SICK FOS-HVS Series Operating Instructions Manual
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SICK FOS-HVS Series Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
FOS-HVS
Quality control system

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Summary of Contents for SICK FOS-HVS Series

  • Page 1 O P E R A T I N G I N S T R U C T I O N S FOS-HVS Quality control system...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...

  • Page 3: Table Of Contents

    Structure of the configuration interface......... 7.2.1.1 Title bar..............7.2.1.2 Menu area............... 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...
  • Page 4 FOD (Foreign Object Detection) page..... 7.5.9 Device menu group..............O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 5 13.4 Control bits IN................... 13.5 Control bits OUT..................13.6 Data OUT....................100 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 6: About This Document

    Target groups This document is intended for qualified persons who install, commission, operate and maintain the product. Related applicable documents NOTE The documents can be found at www.sick.com/[PART NUMBER]. Other documents relevant for the product • System specification Circuit diagram °...

  • Page 7: Further Information

    Operating instructions SID120 Sensor Integration 8023944 Display Further information NOTE The product page can be found at www.sick.com/[PRODUCT NUMBER]. The following information is available depending on the product: • Data sheets • These operating instructions in all available languages •...

  • Page 8: Safety Information

    The local laws, regulations, technical rules and internal company operating instruc‐ tions at the usage site must be observed. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 9: Warnings On The Device

    8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 10: Intended Use

    The product is only suitable for use in industrial environments. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

  • Page 11: Requirements For The Qualification Of Personnel

    Article 2 (4) e, RoHS 2011/65 / EU, and must therefore only be used in such plants. The product is neither suitable nor approved for use outside of these systems. SICK therefore cannot provide any warranty or accept any liability whatsoever for such use.

  • Page 12: Product Description

    SIM4000 probe combination at the bottom of the picture is optional and only available in a system with 3 heads. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 13: System Components

    (2). Figure 3: FOS-HVS measuring head Ranger3 Line laser 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 14: Evaluation Unit Sim4000

    PLC to receive an inspection start signal and a result transmission. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 15: Sid120 Display Device

    In addition to the inspec‐ tion results, status information about the inspection system is also displayed. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 16: Mounting

    Operation of the FOS-HVS Foreign Object Detection System ° Cleaning, maintenance, and service ° O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 17: Electrical Installation

    NOTE Observe the circuit diagram provided during commissioning. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 18: Commissioning

    The necessary settings and parameters in the menus to configure the system are described in section Configuration of the SIMs. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 19: Operation

    Typical IP addresses of the SIMs (these may differ depending on the configuration): IP addresses • SIM_Middle: http://192.168.0.2 • SIM_Right: http://192.168.0.3 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 20: Higher-Level Functions

    The menu area contains the individual selection options for the functions of the system. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 21: Main Window

    The settings can be used to select the language, units, and display mode. To change the settings, you need to first click on the pencil icon. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 22: Master Sim Operation (Master Side)

    User names and passwords User level Password Maintenance Main O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 23: Application Menu Group

    The control bits are set to report the status of the system and the result of the last inspection to the PLC. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 24: Plc Simulation Page

    The following figure lists the menu items on the SID for the Maintenance user. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 25 SID and the master SIM. The SID therefore does not have any information about the system: 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 26: System Start

    O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 27 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 28: Inspection Process And Result Display

    The following figure shows the display on the SID during a successful inspection. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 29 The region where an error occurred is shown here in red. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 30 The display on the SID then appears as shown in the following figure. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 31: System Messages On The Sid

    The article is automatically transferred to the application by the PLC when an HVS enters the final inspection. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 32: Configuration Of The Sims

    O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 33: Image Display Functions

    Reflectance image type: Display light/dark image (based on the reflection of the laser beam into the camera). 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 34: Additional Information About The Image

    Figure 25: Additional information (Heightmap) Figure 26: Additional information (Reflectance) O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 35: Application Menu Group

    If a region in the schematic diagram is highlighted in color during an inspection, the reason for this result can be viewed on this page. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 36 • ck OK: Additional inspection for special regions OK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 37 • ck NOK: Additional inspection for special regions NOK 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 38: Article Menu Group

    (for which the alignment, ROIs, etc. are to be created or modified) can be selected on this page. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 39 CAM1 and CAM2 cameras (Article.json, Article‐ Schema.png, Cam1_Reference_r3.json, Cam2_Reference_r3.json). 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 40 Before confirming, check the article name and Article external ID to make sure that the article you actually want is overwritten. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 41: Camera Page

    Capture an image directly from the camera. This function provides assistance during setup or maintenance mode. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 42 Figure 36: Camera menu page, 3D Image Settings O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 43 Display the parameter values Exposure Time, Multi Slope Mode, Grab Timeout, Detection Threshold and Number Profiles per Frame. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 44: Block Page

    Add new block. Delete block. Input field for name assignment. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 45 Larger values shift the midpoint downward, smaller values shift it upward. Radius of the circular block. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 46: Test Article Page

    The following general functions are identical for the different alignment types: O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 47: Global Align Page

    The Global Align must be followed by one of the other three alignments (3E, CC, PA). Each region to be checked expects an alignment as an input parameter. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 48 O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 49: Align 3E Page

    8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 50 Click Select to confirm. To apply the settings, click Teach. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 51 Show the straight line through edge point 3 (a perpendicular line in this exam‐ ple). 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 52 Now resize, position, and orient the rectangle manually or use the numeric input fields on the tab. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 53: Align Cc Page

    Options tab The Options tab is used to configure display or maintenance parameters. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...
  • Page 54 Figure 51: Align CC, Center Circle tab O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 55 If the angle = 90°, the height is horizontal and the width is vertical. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 56: Align Pa Page

    Opening Rect Length parameters. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 57 +-180°. This can be prevented using the settings on the Symmetric Blob tab. Figure 55: Align PA, Symmetric Blob tab 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 58: Basic Roi Menu Group

    NOTE For all changes in the Common and ROI tabs, the Teach button must be pressed to apply the changes. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 59 (indicated by the Teach State) remains unchanged when changes are made here. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 60 Larger values shift the midpoint downward, smaller values shift it upward. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 61 The points can be positioned graphically or using the configuration options in the window shown below. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 62 When only four points remain, the button becomes inactive. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 63: Selector Page

    Go to the editing page of the inspection. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 64: Special Feature Menu Group

    After clicking the Teach button, the ROI is displayed. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 65 The recessed area is displayed with a green outer contour. The area of the recessed region is displayed in transparent blue. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 66 It is recommended to select the same block as for Basic ROI. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 67 Parameters tab The parameters in this tab control the automatic finding of circles. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...
  • Page 68 The number of circles found and the number of circles expected therefore do not match. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 69 Figure 71: ROI Circle, Param. Absolute tab 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 70: Roi Screw Page

    The configuration options in the Options tab are the same as those described in the ROI Simple menu (see "Options tab", page 65). O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 71 Figure 74: ROI Screw, Parameters tab 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 72: Roi Seal Page

    Parameters for development. This can be used to display the debug region used for system maintenance. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 73 The Mask tab is used to adjust the inspection region for surface checks to avoid false detections. Figure 77: ROI Seal, Mask tab 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...
  • Page 74 Checking for steadiness involves detecting foreign objects resting against the rubber seal. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 75 Figure 80: ROI Seal, ROI tab 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 76: Checks Menu Group

    NOTE For all changes in the areas below, the Get ROI button must be clicked to apply the changes. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 77: Fod (Foreign Object Detection) Page

    Parameters for development. This can be used to display the debug region used for system maintenance. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 78 ROI Circle menu (see "Param. Absolute tab", page 69). O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 79: Device Menu Group

    Start downloading the calibration file for the active camera. If the download is successful, a corresponding message appears in the status bar. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 80: General Menu Group

    The list of individual apps is displayed in the lower area. This list is used for detailed troubleshooting. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 81: Logger Page

    NOTE Entries in the Severe level are always displayed. This level cannot be turned off.All log outputs up to the currently set level are always displayed. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...

  • Page 82: Image Storage Page

    FTP server can be configured for the Maintenance user level and above. Figure 89: FTP client configuration O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 83: System Page

    Restart all apps on the device (equivalent to restarting the application). Restart device (SIM). 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 84 Description Occupied working memory. Free working memory. Total memory. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 85: Info Page

    Information about the device (Device area) • Statistical information (Statistics area). 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 86: Maintenance

    (see "Backup/Restore Current Article", page 39) for each article. Backup System Settings (see "Backup/Restore System", page Backup of the SOPAS parametrization file in the SICK AppManager (SOPAS-Vars) 8.2.2 Backing up the SID Procedure for backing up the SID: Backup System Settings (see "Backup/Restore System", page...

  • Page 87: Laser Unit Maintenance

    Dust and fingerprints on optical interfaces can reduce the beam quality. Do not touch the glass lenses with your fingers. 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS...
  • Page 88 Clean the optical surfaces regularly using a clean, damp, lint-free cloth. Further topics • Notes on the laser O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 89: Troubleshooting

    Data frames are being sent or received. Ö Laser Helping support in the event of a fault If an error cannot be rectified independently, the responsible SICK subsidiary must be contacted. For a quick response to your request, SICK Support needs the following information: •...

  • Page 90: Decommissioning

    Electronics: capacitors, accumulators, batteries. • Displays: Liquid in the LC displays. O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 91: Technical Data

    25 s scan time (HVS length: 2,200 mm x width 1,700 mm) 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 92: Dimensional Drawings

    Figure 96: Dimensional drawings of the FOS-HVS measuring head O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 93: Sid120

    (17,30) 15,85 Figure 97: Dimensional drawings of the SID120 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 94: Sim4000

    157.4 (6.20) Figure 98: Dimensional drawings of the SIM4000 O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 95: Spare Parts

    SIM4000 for measuring head 2123866 SID120 FOS web display 2125739 Encoder distributor 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 96: Annex

    Camera Block Test article Alignment Global Align Align 3E O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 97 Logger Image Storage FTP Client System Info Application Settings 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 98: Test Sequence

    Result invalid violation Inspection ResultNOK result ResultOK End of inspection O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...

  • Page 99: Control Bits Process Diagram

    FTPError 13.5 Control bits OUT Name Control bit ArticleValid 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...

  • Page 100: Data Out

    13.6 Data OUT Name Byte Article ID Serial number O P E R A T I N G I N S T R U C T I O N S | FOS-HVS 8027445/V1-0/2022-06-15 | SICK Subject to change without notice...
  • Page 101 ANNEX 8027445/V1-0/2022-06-15 | SICK O P E R A T I N G I N S T R U C T I O N S | FOS-HVS Subject to change without notice...
  • Page 102 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

This manual is also suitable for:

Fos-hvs mono 1600Fos-hvs duo 1600Fos-hvs duo 2400

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