3u compactpci processor board based on the intel core duo processor and the intel core 2 duo processor with the intel 945gm express chipset (140 pages)
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CP605 6U CompactPCI Pentium 4 Based CPU Board Manual ID: 25095, Rev. Index 07 October 2004 The product described in this manual is in compliance with all applied CE stan- dards.
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Power Consumption: Windows® 2000, 100% CPU Usage ....6 - 13 Power Consumption: Windows® 2000 High Power Tool ....... 6 - 13 Power Consumption Table for CP605 Accessories ....... 6 - 13 Start-Up Current of the CP605 ............... 6 - 14 Keyboard Connector CON15 Pinout ............
This document contains information proprietary to Kontron Modular Computers GmbH. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval sys- tem or media without the prior written consent of Kontron Modular Computers GmbH or one of its authorized agents.
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However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.
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General Instructions on Usage • In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron Modular Computers GmbH and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void...
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However, no other warran- YEAR LIMITED HARDWARE WARRANTY ties that may be granted or implied by anyone on behalf of Kontron are valid unless the con- sumer has the express written consent of Kontron Modular Computers GmbH.
• Information on the distinctive features of Kontron CompactPCI boards, such as functionality, hot swap capability. In addition, an overview is given for all existing Kontron CompactPCI boards with links to the relating data sheets. • Generic information on the Kontron CompactPCI backplanes, such as the slot...
Intelligent Platform Management Interface (IPMI) available. The board supports one configurable 64-bit, 33 MHz, hot swap CompactPCI interface. In the System Master slot the bridge is enabled, and if installed in a peripheral slot, the CP605 is iso- lated from the CompactPCI bus.
Introduction 1.2.2 Board-Specific Information The CP605 is a CompactPCI Pentium 4 processor based single-board computer specifically designed for use in highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications. Some of the CP605's outstanding features are: •...
1.3.1 PMC Modules The CP605 has one, 32-bit, 33 MHz, 5 V signal voltage, rear I/O capable, PMC mezzanine interface. This interface supports a wide range of available PMC modules including all of Kontron’s PMC modules and provides an easy and flexible way to configure the CP605 for various application requirements.
Introduction CP605 1.5.2 Front Panels Figure 1-2:CP605 4HP Front Panels Legend: Left CP605: 4HP VGA version Right CP605: 4HP COM version General Purpose (GP) LEDs WD/GP (green): Watchdog or General Purpose, when lit during bootup, it indi- cates that PCI reset is active.
Technical Specifications Table 1-2: CP605 4HP Version Main Specifications CP605 SPECIFICATIONS The CP605 supports one or the other of the following Intel processor types: Pentium 4 Processor • Up to 2.4 GHz • 512 kB L2 on-die cache • 400 and 533 MHz PSB •...
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• Power management logic support • Enhanced DMA controller, interrupt controller, and timer functions • Integrated IDE controller Ultra ATA/100/66/33 • USB 2.0 host interface with up to five USB ports available on the CP605 • One integrated LAN controller (82559 style) ®...
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CP605 Introduction Table 1-2: CP605 4HP Version Main Specifications (cont’d) CP605 SPECIFICATIONS Gigabit Ethernet Two 10/100/1000 MB/s Gigabit Ethernet interfaces based on the Intel 82540EM (Kenai-32) Ethernet PCI bus controller. • Two RJ45 connectors on the front panel • Support for two Gigabit Ethernet channels on packet switching backplane (PICMG 2.16, R1.0 compliant)
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• J5: VGA-CRT, two Ethernet channels without LEDs, USB5, COM1, COM2, COM4, control signals, PMC rear I/O connectivity • J4: parallel I/O interface, GPIO, IPMI fan control signals Note: If the CP605 is to be used with a H.110 CompactPCI backplane, connector J4 must not be populated. LEDs System status: •...
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The CP605 supports System Master hot swap functionality and application dependent hot swap functionality when used in a peripheral slot. When used as a System Master the CP605 supports individual clocks for each slot and ENUM signal handling is in compliance with the PICMG 2.1 Hot Swap Specification.
1.7.1 Kontron Support Kontron is one of the few CompactPCI and VME vendors providing inhouse support for most of the industry-proven real-time operating systems that are currently available. Due to its close relationship with the software manufacturers, Kontron is able to produce and support BSPs and drivers for the latest operating system revisions thereby taking advantage of the changes in technology.
CP605 Introduction Applied Standards The Kontron Modular Computers’ CompactPCI systems comply with the requirements of the following standards: Table 1-3: Applied Standards TEST LEVEL COMPLIANCE TYPE STANDARD (Ruggedized Version) Emission EN50081-1, EN55022 Immission EN61000-6-2, EN55024 Electrical Safety EN60950 Mechanical Mechanical Dimensions IEEE 1101.10...
Memory The CP605 has two locations for installing memory; up to 1 GB may be soldered and a further 1 GB may be added by means of the onboard DDR SODIMM socket. The board supports a maximum of 2 GB.
It is recommended to use only DDR memory. Note ... When the CP605 is ordered for the extended temperature range E1 (-25 °C to + 75°C), SODIMM DDR SDRAM modules are not supported due to their being unavailable for this temperature range.
2.4.2 Watchdog Timer The CP605 employs a watchdog timer, which forces either an IRQ5, NMI, or Reset condition (configurable in the watchdog register). The watchdog time can be programmed in 12 steps ranging from 125 msec up to 256 seconds. If the watchdog timer is enabled, it cannot be stopped.
Dual BIOS Dual BIOS means that there are two chips for the BIOS on the CP605 board (BIOS Flash and the User Flash). One chip is intended to act as a backup in the event that the other one gets corrupted.
PCI reset is active. In this case, please check the power supply. If the power supply appears to be functional and this LED remains on, please contact Kontron Sup- port. The LED's can be configured via two onboard registers. For more information please see Chapter 4.
2.5.3 USB Interfaces The CP605 supports five USB 2.0 ports (two front I/O, one onboard interface and two on the rear I/O). All five ports are high-speed, full-speed, and low-speed capable. High-speed USB 2.0 allows data transfers of up to 480 Mb/s - 40 times faster than a full-speed USB (USB 1.1).
CRT Interface and Connector CON11 Version of board with VGA-CRT interface Figure 2-3: D-Sub CRT Connector CON11 CON11 The 15-pin female connector CON11 is used to connect a CRT monitor to the CP605 board. Table 2-9: CRT Connector CON11 Pinout SIGNAL...
Functional Description CP605 2.5.7 Parallel I/O Interface The CP605 is provided with an IEEE1284, ECP/EPP-compatible parallel I/O interface. The parallel I/O interface is only available on the CompactPCI rear I/O. 2.5.8 Floppy Drive Interface The onboard floppy disk controller supports either 5.25 inch or 3.5 inch (1.44 or 2.88 MB) floppy disks.
CP605 2.5.11 Fast Ethernet The CP605 board includes one 10Base-T/100Base-TX Ethernet port integrated within the ICH4 chipset (82559 style). The Boot from LAN feature is supported; for details please refer to section 5.5, BIOS Features Setup, in chapter 5, CMOS Setup.
UltraDMA/100 slave device and the black connector to the UltraDMA/100 master device. 2.5.13.1 CON12 — ATA 44-Pin Connector A 2.5” hard disk or Flash disk may be mounted directly onto the CP605 board using the optional 44-pin connector CON12. Table 2-14: Pinout of CON12 FUNCTION...
I/O connector J5. This interface has been designed to comply with the IEEEP1386.1 specification which defines a PCI electrical interface for the CMC (Common Mezzanine Card) form factor. The CP605 pro- vides a 5V PMC PCI signaling environment.
2.5.17.5 Power Ramping On the CP605, a special hot swap controller is used to ramp up the onboard supply voltage. This is done to avoid transients on the +3.3V, +5V, +12V and -12V power supplies from the hot swap system. When the power supply is stable, the hot swap controller generates an onboard reset to put the board into a definite state.
2.5.17.9 Blue LED On the CP605 without IPMI controller, a blue LED can be switched on or off by software. It may be used, for example, to indicate that the shutdown process is finished and the board is ready for extraction. The blue LED may also be used for general purposes. For information concern- ing switching on and off the blue LED, refer to table 4-28, LED Control Register.
3.3V and 5V operation. Color coded keys prevent inadvertent installation of a 5V peripheral board into a 3.3V slot. The CP605 board is a 5V version. Backplane connectors are always keyed according to the signaling (VIO) level.
CP605 Functional Description The CP605 is provided with two 2 mm x 2 mm pitch female CompactPCI bus connectors, J1 and J2. The following table indicates the pinout of these connectors. Table 2-19: CompactPCI Bus Connector J1 (CON1) System Slot Pinout...
2.5.18.2 CompactPCI Rear I/O Connectors J3-J5 (CON3-CON5) The CP605 conducts all I/O signals through the rear I/O connectors J3, J4 and J5. The CP605 board provides optional rear I/O connectivity for peripherals for special compact systems. All standard PC interfaces are implemented and assigned to the front panel and to the rear I/O connectors J3, J4 and J5 (CON3, CON4 and CON5).
2.6.1 Technical Background of IPMI The CP605 has been designed to support the "Intelligent Platform Management Interface" (IP- MI) subsystem which is another step in providing high availability platforms. Intelligent Platform Management means monitoring the health of the entire system beyond the confines of the board itself, so that the status of the complete system is available to be used, for example, for control and intervention purposes.
ARM7TDMI core-based IPMI controller. Due to the fact that this controller can act as BMC and as PM on all versions of the CP605, the same controller can be used. All the in- formation collected by the ZIRCON-Lite is then accessible by software through a key- board-style Interface (see IPMI-Intelligent Platform Management Interface Specification V.1.0...
Installation Installation The CP605 has been designed for easy installation. However, the following standard precau- tions, installation procedures, and general information must be observed to ensure proper in- stallation and to preclude damage to the board, other system components, or injury to personnel.
Installation CP605 CP605 Initial Installation Procedures The following procedures are applicable only for the initial installation of the CP605 in a system. Procedures for standard removal and hot swap operations are found in their respective chap- ters. To perform an initial installation of the CP605 in a system proceed as follows: 1.
7. Dispose of the board as required. Hot Swap Procedures The CP605 is designed for hot swap operation. When installed in the system slot it is capable of supporting peripheral board hot swapping. When installed in a peripheral slot, its hot swap capabilities depend on the type of backplane in use and the system controller’s capabilities.
HS LED should light up after a short time period. This indicates that the system has recognized that the CP605 is to be hot swapped and now indicates to the operator that hot swapping of the CP605 may proceed.
10. Using both ejector handles, engage the board with the backplane. When the ejector han- dles are locked, the board is engaged. 11. Fasten the front panel retaining screws. 12. Connect all required interfacing cables to the board. Hot swap of the CP605 is now com- plete. Installation of CP605 Peripheral Devices The CP605 is designed to accommodate a variety of peripheral devices whose installation var- ies considerably.
3.5.5 Hard Disk Installation The following information pertains to hard disks which may be connected to the CP605 via nor- mal cabling. To install a hard disk, it is necessary to perform the following operations in the giv- en order: 1.
Dual BIOS Configuration Dual BIOS means that there are two chips for the BIOS on the CP605 board (BIOS Flash and the User Flash). One chip is intended to provide a backup in the event that the other gets cor- rupted.
The serial port may be disabled by the BIOS. RS-422 and RS-485 COM1 Termination When the CP605 is using the onboard RS-485 interface and is the last device on the RS-422 or RS-485 bus, then the RS-422 or RS-485 interface must provide termination resistance. The purpose of jumpers J1 and J2 is to enable this line termination resistor (120 R).
The default setting is indicated by using italic bold. RS-422 and RS-485 COM2 Termination When the CP605 is using the onboard RS-485 interface and is the last device on the RS-422 or RS-485 bus, then the RS-422 or RS-485 interface must provide termination resistance. The purpose of jumpers J3 and J4 is to enable this line termination resistor (120 R).
Reserved Jumpers The J7 jumper is reserved for future configurations. Interrupts The CP605 board uses the standard AT IRQ routing (8259 controller). This interrupt routing is the default, but can be modified via the BIOS. Table 4-15: Interrupt Setting PRIORITY...
USB 2.0 controller For more information please see the INTEL ICH4 data sheet. Memory Map The CP605 board uses the standard AT ISA memory map. 4.4.1 Memory Map for the 1st Megabyte The following table sets out the memory map for the first megabyte:...
Configuration Special Registers Description The following registers are special registers which the CP605 uses to watch the onboard hardware special features and the CompactPCI control signals. Normally, only the system BIOS uses these registers, but they are documented here for application use as required.
Boot from 2nd Firmware Hub Reserved 4.5.8 Board Version This register describes the hardware and the board version. The content of this register is unique for each Kontron CompactPCI board. Table 4-24: Board ID Register REGISTER NAME ACCESS BOARD VERSION...
Note ... The menus shown here are from a typical system. Depending on the hardware and the features installed in your computer, and due to the fact that Kontron constantly provides the latest BIOS versions, the actual menus displayed on your screen may differ from the screen displays shown in this manual.
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Lan-Boot is based on Etherboot-5.0.7, a LAN-Boot implementation, which is covered by the GNU public license. It has been adopted for use with Kontron CompactPCI Hardware. As re- quired by the GNU public license, the complete source code and further information are avail- able via the internet (www.sourceforge.net).
It shows the index of the onboard logic. When the Board Index is 00 this item is not displayed. EKS Number This is a display only field, which shows Kontron internal infor- mation about the board. EKS number and EKS index refer to EKS Index the production number and version respectively.
6.1.1 Passive Thermal Regulation The thermal management architecture implemented on the CP605 can be described as being three separate but related functions. The goal of all three functions is to protect the processor and reduce processor power consumption. Enabling the thermal control circuit allows the pro- cessor to maintain a safe operating temperature without the need for special software drivers or interrupt handling routines.
135°C. Upon assertion of Thermtrip, the processor will shut off its internal clocks (thus halting program execution) in an attempt to reduce the processor junction temperature. Once activated, Thermtrip remains latched until the CP605 undergoes a cold restart is per- formed (all power off and then on again).
CompactPCI system chassis. Even though the CP605 is fitted with an optimally designed heat sink, the thermal energy dis- sipated by high performance Pentium 4 and Mobile Pentium 4-M processors exceeds the ther- mal capabilities of the heat sinks except for very low performance applications which still require the outstanding features offered by these processors.
An airflow of 1.0 m/s is a typical value for a standard Kontron ASM rack (6U CompactPCI rack with a 1U cooling fan tray). Newer ASMs from Kontron will have an airspeed of 2.0 m/s or more. For other racks or housings the available airflow will differ. The maximum ambient operating temperature must be recalculated and/or measured for such environments.
When determining the thermal requirements for a given application, peripherals to be used with the CP605 must also be considered. Devices such as hard disks, PMC modules, etc. which are directly attached to the CP605 must also be capable of being operated at the temperatures foreseen for the application.
System Considerations The following table specifies the ranges for the different input power voltages within which the board is functional. The CP605 is not guaranteed to function if the board is not operated within the prescribed limits. Table 6-2: DC Operational Input Voltage Ranges...
6.2.3.1 Start-Up Requirement Power supplies must comply with the following in order to be used with the CP605. • Beginning at 10% of the nominal output voltage, the voltage must rise within > 0.1 ms to < 20 ms to the specified regulation range of the voltage. Typically: >...
When a PSU of this type is used, it will not power up correctly and the CP605 may hang up. The solution is to use an industrial PSU or to add more load to the system.
CP605 baseboard and for additional configurations. The Pentium 4 processor dissipates the majority of the thermal power. The power consumption tables below list the voltage and power specifications for the CP605 board and the CP605 accessories. The values were measured using an 8-slot passive Com- pactPCI backplane with two power supplies: one for the CPU, and the other for the hard disk.
The values in the above table are measured using the Intel High Power Tool. This tool serves only for checking the onboard power supplies and does not represent the power consumption of the CP605 during normal operation. In normal software applications this maximum power consumption level will never be reached.
6.3.1 Power Requirement for the CP605 The following table indicates the start-up current of the CP605 during the first 2-3 seconds after the power supply has been switched on. The power consumption of the CP605 during opera- tion is indicated in tables 6-4 to 6-7.
Rear I/O Module CP-RIO6-05 Introduction The CP-RIO6-05 rear I/O module has been designed for use with the CP605 6U CompactPCI board from Kontron Modular Computers. Designed for use in a PICMG 2.16 environment this rear I/O module provides comprehensive rear I/O functionality.
RS232 Note ... To ensure the proper functioning of the rear I/O serial interfaces, the line driv- ers for COM1 and COM2 port on the CP605 must be disabled. See chapter 5.5.4 Front-Rear I/O for details). A.6.5 Fast Ethernet Interfaces The selection of rear I/O or baseboard front panel Fast Ethernet ports is made via the BIOS setup.
The CP-RIO6-05 is provided with three female rear I/O connectors J3, J4 and J5. The same pinouts apply to the matching rear I/O connectors P3, P4 and P5 of the CP605 baseboard. For convenience these tables are presented both here and in Chapter 2, “Functional Description and Configuration”...
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