Sullair TS-20 Operator's Manual And Parts List
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Sullair TS-20 Operator's Manual And Parts List

Sullair TS-20 Operator's Manual And Parts List

Industrial air compressor, 100-250hp/75-187kw air-cooled & water-cooled standard & 24kt
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INDUSTRIAL AIR
COMPRESSOR
T T S S -2 2 0 0
V V 2 2 0 0 0 0 T T S S
100-250HP/75-187KW
AIR-COOLED & WATER-COOLED
STANDARD & 24KT
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250146-047
©Sullair Corporation

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Do you have a question about the TS-20 and is the answer not in the manual?

Questions and answers

John Calaycay
February 17, 2025

What is the static pressure of the cooling ****?

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1 comments:
Mr. Anderson
May 14, 2025

The static pressure of the cooling system for the Sullair TS-20 is recommended to be between 25 to 75 psig (1.7 to 5.2 bar).

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Summary of Contents for Sullair TS-20

  • Page 1 T T S S -2 2 0 0 V V 2 2 0 0 0 0 T T S S 100-250HP/75-187KW AIR-COOLED & WATER-COOLED STANDARD & 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250146-047 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and com- pressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION 2.8 INSTRUMENTATION, FUNCTIONAL DESCRIPTION Section 3 SPECIFICATIONS 3.1 SULLAIR TS-20 SPECIFICATIONS 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS 3.3 APPLICATION GUIDE Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section 4 INSTALLATION (CONT). 4.6 ELECTRICAL PREPARATION 4.7 MOTOR ROTATION DIRECTION CHECK Section 5 OPERATION- ELECTRO- MECHANICAL 5.1 GENERAL 8.2 PURPOSE OF CONTROLS 5.3 INITIAL START-UP PROCEDURE 5.4 SUBSEQUENT START-UP PROCEDURE 5.5 SHUTDOWN PROCEDURE Section 6 SUPERVISOR CONTROLLER™ Figure 6-1 Supervisor Controller Panel Section 7 MAINTENANCE...
  • Page 5 Figure 9-6 Identification- V200TS Water-cooled with Enclosure 125-150HP/75-112KW Figure 9-7 Identification- V200TS Water-cooled with Enclosure 125-200HP/93-150KW Figure 9-8 Wiring Diagram V200TS Non-CE Figure 9-9 Wiring Diagram V200TS CE Section 10 SPARE PARTS LIST 10.1 PROCEDURE FOR ORDERING PARTS 10.2 SPARE PARTS LIST- TS-20 AND V200TS...

  • Page 7: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.

  • Page 8: Fire And Explosion

    Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.

  • Page 9: Electrical Shock

    Section 1 SAFETY contact any other portion of the compressor when making adjustments or repairs to exposed live parts B. DO NOT use air line anti-icer systems in air lines of the electrical system. Make all such adjustments supplying respirators or other breathing air utiliza- or repairs with one hand only, so as to minimize the tion equipment and DO NOT discharge air from possibility of creating a current path through the...

  • Page 10: Entrapment

    Section 1 SAFETY K. When moving the compressor by forklift truck, attempt to forklift a compressor that is not secured utilize fork pockets if provided. Otherwise, utilize to its pallet, as uneven floors or sudden stops may pallet if provided. If neither fork pockets or pallet are cause the compressor to tumble off, possibly caus- provided, then make sure compressor is secure ing serious injury or property damage in the...

  • Page 11: Introduction

    The fluid Figure 2-1 Sullair TS-20 Rotary Screw Air Compressor...
  • Page 12 2. It seals the leakage paths between the rotors and the stator and also between the rotors them- With a Sullair compressor, there is no mainte- nance or inspection of the internal parts of the selves. compressor unit permitted in accordance with 3.
  • Page 13 Section 2 DESCRIPTION Figure 2-3 Compressor Cooling, Lubrication and Discharge System- Water-cooled (Typical) system (air-cooled version) consists of a fan, radia- where it lubricates, cools and seals the rotors and tor-type cooler/aftercooler assembly, full-flow fluid the compression chamber. filter, thermal valve, fluid stop valve and intercon- As the discharge temperature rises above 170ºF nection piping.

  • Page 14: Compressor Discharge System

    175 psig (12.1 bar). compressor. The same valve automatically shuts All Sullair compressor models are equipped with a off the water supply when the compressor is shut high pressure shutdown switch to shut down the down.
  • Page 15 Section 2 DESCRIPTION Figure 2-4A Control System TS-20 (with Spiral Valve)(Typical)
  • Page 16 Section 2 DESCRIPTION Figure 2-4B Control System TS-20 (with Spiral Valve) (Typical)
  • Page 17 Section 2 DESCRIPTION ate in the same manner except for the stated pres- used, the service line pressure keeps on rising. sures. When it exceeds 110 psig (7.6 bar), the air pressure switch opens de-energizing the solenoid valve. The START MODE - 0 TO 50 PSIG (0 TO 3.5 BAR) line pressure through the solenoid valve holds inlet When the compressor START button is depressed, butterfly valve closed, and at the same time it...
  • Page 18 Section 2 DESCRIPTION Figure 2-5 Compressor Air Inlet System er reaches the red zone, filter service is required (see Figure 2-6). • The start push-button turns the compressor on and resets the compressor. • The stop push-button turns the compressor off.
  • Page 19 Section 2 DESCRIPTION Figure 2-7 Piping and Instrumentation Diagram (Typical)
  • Page 20 NOTES...

  • Page 21: Sullair Ts-20 Specifications

    Section 3 SPECIFICATIONS 3.1 SULLAIR TS-20 SPECIFICATIONS 50 Hz Model DIMENSIONS M 3 /MIN TS-20 LENGTH WIDTH HEIGHT (I) WEIGHT (II) (MM) (MM) (MM) (KG) 100L 3048 1829 1727 3674 100H 14.1 3048 1829 1727 3674 100HH 12.1 3048 1829...

  • Page 22: Application Guide

    Certain other plastic materials may also be Maintenance of all other components is still recom- affected. mended as indicated in the Operator's Manual. (I) Plastic Pipe Institute, Recommendation B, 3.3 APPLICATION GUIDE Adopted January 19, 1972. Sullair encourages the user to participate in a fluid...

  • Page 23: Mounting Of Compressor

    OSHA, excessive pressure drop is not created across the National Electrical code and/or any applicable fan. Consult a Sullair office for assistance in utiliz- Federal, State and Local codes, standards and reg- ing this heat.

  • Page 24: Motor Rotation Direction Check

    Section 4 INSTALLATION Figure 4-1 Service Air Piping (Typical Installation) nects etc. Customer wiring is very minimal. Sullair START button and check all protective devices provides a wiring diagram for use by the installer. to be sure that they will de-energize the starter coil when activated.
  • Page 25 ELECTRO-MECHANICAL 5.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...

  • Page 26: Purpose Of Controls

    Section 5 OPERATION- ELECTRO-MECHANICAL 5.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATOR PURPOSE THERMAL VALVE Regulates the flow of fluid to and around the cooler. Designed to maintain a minimum operating temperature of 170ºF (77ºC); used for fast warm-up on start-up. MINIMUM PRESSURE/CHECK VALVE Maintains minimum of 50 psig (3.5 bar) in the compressor sump when the compressor is loaded.

  • Page 27: Initial Start-Up Procedure

    Section 5 OPERATION- ELECTRO-MECHANICAL 5.3 INITIAL START-UP PROCEDURE 7. Observe the operating temperature. If the oper- The following procedure should be used to make ating temperature exceeds 205ºF (96ºC), the the initial start-up of the compressor: cooling system or installation environment should be checked.
  • Page 28 Section 6 SUPERVISOR CONTROLLER™ Figure 6-1 Supervisor Controller Panel For information concerning all aspects of the Supervisor Controller, consult the Supervisor Controller manual.
  • Page 29 Section 7.7, Parts Replacement and Adjustment Procedures. For general locations of machine components, refer to Figures 2-1, 2-7 (TS-20), and 9-1A, 9-1B, 9- 1C, 9-2 and 9-3 (V200TS). 7.2 DAILY OPERATION Prior to starting the compressor, it is necessary to check the fluid level in the sump.

  • Page 30: Filter Maintenance

    MAINTENANCE (100-150HP/75- ture, it is important that ONLY replacement ele- 112KW) ments identified with the Sullair name, logo and Refer to Figure 7-3. Air filter (P/N 408399) mainte- appropriate part numbers be used, and that sub- stitute elements NOT be used, due to the fact that...
  • Page 31 Section 7 MAINTENANCE Figure 7-3 Air Filter (P/N 408399) element no. 405158. Below you will find procedures (100-150HP/ 75-112KW) on how to replace the air filter element. AIR FILTER ELEMENT REPLACEMENT 1. Clean the exterior of the air filter housing. 2.
  • Page 32 Section 7 MAINTENANCE prior to resuming operation. PRIMARY ELEMENT REPLACEMENT 1. Place the element in position on the cover and AIR FILTER MAINTENANCE (200-250HP/ 150- replace the lockring to secure the cover and ele- 187KW) ment. Refer to Figure 7-4. Air filter (P/N 048456) mainte- nance should be performed when the air filter main- 2.
  • Page 33 Section 7 MAINTENANCE Figure 7-6 Pressure Switch (P/N 040694) control system, it is necessary to determine the desired operating pressure range and also the maximum pressure at which your compressor is to operate. (The pressure must not exceed the maxi- mum operating pressure which is stamped on the compressor serial number nameplate).
  • Page 34 Section 7 MAINTENANCE Figure 7-8 Drive Coupling Alignment by an indicating rod that protrudes from the sump tank side of the first stage stator. When the rod is fully extended, the spiral valve is fully open (unloaded position). The spiral valve rack should start to move at this time.

  • Page 35: Troubleshooting

    However, DO NOT assume that these are the Should your problem persist after making the rec- only problems that may occur. All available data ommended check, consult your nearest Sullair rep- concerning the trouble should be systematically resentative or the Sullair Corporation factory.
  • Page 36 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS Discharge Temperature Switch Open Cooler plugged; clean tubes. If plugging persists, DOWN WITH AIR (Continued) install water conditioner (water-cooled only). DEMAND PRESENT (CONTINUED) Cooling air flow restricted; clean cooler and check for proper ventilation.
  • Page 37 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES Plugged Control Line Filter Clean or repair if necessary. ABOVE CUT-OUT PRES- SURE SETTING ON PRESSURE SWITCH (CONTINUED) EXCESSIVE COMPRES- Clogged Return Line or Orifice Clean strainer (screen and o-ring replacement kit SOR FLUID CONSUMP- available).
  • Page 38 NOTES...

  • Page 39: Applications

    Section 9 VARIABLE SPEED DRIVE APPLICATIONS 9.1 DESCRIPTION OF COMPONENTS speed and the sump pressure will quickly rise from 0 to 50 psig ( 0-3.4 bar). During this period, both the Refer to Figures 9-1A, 9-1B, 9-1C and 9-1D. The regulator and solenoid valves are closed, the inlet components and assemblies of the air compressor are clearly shown.
  • Page 40 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Consequently, the VSD will regulate the motor valve. Simultaneously, the solenoid valve sends a speed to achieve the set point pressure. pneumatic signal to the blow down valve. The blow- down valve opens to the atmosphere, reducing the Decreasing demand condition: sump pressure.
  • Page 41 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1A Sullair V200TS Rotary Screw Air Compressor- Air-cooled (typical component layout)
  • Page 42 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1B Sullair V200TS Rotary Screw Air Compressor- Air-cooled (I) (typical component layout) (I) Applies to the following models: HP/KW 380V 460V 575V 125/93 150/112 200/150...
  • Page 43 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1C Sullair V200TS Rotary Screw Air Compressor- Water-cooled (typical component layout)
  • Page 44 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1D Sullair V200TS Rotary Screw Air Compressor- Water-cooled (I) (typical component layout) (I) Applies to the following models: HP/KW 380V 460V 575V 125/93 150/112 200/150...
  • Page 45 Section 9 VARIABLE SPEED DRIVE APPLICATIONS NOTES...
  • Page 46 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2 V200TS Piping and Instrumentation (Air-cooled) 02250145-601R02...
  • Page 47 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2 V200TS Piping and Instrumentation (Air-cooled) description part part part quantity number number number number 100HP/ 125-150HP/ 200HP/ 75KW 93-112KW 150KW filter, air inlet 409264 02250140-798 02250140-798 valve, inlet butterfly 040336 040336 040338 control, Sullicon 011682-003 011682-003...
  • Page 48 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2 V200TS Piping and Instrumentation (Air-cooled) 02250145-601R02...
  • Page 49 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2 V200TS Piping and Instrumentation (Air-cooled) (continued) description part part part quantity number number number number 100HP/ 125-150HP/ 200HP/ 75KW 93-112KW 150KW EES SOLENOID VALVE OPTION: vlv, sol 4way 1/4 150# n4 110/120v 02250125-674 02250125-674 02250125-674...
  • Page 50 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3 V200TS Piping and Instrumentation (Water-cooled) 02250145-638R02...
  • Page 51 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3 V200TS Piping and Instrumentation (Water-cooled) description part part part quantity number number number number 100HP/ 125-150HP/ 200HP/ 75KW 93-112KW 150KW filter, air inlet 409264 02250140-798 02250140-798 valve, inlet butterfly 040336 040336 040338 control, Sullicon 25s 011682-003 011682-003...
  • Page 52 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3 V200TS Piping and Instrumentation (Water-cooled) 02250145-638R02...
  • Page 53 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3 V200TS Piping and Instrumentation (Water-cooled) (continued) description part part part quantity number number number number 100HP/ 125-150HP/ 200HP/ 75KW 93-112KW 150KW valve, ball 1/4” npt 047115 047115 047115 WATER SHUT-OFF SOLENOID OPTION: valve, solenoid water shutoff 250035-291 250035-291...
  • Page 54 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-4 Identification- V200TS Air-cooled with Enclosure 100-150HP/75-112KW 02250147-156R01...
  • Page 55 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-5 Identification- V200TS Air-cooled with Enclosure 125-200HP/93-150KW 02250147-155R01...
  • Page 56 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-6 Identification- V200TS Water-cooled with Enclosure 100-150HP/75-112KW 02250147-197R01...
  • Page 57 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-7 Identification- V200TS Water-cooled with Enclosure 125-200HP/93-150KW 02250147-196R01...
  • Page 58 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-8 Wiring Diagram V200TS Non-CE 02250145-403R02...
  • Page 59 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-9 Wiring Diagram V200TS CE 02250145-404R02...
  • Page 60 NOTES...
  • Page 61 ILLUSTRATIONS AND PARTS LIST 10.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone or fax numbers below.
  • Page 62 Section 10 ILLUSTRATIONS AND PARTS LIST 10.2 SPARE PARTS LIST- TS-20 AND V200TS (CONTINUED) DESCRIPTION KIT NUMBER repair kit for air cylinder 250016-183 (I) 608311-001 repair kit for discharge check valve 018435 606206-001 repair kit for solenoid valve no. 02250125-653 02250125-843 •replacement coil for solenoid valve no.
  • Page 63 NOTES...
  • Page 64 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...

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