Autel MaxiService MST505 User Manual
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Autel MaxiService MST505 User Manual

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1.
SAFETY PRECAUTIONS AND WARNINGS................................................ 1
2.
GENERAL INFORMATION............................................................................. 2
2.1
O
-B
D
N
OARD
IAGNOSTICS
2.2
2.3
2.4
2.5
2.6
3.
PRODUCT INFORMATION............................................................................. 8
3.1
3.2
............................................................................................... 9
3.3
3.4
......................................................................................................10
3.5
.............................................................................................................10
3.6
............................................................................................... 11
3.7
V
3.8
4.
PLAYBACK DATA............................................................................................. 1
4.1
4.2
...............................................................................................2
4.3
................................................................................................2
5.
OBDII DIAGNOSTICS....................................................................................... 1
5.1
.....................................................................................................2
5.2
................................................................................................... 5
5.3
........................................................................................................ 7
5.4
.............................................................................................. 13
5.5
5.6

Table of Contents

(OBD) II...............................................................2
)......................................................... 2
(DLC)................................... 3
...................................................................... 4
..........................................................5
....................................................................................... 6
......................................................................................... 8
...............................................................................10
..................................................................................... 15
..................................................................... 16
............................................................................................ 1
..........................................................14
........................................................................................ 17

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  • Page 1: Table Of Contents

    Table of Contents SAFETY PRECAUTIONS AND WARNINGS..........1 GENERAL INFORMATION................2 (OBD) II...............2 OARD IAGNOSTICS (DTC )............2 IAGNOSTIC ROUBLE ODES (DLC)........3 OCATION OF THE ONNECTOR OBD II R ..............4 EADINESS ONITORS OBD II M ............5 ONITOR EADINESS TATUS OBD II D ..................
  • Page 2 ................18 OARD ONITOR ..................21 OMPONENT ............... 22 IEWING EHICLE NFORMATION 5.10 M ..................23 ODULES RESENT 5.11 DTC L ....................24 OOKUP VW/AUDI/SEAT/SKODA DIAGNOSTICS........... 26 ..............26 ODES AND RASE ODES ...................... 32 ESET EPB......................... 40 PRINT AND UPDATE..................51 ....................51 RINT ..................52...

  • Page 3: Safety Precautions And Warnings

    1. Safety Precautions and Warnings To prevent personal injury or damage to vehicles and/or the scan tool, read this instruction manual first and observe the following safety precautions at a minimum whenever working on a vehicle:  Always perform automotive testing in a safe environment. ...

  • Page 4: General Information

    2. General Information 2.1 On-Board Diagnostics (OBD) II The first generation of On-Board Diagnostics (called OBD I) was developed by the California Air Resources Board (ARB) and implemented in 1988 to monitor some of the emission control components on vehicles. As technology evolved and the desire to improve the On-Board Diagnostic system increased, a new generation of On-Board Diagnostic system was developed.

  • Page 5: Location Of The Data Link Connector (Dlc)

    2.3 Location of the Data Link Connector (DLC) The DLC (Data Link Connector or Diagnostic Link Connector) is the standardized 16-cavity connector where diagnostic scan tools interface with the vehicle's on-board computer. The DLC is usually located 12 inches from the center of the instrument panel (dash), under or around the driver’s side for most vehicles.

  • Page 6: Obd Ii Readiness Monitors

    2.4 OBD II Readiness Monitors An important part of a vehicle’s OBD II system is the Readiness Monitors, which are indicators used to find out if all of the emissions components have been evaluated by the OBD II system. They are running periodic tests on specific systems and components to ensure that they are performing within allowable limits.

  • Page 7: Obd Ii Monitor Readiness Status

    These monitors are termed non-continuous monitors. For different ignition type engines, the available monitors are different too. The following monitors are to be used for spark ignition engines only: EGR System O2 Sensors Catalyst Evaporative System O2 Sensor Heater Secondary Air Heated Catalyst The following monitors are to be used for compression ignition engines only:...

  • Page 8: Obd Ii Definitions

    factors, including erasing of diagnostic trouble codes (DTCs) with a scan tool or a disconnected battery, can result in Readiness Monitors being set to “Not Ready”. Since the three continuous monitors are constantly evaluating, they will be reported as “Ready” all of the time.
  • Page 9 part of the enabling criteria. Drive cycles vary among vehicles and for each monitor in any particular vehicle. OBD II Drive Cycle -- A specific mode of vehicle operation that provides conditions required to set all the readiness monitors applicable to the vehicle to the “ready” condition. The purpose of completing an OBD II drive cycle is to force the vehicle to run its onboard diagnostics.

  • Page 10: Product Information

    3. Product Information 3.1 Tool Description CONNECTOR -- Connects the scan tool to the vehicle’s Data Link Connector (DLC). LCD DISPLAY -- Indicates test results. TFT color display (320 x 240 dpi). FUNCTION BUTTON – Corresponds with “buttons” on screen for executing commands.

  • Page 11: Specifications

    ESC BUTTON -- Cancels a selection (or action) from a menu or returns to the previous screen. LEFT SCROLL BUTTON -- When look up DTC definitions, moves to previous character and views additional information on previous screens if DTC definition covers more than one screen;...

  • Page 12: Accessories Included

    Display: TFT color display (320 x 240 dpi) Operating Temperature: 0 to 60°C (32 to 140 °F) Storage Temperature: -20 to 70°C (-4 to 158 °F) External Power: 12.0 to 18.0 V power provided via vehicle battery. Dimensions: Length Width Height 199 mm (7.83”) 104.5 mm (4.11”)

  • Page 13: System Setup

     A plastic DLC cover may be found for some vehicles and you need to remove it before plugging the OBD2 cable. Plug the OBD II Cable to the vehicle’s DLC. Power up the scan tool, and wait for the Main Screen to appear.(Figure 3.1) Figure 3.1 3.6 System Setup...
  • Page 14 Following the instructions to do adjustments and settings could make your diagnosis more conveniently and easily. (Figure 3.2) Figure 3.2 Language Setup  English is the default language. From System Setup screen, use the UP/DOWN scroll button and LEFT/RIGHT scroll button to select Language, and press the OK button.
  • Page 15  Metric is the default measurement unit. From System Setup screen, use the LEFT/RIGHT scroll button to select EN/METRIC and press the OK button. From Unit of Measure screen, use the LEFT/RIGHT scroll button to select the desired unit of measurement. (Figure 3.4 ) Figure 3.4 Press the OK button to save your selection and return to previous menu.
  • Page 16 Figure 3.5 Key Test The Key Test function checks if the keyboard is working properly. From System Setup screen, use the UP/DOWN scroll button and LEFT/RIGHT scroll button to select Key Test, and press the OK button. Press any key to start test. When you press a key, the edge around corresponding key on the screen should turn to red.

  • Page 17: Vehicle Coverage

    The About function allows viewing of some important information such as serial number and software version number of the scanner. From System Setup screen, use the UP/DOWN scroll button and LEFT/RIGHT scroll button to select About and press the OK button; wait for the About screen to appear. View tool information on screen.

  • Page 18: Product Troubleshooting

    For your vehicle to be OBD II compliant it must have a 16-pin DLC (Data Link Connector) under the dash and the Vehicle Emission Control Information Label must state that the vehicle is OBD II compliant. 3.8 Product Troubleshooting Vehicle Linking Error A communication error occurs if the scan tool fails to communicate with the vehicle’s ECU (Electronic Control Unit).

  • Page 19: Playback Data

    4. Playback Data The Playback Data function allows viewing data from last test recorded by the scan tool. 4.1 Reviewing Data Use the UP/DOWN scroll button and LEFT/RIGHT scroll button to select Playback from Main Screen (Figure 3.1), and press the OK button. Wait for the Review data screen to appear. Review data 1.

  • Page 20: Deleting Data

     If no data from previously tested vehicle is recorded, a message “No data available!” shows on the screen. Review selected data on screen. Vehicle Specification Vehicle: Mustang Engine Type: Other Capacity: 3.8L Transmission: Manual Fuel Type: Gasoline Emission Level: Federal Emission VIN:1FAFP40462F100819 PrefSuf:2R3APB VersionID:4612...

  • Page 21: Obdii Diagnostics

    5. OBDII Diagnostics The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. When more than one vehicle control module is detected by the scan tool, you will be prompted to select the module where the data may be retrieved.

  • Page 22: Read Codes

    vehicle. Contact your local distributor manufacturer’s customer service department for assistance. 7） View a summary of system status (MIL status, DTC counts, Monitor status) on screen. (Figure 5.1 ) Press ESC button for Diagnostic Menu (Figure 5.3) to come up. System Status MIL Status Codes Found...
  • Page 23 more than a specified amount of key-cycles. These codes will cause the control module to illuminate the malfunction indicator light (MIL) when emission-related fault occurs.  Pending Codes are also referred to as “maturing codes” or “continuous monitor codes”. They indicate problems that the control module has detected during the current or last driving cycle but are not considered serious yet.
  • Page 24 Read Codes 1.Stored Codes 2.Pending Codes 3.Permanent Codes Figure 5.4  If there is not any Diagnostic Trouble Code, the display indicates “No (pending) codes are stored in the module!” Wait a few seconds or press any key to return to previous screen.

  • Page 25: Erase Codes

     If the manufacturer of your vehicle is not listed, use the UP/DOWN scroll button to select Other and press the OK button. 5.2 Erase Codes CAUTION: Erasing the Diagnostic Trouble Codes may allow the scan tool to delete not only the codes from the vehicle’s on-board computer, but also “Freeze Frame”...
  • Page 26  If you press Yes function key or OK button, a warning message will come up asking your confirmation. (Figure 5.7) Erase Codes DTCs and Freeze Data will be lost Do you wish to continue? Figure 5.7 3) Press the OK button to confirm. ...

  • Page 27: Live Data

    Press any button to return to Diagnostic Menu. 5.3 Live Data In this function, you can not only read the live data but also record data for later review. Viewing Data The View Data function allows viewing of live or real time PID data of vehicle’s computer module(s).
  • Page 28 …………………Live Data 1. Complete List 2. Custom List Figure 5.11 2) View live PIDs on the screen. Use the UP/DOWN scroll button for more PIDs if additional information is available on more than one page.( Figure 5.12) Complete List Numbers of DTCs Fuel system 1 status Fuel system 2 status Calculated load value...
  • Page 29 Figure 5.13  If the “Merge Graph” on the bottom appears when a PID is selected to view, merged graph information is available. (Figure 5.14) NOTE: Merge Graph can be used to compare two related parameters in graphic mode, which is especially convenient in the Custom List option where you could select two interacted parameter to merge and see their relationship.
  • Page 30  Select Pause to suspend viewing. You could resume the viewing process again by selecting Start. 3) Press the ESC button to return to previous menu. B. Viewing Custom List 1) To view customized PID data, use the UP/DOWN scroll button to select Custom List from Live Data menu and press the OK button.( Figure 5.11) 2) Use the UP/DOWN scroll button to move up and down to the...
  • Page 31 Custom List Numbers of DTCs Fuel system 1 status Pause Graphics Save Figure 5.16 Use the ESC button to return to previous menu. Recording Data The Record Data function allows recording vehicle modules’ Parameter Identification (PID) data help diagnose intermittent vehicle problems. You could save data files to the SD card and then use the Playback function to view the saved files.
  • Page 32  If you record live data under graph mode, following screen shows: Figure 5.18 NOTE: The scan tool can only playback text data even though the data is saved in graphic mode. When there is not enough memory space, a warning message prompting to delete previously recorded data.

  • Page 33: Freeze Frame

    Select Pause to suspend recording. You could resume the recording process again by selecting Start. You may review the saved data in Playback function. Press ESC button to exit. 5.4 Freeze Frame Freeze Frame Data allows the technician to view the vehicle’s operating parameters at the moment a DTC (Diagnostic Trouble Code) is detected.

  • Page 34: Retrieving I/M Readiness Status

    Select Save to record freeze frame. A confirming message “Save success!” shows on the display and scan tool return to previous menu. If you don’t want to save the freeze frame data, press ESC button to return to previous screen. 5.5 Retrieving I/M Readiness Status I/M Readiness function is used to check the operations of the Emission System on OBD2 compliant vehicles.
  • Page 35 1) Use the UP/DOWN scroll button to select I/M Readiness from Diagnostic Menu and press OK button. (Figure 5.3) 2) Wait a few seconds while the scan tool validates the PID MAP. If the vehicle supports both types of tests, then both types will be shown on the screen for selection.
  • Page 36  FUEL -- Fuel System Monitor  CCM -- Comprehensive Component Monitor  EGR – EGR System Monitor  HCCAT -- NMHC Catalyst Monitor  NCAT -- NOx Aftertreatment Monitor  BP -- Boost Pressure System Monitor  EGS -- Exhaust Gas Sensor Monitor ...

  • Page 37: O2 Monitor Test

    7) Press the ESC button to return to Diagnostic Menu. 5.6 O2 Monitor Test OBD2 regulations set by SAE require that relevant vehicles monitor and tests on the oxygen (O2) sensors to identify problems related to fuel efficiency and vehicle emissions. These tests are not on-demand tests and they are done automatically when engine operating conditions are within specified limits.

  • Page 38: On-Board Monitor Test

    …………….O2 Monitor Test………….. The selected mode is not supported! Press any key to continue Figure 5.25 View test results of selected O2 sensor. (Figure 5.26) … ……… .O2 Bank1 Sensor2 Rich-Lean Threshd V Lean-Rich Threshd V Low for Switch (V) High for Switch (V) Rich-Lean Threshd S Lean-Rich Threshd S...
  • Page 39 and a current value for each monitor. By comparing the current value with the minimum and maximum value, the scan tool will determine if it is OK. Use the UP/DOWN scroll button to select On-Board Monitor Test from Diagnostic Menu and press the OK button. (Figure 5.3) Wait a few seconds while the scan tool validates the PID MAP.
  • Page 40  For CAN-equipped vehicles, test selections can be as below: On-Board Monitor Test 1. EGR Monitor 2. Mis-Fire Monitor Data 3. Mis-Fire Cylinder 1 Data 4. Mis-Fire Cylinder 2 Data 5. Mis-Fire Cylinder 3 Data 6. Mis-Fire Cylinder 4 Data Figure 5.29 Use the UP/DOWN scroll button to select the desired monitor from On-Board Monitor Test menu and press the OK button.

  • Page 41: Component Test

    Press ESC button to return to the previous menus. 5.8 Component Test The Component Test function allows initiating a leak test for the vehicle's EVAP system. The scan tool itself does not perform the leak test, but commands the vehicle's on-board computer to start the test.

  • Page 42: Viewing Vehicle Information

     Some vehicles do not allow scan tools to control vehicle systems or components. If the vehicle under test does not support the EVAP Leak Test, an advisory message is displayed on the screen....Component Test The selected mode is not supported Press any key to continue Figure 5.34...

  • Page 43: Modules Present

    3) Wait for the scan tool to display the Vehicle Info. menu. Vehicle Info. 1.Vehicle ID Number 2.Caibration ID 3.Cal. Verf. Number Figure 5.36  If the vehicle does not support this mode, a message shows on the display warning that the mode is not supported. 4) From Vehicle Info.

  • Page 44: Dtc Lookup

    2) View modules present with their IDs and communication protocols. Modules Present Protocol SAE J1850 PWM Save Figure 5.38 3) Select Save to save the modules data and return to previous menu. Or press ESC button to exit. 5.11 DTC Lookup The DTC Lookup function allows user to search definitions of DTC stored in built-in DTC library.
  • Page 45 After you input the DTC code, select Finish and the scan tool will display this code’s definition on screen. Input Dialog Box P0005 Do you want to save and continue? Figure 5.40 Press Yes or OK button to proceed. The scan tool will display DTC definition as below.

  • Page 46: Vw/Audi/Seat/Skoda Diagnostics

    6. VW/AUDI/SEAT/SKODA Diagnostics ® The MaxiService MST505 is specially designed to work with most Volkswagen, Audi, Seat and Skoda sold worldwide of 1996 or newer models being OBD II compliant. 6.1 Read Codes and Erase Codes 6.1.1 Read Codes CAUTION: Don’t connect or disconnect any test equipment with ignition on or engine running.
  • Page 47 Auto Scan Scanning the system 01 –Engine 1/18 Figure 6.2 System 1. 01-Engine 2. 02-Auto Trans 3. 03-ABS Brakes 4. 08-Auto HVAC 5. 09-Cent.Elect. 6. 15-Airbags 7. 16-Steering Wheel 8. 17-Instruments Figure 6.3 NOTE: The screen will display an estimated number of the detectable systems of the vehicle (eg.18 in the 1/18 of Figure 6.2) according to ECU response at first, but the number of the systems displaying in the System screen may be less than the...
  • Page 48 Figure 6.4 From System screen, use UP/DOWN scroll button to select the detecting system (Figure 6.5), and press OK button. Wait for the Function screen to appear. System 1. 01-Engine 2. 02-Auto Trans 3. 03-ABS Brakes 4. 04-Steering Angle 5. 05-Acc/Start Auth. 6.
  • Page 49 Function 1.Read Codes 2.Erase Codes Figure 6.6 10. View DTCs and their definitions on screen.(Figure 6.7) Read Codes 00028 Engine Position System Performance Bank 1 00219 Engine Overspeed Condition 00568 Position Sensors in Steering Motor 00256 Save Figure 6.7 11. If more than one DTC is found, use the UP/DOWN scroll button and LEFT/RIGHT scroll button to check all the codes.
  • Page 50 NOTE: Erasing codes does not mean that trouble codes in ECU have been eliminated completely. As long as there is fault with the vehicle, the trouble codes keeps on presenting.  This function is performed with key on engine off (KOEO). Do not start the engine.
  • Page 51 Erase Codes DTCs and Freeze Data will be lost Do you wish to continue? Figure 6.10 If you do not want to erase the codes, press No function key or ESC button to exit. A message of “Command cancelled” will show up.

  • Page 52: Oil Reset

     If the codes are not cleared, then an “Erase Failure. Turn Key on with Engine off!” message appears (Figure 6.13). Press any button to return to the previous menu. Erase Codes Erase Failure. Turn Key on with Engine Off! Press any key to continue Figure 6.13 6.2 Oil Reset...
  • Page 53 Turn the ignition on but do not start the engine. From Select Mode screen, select Oil Reset, and press OK button. Select Mode 1. Auto Scan 2. Control Unit 3. Oil Reset 4. EPB Figure 6.14 There are two ways to perform the reset service. A.
  • Page 54 Step by step, select the right options for your vehicle according to each screen that appears. (Take VW as an example) Vehicle 1.VW 2.Audi Figure 6.16 Model 1. Cabrio 2. Golf or GTI 3. Jetta 4. Lupo 5. New Beetle Figure 6.17 Year 1.1995-2000...
  • Page 55 Manual Reset 1.Select Press Reset At Oil Change from the setup control for the current display mode. 2.Press Reset Control to reset Oil change. Figure 6.19 Follow the instructions to reset the service manually. Press ESC button to exit. B. Auto Reset Most VW, Audi, Seat and Skoda vehicles being OBD II compliant can be reset automatically by the scan tool.
  • Page 56 SRI Reset function is used to reset the Service Reminder in vehicles so equipped. It will automatically access the Instrument Cluster and retrieve current values stored in the Cluster. It simplifies service reset process and turns off the reminder message or indication in the instrument cluster or on screen display.
  • Page 57 Service Reset Channel/Description Cur Val Unit 02.Service Reminder 40.Service since 100km Mileage 41.Time since Service Day(s) Figure 6.23 Press the corresponding function button for OK to enter a new value for service reminder. Use the three function keys on the bottom of screen to change the value.
  • Page 58 Figure 6.25 The three keyboard function keys work as below. [Finish] --- When you finished the input, select this key to confirm your input and exit. [Pre.] --- Moves a space to the left. [Backspace] --- Uses this key to erase the previous digit or character when typing.
  • Page 59 Mileage to Service Channel/Description Cur Val Unit 02.Service Reminder 40.Service since 100km Mileage 41.Time since Service Day(s) Figure 6.27 Press the corresponding function button for OK to enter a new value for service reminder. Use the three function keys on the bottom of screen to change the value.

  • Page 60: Epb

    Press the corresponding function button for OK to enter a new value for service reminder. Use the three function keys on the bottom of screen to change the value. Time to Service 49.Minimum Time To Service Finish Edit Figure 6.30 From Oil Reset menu (Figure 6.21) select Adaptation function and press OK button.
  • Page 61 Ensure that the EPB control system is reactivated after the maintenance work has been completed. You may have to activate several times to position the brake pads. NOTE: Autel accepts no responsibility for any accident or injury arising from the maintenance of the Electrical Parking Brake system.
  • Page 62 Connect the tool to vehicle and power on. Turn the ignition on. Select EPB from the Select Mode screen (Figure 6.32), and press OK button. (Take Audi A8 as an example) Select Mode 1. Auto Scan 2. Control Unit 3. OilReset 4.
  • Page 63 Figure 6.34 In the EPB diagnostic function, the tool can read codes, erase codes, and perform special function. For read codes and erase codes already being described before, please refer to chapter 5. OBDII Diagnostics for details. From Diag. Menu screen (Figure 6.34), select Special Function and press OK button.
  • Page 64 turn. Using function buttons, press OK to continue, and press Cancel to exit. B. For Repair From Deactivate Brake screen, select For Repair, and press OK button. Follow onscreen instructions, you can execute deactivate brake and activate brake in turn. Using function buttons, press OK to continue, and press Cancel to exit.
  • Page 65 Special Function 1. Deactivate Brake 2. Activate Brake 3. Adaptation 4. Function Test Figure 6.38 2 ） From Deactivate Brake screen , you can select For Pad Change or For Repair, and press OK button. Deactivate Brake 1. For Pad Change 2.

  • Page 66: Rocedures

     Verify that the ignition is ON.  Check if the scan tool’s OBD II connector is securely connected to the vehicle’s DLC.  Check that the park brake is released.  Turn the ignition off and wait for about 10 seconds. Turn the ignition back to on and repeat the procedure.
  • Page 67 Activate Brake Activate Brake Done Press any key to continue Figure 6.42  If the tool fails to activate the brakes, please refer to P64-65. C. Adaptation The Adaptation is used to enter the new calipers thickness of rear brake calipers after changing brake discs & pads on Audi A8 cars.
  • Page 68 Adaptation Input the Brake Pad’s thickness of you want. The value must be between 3 and 14 Finish Show Figure 6.44 The three keyboard function keys work as below. [ Finish ] : After entering a new value, use this key to save the value to the ECU.
  • Page 69 [Finish] --- When you finished the input, select this key to confirm your input and exit. [Pre.] --- Moves a space to the left. [Backspace] --- Uses this key to erase the previous digit or character when typing. 4) After you have input the value, press Finish. A message will come up asking your confirmation.
  • Page 70 From Special Function screen, select Function Test and press OK button. Special Function 1. Deactivate Brake 2. Activate Brake 3. Adaptation 4. Function Test Figure 6.48 Wait a few minutes while the device is executing the function test. When they are executed successfully, a “Function Test Done”...

  • Page 71: Print And Update

    A PC or laptop with USB ports A USB cable 1) Install Maxi PC Suite through the included CD, or download the applications in our website: www.autel.com or our distributors’ site. 2) Connect the scanner to computer with the USB cable supplied.

  • Page 72: Software Update

    7.2 Software update This function allows you to update the scan tool software through a computer. 7.2.1 Register the Tool User would update the scan tool ONLY after you had registered the tool on our website: www.autel.com. Then you could download...
  • Page 73 On the Sign In page, input your account ID and other information to log in, if you already have an account. If you are a new member to Autel and do not have an account yet, click the Create Autel ID button on the left side Enter the required information in the input fields, read through Autel’s Terms and Conditions and tick on Agree, and then click...
  • Page 74 Run the Maxi PC Suite. Wait for the Log In window to pop up. (Figure 7.2) Figure 7.2 Enter your Autel ID and password and wait for the Update window to display. If you forget your password unintentionally, you may always click the [Forget Password?] to link to our website and get your password back.
  • Page 75  Select the programs that you would update by clicking on the check boxes next to those items. Then click the Update Selected Items button on the right side of screen.  Or, click on the Select All checkbox on the right side of screen and all updatable items will be selected automatically.
  • Page 76 will be installed automatically. The new version will replace the old one.  Insert the Micro SD card into the scan tool, and restart the scan tool to finish the whole update. 7.2.3 View or Delete Programs To view the list of installed programs or to delete an installed program, please follow these steps: ...

  • Page 77: Warranty And Service

    8. Warranty and Service 8.1 Limited One Year Warranty Autel warrants to its customers that this product will be free from all defects in materials and workmanship for a period of one (1) year from the date of the original purchase, subject to the following terms...

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