAX: 755---6853473 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1---800---SULLAIR (U.S.A. Only) or 1---219---879---5451 FAX: (219) 874---1273 FAX: (219) 874---1835 (Parts) FAX: (219) 874---1805 (Service) Printed in U.S.A. Specifications Subject To...

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