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Kaba c-lever and variants
Installation Manual
EN
k2evo702 - 201610

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Summary of Contents for Kaba c-lever 2662-K5

  • Page 1 Kaba c-lever and variants Installation Manual k2evo702 - 201610...
  • Page 2 This document must not be reproduced in any way or otherwise further used without the written consent of Kaba AG. All product names are trademarks of the respective companies. Copyright 2016 Kaba AG. All rights reserved. k2evo702 - 201610...
  • Page 3: Table Of Contents

    ES1 variant............................ 26 4.3.4 Short plate variant............................ 26 4.3.5 Rosette assembly variant........................... 27 Installing the outside shield ............................ 28 4.4.1 c-lever standard and c-lever ES1 variant.................... 28 4.4.2 c-lever short plate variant.......................... 29 4.4.3 c-lever rosette assembly variant ...................... 30 Kaba c-lever and variants k2evo702 - 201610...
  • Page 4 Service .............................. 43 Replacing batteries .............................. 43 Replacing the antenna .............................. 44 Replacing the e-module ............................ 44 Reset (INI reset)................................ 45 7.4.1 Reset with master media ........................... 45 7.4.2 Reset using tweezers........................... 45 Emergency power supply............................ 45 Troubleshooting...........................  47 Error analysis ................................. 47 k2evo702 - 201610 Kaba c-lever and variants...
  • Page 5: About This Document

    Contents and purpose The contents of these instructions are limited to the installation, operation, mainten- ance and servicing of the product. Kaba c-lever and variants k2evo702 - 201610...
  • Page 6: Supplementary Documentation

    The following documents are available from the sales partners: • Operating manual Kaba programmer 1460 and Kaba programmer 1364 • User manual for programming and signals of the Kaba evolo components • System description Kaba evolo • Planning guideline wireless •...
  • Page 7: Notes

    They help to make best use of the product and its functions. Symbols Symbols with the following meanings are used for hazards (depending on hazard source.) General hazard Hazard from electric shock Risk of explosion Risk to electronic components from electrostatic discharge Kaba c-lever and variants k2evo702 - 201610...
  • Page 8: Basic Safety Information

    Damage can still occur due to static electricity on clothing. • Only transport and ship removed modules in ESD-shielding, conductive protect- ive containers. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 9: Handling Of Lithium Batteries

    Do not open, drill through or squash lithium batteries. • Do not burn lithium batteries or expose them to high temperatures. • Do not short circuit lithium batteries. • Do not recharge lithium batteries. Kaba c-lever and variants k2evo702 - 201610...
  • Page 10: Product Description

    Fixing screws Direction pin Screw for inside shield Countersunk screws Silicone cushion Internal fitting Socket for antenna cable Intermediate circuit board for Spindle antenna Antenna cable 3 fixing screws Bracket Mechatronics unit Fixing screw k2evo702 - 201610 Kaba c-lever and variants...
  • Page 11: Scope Of Delivery

    76–80 (door thick- M5 x 100 85–94 M5 x 85 81–85 ness 73–100) M5 x 90 86–90 M5 x 110 95–100 M5 x 95 91–95 M5 x 100 96–100 Table 1: c-lever fixing screws Kaba c-lever and variants k2evo702 - 201610...
  • Page 12: Additional Fixtures For C-Lever Short Plate

    Plug with cable for door handle contact (63) • ZIF connection cable (65) • PCB (61) and screw (62) • Inside shield for wireless (66) 3.2.5 Accessories • Relevant system software and programming tools k2evo702 - 201610 Kaba c-lever and variants...
  • Page 13: Technical Data

    DIN 18273 tested in ac- DO 20.31 cordance with EN 1634-1 EN 179 According to test certific- 0432 - BPR - 0061 (Kaba); ate: 0432 - BPR - 0003 (BKS); 0432 - BPR - 0005 (Dorma) Protection class EN 1906 class 0...
  • Page 14: Dimensions

    Product description Installation Manual 3.3.1 Dimensions Fig. 2: Dimension drawing – narrow version, Europrofile cylinder (PZ) 53.6 Fig. 3: Dimension drawing – wide version, Europrofile cylinder (PZ) k2evo702 - 201610 Kaba c-lever and variants...
  • Page 15: Versions

    Hole centre distance for Europrofile (PZ) or round profile (RZ) cylinder versions. Hole centre ± 0.1 Versions 100.5 Conformity This product conforms to the EU directives 2014/35/EU Low Voltage Directive 2014/53/EU Radio Equipment Directive 2014/30/EU EMC Directive 2011/65/EU RoHS Directive Kaba c-lever and variants k2evo702 - 201610...
  • Page 16: Installation

    See following drawing and table. Overview c-lever Door Variants Outside Inside Standard 18.3 mm 18.3 mm ES1 (assembly/steel support plate) 23.3 mm 18.3 mm Short plate (assembly/support plate) 23.3 mm 23.3 mm Rosettes (assembly/support plate) 23.3 mm 23.3 mm Table 2: Overview of cylinder standoff k2evo702 - 201610 Kaba c-lever and variants...
  • Page 17: Tools Required

    The length of the spindle must be adjusted depending on the door thickness (in- cluding the backplate(s)) and/or handle types. Handle type "A" spindle standoff mm 42–79 42–68 42–56 42–77 42–92 42–51 42–85 42–50 Kaba c-lever and variants k2evo702 - 201610...
  • Page 18: Drilling The Fastening Holes

    8. Use drill bit Ø9 mm to drill the bottom fastening hole up to the lock mortise. 9. Remove the drill jig and C-clamp. 10. Clean the lock mortise. 11. Insert the mortise lock. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 19 9. Remove the drill jig and C-clamp. 10. Clean the lock mortise. 11. Insert the mortise lock. Result: The fastening holes for the fitting are drilled on both sides of the door. Kaba c-lever and variants k2evo702 - 201610...
  • Page 20: With Drilling Template

    Use drill bit Ø9 mm to drill the middle fastening hole up to the lock mortise. 7. Use drill bit Ø9 mm to drill the bottom fastening hole up to the lock mortise. 8. Clean the lock mortise. 9. Insert the mortise lock. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 21 7. Use drill bit Ø9 mm to drill the bottom fastening hole up to the lock mortise. 8. Clean the lock mortise. 9. Insert the mortise lock. Result: The fastening holes for the fitting are drilled on both sides of the door. Kaba c-lever and variants k2evo702 - 201610...
  • Page 22: Installing The Coupling Unit

    Insert the direction pin. -> Audibly clicks into place. Release the lever handle. Result: The direction pin is installed in the coupling unit for the desired door side. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 23: Installing The Coupling Unit In A Fitting

    Insert the spindle in the square of the coupling unit (29) with the groove facing the cylinder fixing screw. Tighten the spindle from the top using the threaded pin (32). Result: The spindle is connected securely to the coupling unit. Kaba c-lever and variants k2evo702 - 201610...
  • Page 24 Use a screwdriver to push the bottom cushion under the lug (C) and push the bottom part of the coupling unit into the outside shield (D). Result: The coupling unit is positioned evenly and securely in the outside shield. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 25 Connect the plug of the coupling unit to the white socket (46). Connect the plug of the antenna cable to the black socket (49). Result: The coupling unit is securely fastened in the outside shield. The antenna circuit board is connected. Kaba c-lever and variants k2evo702 - 201610...
  • Page 26: C-Lever Es1 Variant

    (39). 4.3.4 Short plate variant Continuation of chapter Fastening the coupling unit. Procedure: Guide the antenna cable (13) on the left next to the coupling unit in the outside shield as shown. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 27: Rosette Assembly Variant

    (41). Insert the support plate for the outside shield into the outside shield. Secure the support plate for the outside shield into the outside shield using two fixing screws (43). Kaba c-lever and variants k2evo702 - 201610...
  • Page 28: Installing The Outside Shield

    See chapter Installing the coupling unit in a fitting [} 4.3.2], point 4. Place the outside shield (8) on the outside of the door. 6. Pull the spindle (27) inwards. Result: The outside shield is installed. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 29: C-Lever Short Plate Variant

    Secure the lock cylinder with the cylinder fixing screw (but do not tighten yet). Pull the spindle (27) inwards. Result: The mortise lock, lock cylinder and outside shield are installed on the door. Kaba c-lever and variants k2evo702 - 201610...
  • Page 30: C-Lever Rosette Assembly Variant

    4. Guide the outside shield (8) with tightened spindle (27) into the lock hub. 5. Place the outside shield on the outside of the door. 6. Pull the spindle inwards. Result: The outside shield is installed. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 31: Installing The Internal Fitting

    Insert batteries if necessary. Note: observe the bat- tery polarity. Failure to do so could destroy the electronics. If batteries are already inserted, remove the contact protection film. Slip the battery protection film [} 7.1] between the batteries. Kaba c-lever and variants k2evo702 - 201610...
  • Page 32: C-Lever Es1 Variant

    Insert the antenna cable plug into the socket (59) of the e-module for the internal fitting. Insert batteries if necessary. If batteries are already inserted, remove the contact protection film. Slip the battery protection film [} 7.1] between the batteries. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 33: C-Lever Short Plate Variant

    Secure the support plate for the inside shield to the outside shield using two fixing screws M5 (24). Unscrew the inside lever handle (17) with three countersunk screws M4 (48) from the internal fitting. Kaba c-lever and variants k2evo702 - 201610...
  • Page 34 11. Secure the inside lever handle using three counter- sunk screws M4 (48). 12. Insert batteries if necessary. 13. If batteries are already inserted, remove the contact protection film. 14. Slip the battery protection film [} 7.1] between the batteries. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 35: C-Lever Rosette Assembly Variant

    Secure the support plate for the inside shield to the outside shield using three fixing screws M5 (24). Unscrew the inside lever handle (17) with three countersunk screws M4 (48) from the internal fitting. Kaba c-lever and variants k2evo702 - 201610...
  • Page 36 10. Secure the inside lever handle using three counter- sunk screws M4 (48). 11. Insert batteries if necessary. 12. If batteries are already inserted, remove the contact protection film. 13. Slip the battery protection film [} 7.1] between the batteries. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 37: Variant With Wireless Option (E320)

    Door frame contact Frame Door frame contact Mortise lock deadbolt contact Bolt Deadbolt contact Mortise lock cylinder contact Cylind. Cylinder contact Plug con- (Top left) handle – handle monitoring nection Kaba c-lever and variants k2evo702 - 201610...
  • Page 38 Further information on the use of potential locks and door contacts can be found in the Wireless planning guideline. This documentation and further product document- ation can be downloaded from Kaba's website following registration. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 39: Installing The Inside Shield

    -> Audibly clicks into place. 2. Secure the inside shield with a fixing screw M3 (25). 3. Tighten the lever handle fixing screw (18). 4. Align the lock cylinder and secure using the cylinder fixing screw. Kaba c-lever and variants k2evo702 - 201610...
  • Page 40: Installing Variant For Special Lever Handle Styles

    Secure the internal fitting and outside shield using two fixing screws (24). 5. Place the inside shield parallel on the internal fitting. -> Audibly clicks into place. 6. Secure the inside shield with a fixing screw M3 (25). k2evo702 - 201610 Kaba c-lever and variants...
  • Page 41: Operation

    Beep Beep light will briefly flash four times. Beep Key: If both functions have been activated using the programmer 1460 or the sys- tem software. Kaba c-lever and variants k2evo702 - 201610...
  • Page 42: Maintenance

    This section describes product maintenance. Maintenance table The component's mechanism and/or electronics do not require any maintenance. NOTICE Opening the mechatronic unit. Opening the mechatronic unit [} 3.1.1] releases Kaba from any liability under the guarantee. Components Measures Interval All components...
  • Page 43: Service

    Note: observe the battery polarity. Failure to do so could destroy the electronics. Insert the new batteries. Slip the battery protection film (8) between the bat- teries as shown. Mount the inside shield. Kaba c-lever and variants k2evo702 - 201610...
  • Page 44: Replacing The Antenna

    3. Tilt the e-module forwards approx. 10 mm and lift it clear. 4. Replace the e-module. 5. Secure the e-module using screw M3. 6. Connect the antenna and battery cables for the e- module. 7. Mount the inside shield. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 45: Reset (Ini Reset)

    Loss of data With an INI reset, all previously saved settings and data on the E-module are deleted. NOTICE Before components are returned to Kaba for servicing, always carry out a reset on the components. 7.4.1 Reset with master media INI reset can be used to restore the factory settings for the components.
  • Page 46 The c-lever, when used with an anti-panic lock, can always be opened by pushing the lever handle. If there is no anti-panic lock built in, it will function as a built-in lock. 1. Push the lever handle and open the door. k2evo702 - 201610 Kaba c-lever and variants...
  • Page 47: Troubleshooting

    Master medium is not detected — — – Antenna not connected to e- – Establish connection or module power supply – No power supply Other errors – Unintentional re-start — short short short green short Kaba c-lever and variants k2evo702 - 201610...
  • Page 48 — — – Time is missing on e-module – Set time, check programming not open or close at pro- or is not correctly set – Replace coupling unit grammed time – Incorrect programming k2evo702 - 201610 Kaba c-lever and variants...

Table of Contents