Timberwolf TW 280TFTR Instruction Manual
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Timberwolf TW 280TFTR Instruction Manual

Wood chipper
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TW 280TFTR WOOD CHIPPER
UK INSTRUCTION MANUAL
(ORIGINAL INSTRUCTIONS)
timberwolf-uk.com

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  • Page 1 TW 280TFTR WOOD CHIPPER UK INSTRUCTION MANUAL (ORIGINAL INSTRUCTIONS) timberwolf-uk.com...
  • Page 2 © Copyright Timberwolf Ltd 2018 The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted or used in any way in any medium without the written permission of Timberwolf Ltd.

  • Page 3: Table Of Contents

    CONTENTS 1 / 74 TW 280TFTR Section Page No. INTRODUCTION PARTS LOCATOR DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment (PPE) Basic Woodchipping Safety General Safety Matters Noise Test STORAGE Storing the Chipper OPERATING INSTRUCTIONS Recommissioning after Storage Vibration Data Delivery Manual Controls...

  • Page 4: Introduction

    ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES PURPOSE The Timberwolf TW 280TFTR is designed to chip solid wood material up to 210mm in diameter and capable of chipping over 6.5 tonnes of brushwood per hour. SPECIFICATION DIMENSIONS Engine type: Kubota 4-cylinder turbo diesel Serial No.

  • Page 5: Parts Locator Diagrams

    DRIVING PLATFORM ROTOR HOUSING BLADE ACCESS THE TW 280TFTR HAS THE FOLLOWING FIXED GUARDS FOR PROTECTION OF THE OPERATOR, CHIPPER AND ENVIRONMENT: • Roller Box Guard: Protects rotor housing from damage or foreign matter. Protects the user from injuries from moving rollers and ejected material during operation.
  • Page 6 PARTS LOCATOR 4 / 74 TW 280TFTR CUTTER ELECTRICAL PANEL CONTROL PANEL TOP ROLLER SLIDE JACK ROTOR BLADE (x2) HYDRAULIC ROTOR BELT TENSION OIL FILTER STARTER DIRECTIONAL DRIVE GREASING PANEL PUMP PULLEY SECTION (x4) ADJUSTER MOTOR CONTROL VALVE PULLEY TOOL BOX CONTENTS: •...

  • Page 7: Safe Working

    SAFE WORKING 5 / 74 TW 280TFTR OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT (PPE) • Chainsaw safety helmet (EN 397) fitted with mesh visor (EN 1731) and ear defenders (EN 352). • Work gloves with elasticated wrist. • Steel toe cap safety boots (EN 345-1).

  • Page 8: Noise Test

    SAFE WORKING 6 / 74 TW 280TFTR GENERAL SAFETY MATTERS DO NOT ALLOW THE FOLLOWING • Do not operate chipper unless available light is sufficient TO ENTER THE to see clearly. MACHINE, AS DAMAGE IS • Do not use or attempt to start the chipper without the LIKELY feed funnel, guards and discharge unit securely in place.

  • Page 9: Storage

    ü ü ü Follow the recommissioning process before operation. NOTE: Regardless of storage time, all Timberwolf machines must be in a stable, level position with the discharge tube pointing away from the driver’s platform. C190-0150 01.03.2019 Rev: 2.0...

  • Page 10: Operating Instructions

    This data is provided to enable assessment of vibration exposure, when the machine is operated in the modes described. Please refer to local Health & Safety Regulations to determine the daily exposure action and limit values. TW 280TFTR, Tracked Hydraulic Fed Chipper, 45hp 1498cc Diesel Engine Declared vibration emission value in accordance with BS EN 12096:1997...

  • Page 11: Delivery

    DELIVERY All Timberwolf TW 280TFTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-6 which contain important health and safety information and advice.

  • Page 12: Engine Controls

    OPERATING INSTRUCTIONS 10 / 74 TW 280TFTR ENGINE CONTROLS The engine controls are in two locations. The engine ignition is on the control panel in the centre of the machine, and the throttle lever is on the bonnet next to the engine stop switch (see parts locator on page 3).

  • Page 13: Before Using The Chipper

    OPERATING INSTRUCTIONS 11 / 74 TW 280TFTR BEFORE USING THE CHIPPER It is essential to carry out the following tests to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. Observing the function as described will confirm that the safety circuits are working correctly.

  • Page 14: Starting To Chip

    OPERATING INSTRUCTIONS 12 / 74 TW 280TFTR STARTING TO CHIP • Check that the machine is level and running smoothly. • Release the catches on the feed tray and lower into the working position. Pull to release the red stop button.

  • Page 15: Blade Wear

    40 degrees. When performing daily blade checks ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull” change the blade(s). The TW 280TFTR is fitted with 2 blades 158mm (6") long.

  • Page 16: Troubleshooting

    This table is a troubleshooting guide to common problems. If your problem is not listed below, or is unresolved after following the guide, please contact your Timberwolf service agent, whose Timberwolf trained engineers can perform further fault finding. Before you call, please have this operating manual and the machine serial number ready.

  • Page 17: Service Instructions

    SERVICE INSTRUCTIONS 15 / 74 TW 280TFTR SERVICE SCHEDULE Daily SERVICE SCHEDULE Check Hours Hours Hours Year ü Check coolant. ü Check radiator is clear. ü Check hydraulic oil level ü Check engine oil - top up if necessary (10W-30).

  • Page 18: Safe Maintenance

    (minimum) ratchet strap SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.

  • Page 19: Hazardous Materials And End Of Machine Life

    Diesel/Petrol • Copper Ease MATERIAL SAFETY DATA SHEETS FOR HAZARDOUS MATERIALS SUPPLIED WITHIN TIMBERWOLF MACHINES ARE AVAILABLE ON REQUEST. REFER TO THESE FOR FIRST AID AND FIRE PROTECTION MEASURES. Always follow recommended procedures for safe handling, removal and disposal of hazardous materials. Safety precautions should be taken when handling hazardous materials (use of oil-resistant gloves and safety glasses are recommended - respiratory protection is not required).

  • Page 20: Battery Safety Information

    SERVICE INSTRUCTIONS 18 / 74 TW 280TFTR BATTERY SAFETY INFORMATION WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES • For safety reasons, wear eye Corrosive hazard: suds, and rinse with plenty of protection when handling a water. Battery acid is highly corrosive, battery.

  • Page 21: Change Blades

    Reassemble the blades, bolts, washers and nuts in the order shown in the diagram. Use only genuine Timberwolf nuts and washers, as they are of a higher grade than normally stocked at fastener factories. Failure to use the appropriate grade nuts or washers may result in damage, injury or death.

  • Page 22: Tension Drive Belts

    Loosen the M8 lock nut. Adjust M8 bolt to tension/slacken drive belt. For instructions on checking belt tension & correct belt tension values, please refer to the Timberwolf V-Belt Tensioning Data Table (page 36). Re-tighten lock nut and M10 bolts.

  • Page 23: Grease The Roller Spline And Rotor Bearings

    SERVICE INSTRUCTIONS 21 / 74 TW 280TFTR GREASE THE ROLLER SPLINE AND ROTOR BEARINGS NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be daily. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.

  • Page 24: Change Hydraulic Oil And Filter

    SERVICE INSTRUCTIONS 22 / 74 TW 280TFTR CHANGE HYDRAULIC OIL AND FILTER NOTE: This is a non-adjustable air breather filter. Remove the black screw cap from the filter housing. Refill with VG 32 hydraulic oil until the level is between the min and the max lines marked on the tank (about Partially remove the filter element from the inner cup.

  • Page 25: Checking The Rubber Tracks

    SERVICE INSTRUCTIONS 23 / 74 TW 280TFTR CHECKING THE RUBBER TRACKS CARVED The structure of the rubber track is shown in this diagram. The steel PROFILE cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic.

  • Page 26: Track Loosening/Tightening Procedures

    SERVICE INSTRUCTIONS 24 / 74 TW 280TFTR TRACK LOOSENING/TIGHTENING PROCEDURES Track tension is maintained by grease in the adjuster unit. Adding more grease will increase track tension, removing grease will decrease it. The grease contained in the hydraulic track tensioner ram is pressurised.

  • Page 27: Installing The Rubber Tracks

    SERVICE INSTRUCTIONS 25 / 74 TW 280TFTR INSTALLING THE RUBBER TRACKS Check that the grease contained in the hydraulic cylinder has been removed. Mesh the track links in the sprocket and place the other end of the track on the track-stretching wheel.

  • Page 28: Warranty Statement

    TW 280TFTR TIMBERWOLF NO-NONSENSE WARRANTY All new Timberwolf machines come with peace of mind built in. Our no-nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down. Your warranty statement is included in your manual pack. Please ensure you register your machine with your dealer to ensure you are eligible for the full Timberwolf warranty period.

  • Page 29: Declaration Of Conformity

    DECLARATION OF CONFORMITY 27 / 74 TW 280TFTR Types with Timberwolf Safety Plus Kit (-FR) also comply with Technical Instruction SG/SAFSL/SDTPS/2016-700 of 31 August 2016 of the French Ministry of Agriculture. C190-0150 01.03.2019 Rev: 2.0...

  • Page 30: Identification Plate

    IDENTIFICATION PLATE 28 / 74 TW 280TFTR C190-0150 01.03.2019 Rev: 2.0...

  • Page 31: Decals

    DECALS 29 / 74 TW 280TFTR DECAL DESCRIPTION DECAL DESCRIPTION 4099 Danger. Warning. Rotating blades. Hot exhaust Keep hands and feet out. 2800 Warning. Reverse feed High velocity discharge - keep clear 2801 Personal Protective Equipment required. Forward feed See page 5.
  • Page 32 DECALS 30 / 74 TW 280TFTR DECAL DESCRIPTION DECAL DESCRIPTION P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Caution. Do not put road sweepings in...

  • Page 33: Electrical Parts Locator

    ELECTRICAL PARTS LOCATOR 31 / 74 TW 280TFTR C190-0150 01.03.2019 Rev: 2.0...

  • Page 34: Circuit Diagrams

    CIRCUIT DIAGRAM 32 / 74 TW 280TFTR C190-0150 01.03.2019 Rev: 2.0...
  • Page 35 CIRCUIT DIAGRAM 33 / 74 TW 280TFTR P*2741 plus C161-0106 Crank Loom C190-0150 01.03.2019 Rev: 2.0...
  • Page 36 CIRCUIT DIAGRAM 34 / 74 TW 280TFTR C161-0119 C190-0150 01.03.2019 Rev: 2.0...

  • Page 37: Hydraulic Layout

    HYDRAULIC LAYOUT 35 / 74 TW 280TFTR C190-0150 01.03.2019 Rev: 2.0...

  • Page 38: V-Belt Tensioning Table

    5. Take the reading from the deflection scale of the tension meter (read at the lower edge of the 'o'-ring) & compare this value with that given in the table. 6. Tighten or loosen belts as required following procedure given in this operator's manual. Tension gauges are available from Timberwolf spares, quoting part no. 18091 Rotor ROTOR BELTS...

  • Page 39: Warranty Service Check Record

    WARRANTY SERVICE RECORD CHECK 37 / 74 TW 280TFTR Model number: Serial number: Date of delivery/ Options/extras: handover: Dealer pre delivery check: Inspected by: 50 HOUR WARRANTY SERVICE CHECK Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 40: Service Record

    SERVICE RECORD 38 / 74 TW 280TFTR Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 41: Parts Lists

    HYDRAULIC PUMP HYDRAULIC MANIFOLD ROLLER BOX ROLLER BOX GUARD ROLLER SLIDES ROTOR ROTOR HOUSING OPTIONAL WINCH ACCESSORIES DECALS TW 280TFTR OPTIONAL ACCESSORIES: ITEM PART NUMBER Extra 12V sockets P0002041 12v Recovery Winch with synthetic rope P0002030 Winch Bracket P0001340 Large Battery...
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  • Page 53 51 / 74 TW 280TFTR C190-0149 13.08.2019 Rev: 2.0...
  • Page 54 52 / 74 TW 280TFTR ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 17809 Funnel Loom P2131 VEBattery Cable P2741 Main Engine Loom P2132 VEBattery Cable P2577 2 Speed Loom C190-0149 13.08.2019 Rev: 2.0...
  • Page 55 53 / 74 TW 280TFTR ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION C161-0119 Funnel Loom P2131 VEBattery Cable P2741 Main Engine Loom P2132 VEBattery Cable P2577 2 Speed Loom C190-0149 13.08.2019 Rev: 2.0...
  • Page 56 54 / 74 TW 280TFTR C190-0149 13.08.2019 Rev: 2.0...
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  • Page 77 Timberwolf Ltd Wood Chippers & Shredders Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY, United Kingdom T: +44 1449 765800 E: info@timberwolf-uk.com W: timberwolf-uk.com timberwolf-uk.com...

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