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Preferred/Classic
Technical Manual

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Summary of Contents for Kaba Peaks Preferred

  • Page 1 Preferred/Classic Technical Manual...
  • Page 2 Publisher. Disclaimer: While reasonable efforts were made to ensure the accu- racy of this document at the time of printing, Kaba assumes no liability for any errors or omissions. This information is subject to be revised without notice, and changes may be incorporated in future releases.
  • Page 3 Peaks Notes ® Preferred/Classic...
  • Page 4 Preferred/Classic Technical Manual Section 1: Introduction...
  • Page 5 Peaks Preferred/Classic Advantage • Blanks and cut keys protected by strong, uncontested utility patents • Patented key control without added expense of UL437 • Retrofits a wide variety of lock brands • Combines conventional mortise, rim and key-in-knob cylinders, with...
  • Page 6 Two projections near the key bow, called “peaks” are part of the utility patents safeguarding the key blanks. The “peak” operates the patent pin stack. Since the uncut key blank itself is patented, Kaba con- trols blank manufacture and distribution.
  • Page 7 The Peaks 140 Family 140 and 150 are the actual pin-to-pin spacings in thousandths of an inch. 140 spacing is used in the interkeyable family of conventional cylinders, interchangeable cores and removable cores. All 140 products are 6-pin. There are actually seven pin stacks in a Peaks 140 core or cylinder. One pin chamber is used for the patent pin stack and is constant in all Peaks products.
  • Page 8 1. Only keys bearing your unique, factory stamped, Key Blank ID number may be duplicated. 2. Key blanks may not be sold, lent, or given away. 3. Return of key blanks, for any reason, must be made directly to Kaba or to any of the parties as outlined in your contract.
  • Page 9 Kaba has provided strong, powerful security solutions since 1862, when German businessman Franz Bauer established a locksmith and safe company named Kassa Bauer (Bauer Safe). Over the past 140 years Kaba has continually increased its capabilities and expanded its vision, becoming a world leader in access control solutions and door hardware.
  • Page 10 Contracts, factory marked blanks, limited distribution, key records controls, and strong utility patents are essential to state-of-the-art key control. Fabrication of Peaks Preferred key blanks by anyone other than Kaba is an infringement of utility patent 7.18.1941. Patent Criteria: A novel mechanical feature on the uncut blank, without which the lock will not operate, is the critical mechanical requirement for a utility patent to protect against unauthorized key duplication.
  • Page 11 Kaba Access Control employs the latest machining techniques to ensure smooth reliable operation through- out a wide variety of cylinders to provide hardware to fit the full spectrum of security needs. Kaba uses high quality brass to manufacture the plug and shell of each cylinder. All Kaba Peaks keys are made of nickel silver which incorporates a large bow capable of receiving stampings and use by physically impaired people.
  • Page 12 Preferred/Classic Technical Manual Section 2: Product Information...
  • Page 13: Xx = Finish

    One 3418-00-2000 cam cover is placed over the cam before screws are installed. If cams are changed in the field, use new screws and tighten them firmly. Please specify cam when ordering. Contact Kaba about other cam requirements. See bottom of this page for mortise cylinder kit.
  • Page 14 Conventional Rim Cylinders—8402/3402 Series 6-pin 140 8402-xx-1010 8402-xx-1012 3402-xx-1010 3402-xx-1012 standard screw holes “high screw hole and outside” for locations Sargent exit devices Each 8402/3402 cylinder assembly includes these components: 3500-xx-2003 collar backplate finish to match cylinder 4701-98-4118 screws, 2 required 4702-80-2009 plug &...
  • Page 15: Table Of Contents

    Schlage B double cyl. deadlocks Falcon T series levers Schlage B600, 700, 800 double cyl. deadlocks Kaba 1411 padlocks Schlage C & D series grade 1 knobs LSDA LS100B, 100P, 100T knobs Schlage C & D series grade 1 levers...
  • Page 16: Patent Bottom Pin

    J or K series xx = Finish bottom pins and 8144-00-3004 Falcon applications require Falcon tailpiece kit, Kaba part number patent bottom pin. 4700-00-5109. 3400 Series Falcon, Cal-Royal, LSDA, and Weiser deadlocks require OEM tailpieces. Large diameter...
  • Page 17 Key-In-Knob Cylinders The 8800-xx-1006 and 3400-xx-1006 for Arrow—LSDA—Schlage key-in-knob cylinders (“06” kit) 8400-xx-1006 uncombinated 8400-xx-1206-06 factory combinated 3400-xx1006 uncombinated “06” plug & shell 3400-xx-1206-06 factory combinated xx = Finish The “06” cylinder also accepts original Arrow, Ilco, Lori, Marks and Sargent fixed tailpieces. The “06”...
  • Page 18 Tools 3800-00-4050 Peaks Multi-Gage checks .140" and .150" spacing and depth for the A2 and A4 system. 3800-00-3547 3800-00-3548 6440-00-4001 capping tool for ejector tool both capping staking tool blocks 6840-00-3540 staking fixture 3400-00-4000 staking 3840-00-3540 3850-00-3540 6440-00-3540 140 capping block 150 capping block fixture for conventionals staking fixture...
  • Page 19 Peaks Notes ® Preferred/Classic Section 2 - 7...
  • Page 20 Key-In-Knob Cylinders—8400/3400 Series 6-pin 140 AMERICAN Padlocks–see pages 2–23 AMEROCK Same as Arrow retrofits listed below 8400-xx-1299-09 factory combinated ARROW H, L, S & W knobs and levers, Q and M series levers 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-09 factory combinated large diameter...
  • Page 21: Double Cyl

    J or K series *Cal-Royal tailpieces bottom pins Cal-Royal tailpieces are not supplied. 8400-xx-1204-04 factory combinated CORBIN CK4200 grade 1 knobs, UT5200 Unit locks 8400-xx-1004 uncombinated RUSSWIN 3400-xx-1204-04 factory combinated 3400-xx-1004 uncombinated Contact Kaba about applications prior to 1972. Section 2 - 9...
  • Page 22 J or K series *4700-80-2002 S/3C tailpiece, vertical bottom pins *3450-80-2003 spacing washer If spacer supplied by Corbin Russwin is missing, substitute Kaba 3400-00-2009 security bushing. 8400-xx-1299-01 factory combinated CORBIN CL3800 grade 2 levers 8400-xx-1099...
  • Page 23 Key-In-Knob Cylinders 8400-xx-1295-01 factory combinated FALCON D Series deadlocks “95” plug & shell 8400-xx-1095 uncombinated and use* with small plug face 3400-xx-1295-01 factory combinated large diameter 3400-xx-1095 uncombinated and use* plug requires J or K series bottom pins Single cylinder functions: *Falcon TP-10 tailpiece (A28350-000-00) and retainer TPR-4 (A08385-000-00) Double cylinder functions:...
  • Page 24 Key-In-Knob Cylinders 8400-xx-1299-13 factory combinated FALCON S Series grade 2 knobs, except Hana 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-13 factory combinated large diameter 3400-xx-1099 uncombinated and use* plug requires J or K series *4700-80-2004 FS tailpiece, horizontal bottom pins *3450-80-2003 spacing washer Or, use original Falcon tailpiece TP-2 or TP-3 with Falcon retainer TPR-1 may be used.
  • Page 25 J or K series bottom pins NOTE: If Falcon tailpiece needs replace- *3450-80-2003 spacing washer ment, Kaba FX tailpiece (4700-80-2003) *use existing tailpiece from Falcon cylinder, horizontal. can be used, but must be ordered separately. 8400-xx-1299-41 factory combinated...
  • Page 26 Key-In-Knob Cylinders LSDA LX1000 grade 1 levers (prior to 1994) 8400-xx-1299-18 factory combinated Field modification required. 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-18 factory combinated large diameter 3400-xx-1099 uncombinated and use* SD/3A cut away plug requires J or K series cut away *3450-80-2003 spacing washer bottom pins...
  • Page 27 All functions except DA, DC, S: Marks tailpiece A1903-C (C9) Functions DA, DC, S: Marks tailpiece A1903S-C (SC9) Marks tailpieces are not supplied. MASTER Padlocks—see page 2–23 Brass padlock—See Kaba 1411 padlock page 2–23 STANDARD 8400-xx-1299-17 factory combinated OMNILOCK Knob, key by-pass...
  • Page 28 Key-In-Knob Cylinders 8400-xx-1299-18 factory combinated OMNILOCK Lever, key by-pass 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-18 factory combinated SD/3A large diameter 3400-xx-1099 uncombinated and use* plug requires J or K series *1590-80-2000 SD/3A tailpiece, vertical bottom pins *3450-80-2003 spacing washer 8400-xx-1299-16 factory combinated SK, SP &...
  • Page 29 Key-In-Knob Cylinders “95” plug & shell 8400-xx-1295-10 factory combinated SARGENT Line levers, 2000 exit device trim with small diameter 8400-xx-1095 uncombinated and use* plug face 3400-xx-1295-10 factory combinated SD/3A large diameter plug requires 3400-xx-1095 uncombinated and use* J or K series bottom pins *4700-00-4008 neoprene washer NOTE: 10 Line, 6500: remove...
  • Page 30 Key-In-Knob Cylinders 8400-xx-1299-92 factory combinated SARGENT 464, 484 double cylinder deadlocks 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-92 factory combinated large diameter 3400-xx-1099 uncombinated and use* plug requires J or K series bottom pins *3450-00-2002 long double cylinder lost motion tailpiece standard for 1 "...
  • Page 31 Key-In-Knob Cylinders 8400-xx-1299-90 factory combinated SCHLAGE B100, B400 E, EB, F160, MD single cylinder deadlocks, S200 and H locksets 8400-xx-1099 uncombinated and use* 3400-xx-1299-90 factory combinated “99” plug & shell 3400-xx-1099 uncombinated and use* large diameter *3450-00-2000 lost motion tailpiece plug requires J or K series *3450-80-2004 timing washer...
  • Page 32 Key-In-Knob Cylinders 8400-xx-1299-18 factory combinated SCHLAGE C & D Series, and Vandlgard grade 1 levers 8400-xx-1099 uncombinated and use* 3400-xx-1299-18 factory combinated “99” plug & shell 3400-xx-1099 uncombinated and use* SD/3A large diameter plug requires *1590-80-2000 SD/3A tailpiece, vertical J or K series bottom pins *3450-80-2003 spacing washer 8400-xx-1299-01...
  • Page 33 Key-In-Knob Cylinders 8400-xx-1299-18 factory combinated TRILOGY 2500 bypass, lever designs prior to 5-97 8400-xx-1099 uncombinated and use* “99” plug & shell 3400-xx-1299-18 factory combinated SD/3A large diameter 3400-xx-1099 uncombinated and use* plug requires J or K series bottom pins *1590-80-2000 SD/3A tailpiece, vertical *3450-80-2003 spacing washer 8400-xx-1299-18 factory combinated...
  • Page 34 Key-In-Knob Cylinders YALE 6100 and 6200 series Monolocks 8400-xx-1255 (Yale monolock) factory combinated Retrofit for Yale No. 1801 cylinder 8400-xx-1055 (Yale monolock) uncombinated 3400-xx-1255 (Yale monolock) factory combinated 3400-xx-1055 (Yale monolock) uncombinated Same as 8400-xx-1054-54 cylinder below, but without rollpin and spacer. YALE 5400 grade 1 knobs and 5300 grade 2 knobs 8400-xx-1254-54...
  • Page 35 6-pin 140 Padlocks—Key-in-Knob Cylinders 8400-xx-1299-41 factory combinated Kaba 1411 or New Standard 8400-xx-1099 cylinder with Kaba P tailpiece Made with the “99” 3400-xx-1299-41 factory combinated 3400-xx-1099 cylinder with Kaba P tailpiece The following can be made from 8400-xx-1099 or 3400-xx-1099 cylinder kit using OEM drivers: Master ProSeries—Use adapter #0298-0628 from Master.
  • Page 36 • Olympus 720, 721, 722 & 728 series: use 8800/8900 or 3800/6800 series small format interchangeable cores • Olympus 700 & 800 series cabinet locks: use 8400-xx-1099 or 3400-xx-1099 with Olympus 78-Kaba-Conv Kit • Schlage CL1000 and CL2000 series: use 8400-xx-1099 or 3400-xx-1099 with Schlage tailpiece and driver...
  • Page 37 Small Format Interchangeable Cores (Capped)—8800/3800 Series • brass plug • brass shell and control sleeve 6-pin 140 & • capped pin chambers 6 or 7-pin 150 • individual chambers may be emptied with ejector tool • 140 capping block / press required •...
  • Page 38 Large Format Interchangeable Cores for Yale—8244/6240 Series • brass plug 6-pin 140 • alloy shell and control sleeve with patented plating and coating • spring cover retains pins and springs • 6840-00-3540 staking fixture and 6440-00-4001 staking tool required • does not require a special extended tip control blank •...
  • Page 39 Large Format Removable Cores for Schlage—8444/6440 Series • brass plug • alloy shell and control sleeve with patented plating and coating 6-pin 140 • spring cover retains pins and springs • 6440-00-3540 staking fixture and 6440-00-4001 staking tool required • pins like original small format interchangeable cores; A2 system stacks to 26 •...
  • Page 40 8900/6800 series have remarkable bearing properties. In addition, Kaba employs a patented two step process of plating and cladding on all 8900/6800 and 8400/3400 sleeves and shells that makes the surfaces of these components harder than conventional brass surfaces. Plugs for both 8900/6800 and 8800/3800 series are made of brass because of its machinability.
  • Page 41 Peaks Notes ® Preferred/Classic Section 2 - 30...
  • Page 42 Notes ® Peaks Preferred/Classic Section 2 - 31...
  • Page 43 Peaks Notes ® Preferred/Classic Section 2 - 32...
  • Page 44 Preferred/Classic Technical Manual Section 3: Key Cutting and Pinning...
  • Page 45 Cylinder Stamping, Marking, Lubrication & Tailpiece Installation Stamping and Marking Kaba Access Control recommends marking cylinders with an indelible marker. If stamping or engraving of cast cylinders is unavoidable the stamped or engraved area must be coated with a clear acrylic enamel (Krylon, fingernail polish, etc.).
  • Page 46 Key Bitting Specifications Stops Peaks keys have two stops, a bow stop and a tip stop. The bow stop gauges keys in all current products. The tip stop gauges only in non-domed face small format interchangeable cores made prior to March, 1996.
  • Page 47 B vise jaw The modified B vise jaw required to cut Peaks keys on the 1200CM is available from Kaba. Spacing on HPC cards is bow to tip. When using a factory bitting list, reverse the bittings. In December 1996, HPC began to provide a calibration kit for the 1200, part no.
  • Page 48 Bottom pins are .003" shorter than after market replacement pins. Non-original pins will not work properly in Kaba products and their use voids product warranty. A2 system: Use A series bottom pins for everything except the 8400-xx-1095 and 3400-xx-1095 key-in-knob, the Universal 8400-xx-1099 and 3400-xx-1099 key-in-knob cylinder, the 8144/6140 Corbin Russwin, and 8544/6540 Sargent large format interchangeable core with large diameter plugs.
  • Page 49 Peaks universal pin kits (3400-00-5012 for A2 and 3400-00-5004 for A4) contain all of the components required to pin any uncombinated cylinder or core, including the 6340-00-4012 timing pin. Non-original pins will not work properly in Kaba products and their use voids product warranty. Section 3 - 5...
  • Page 50 Pin Lengths and Stack Heights Pin lengths and material Kaba bottom pins are .003" shorter than after market replacement pins. Non-original pins will not work properly and void the product warranty. “S” indicates spool type pins. Bottom pins are nickel silver.
  • Page 51 Pin Lengths and Stack Heights (continued) Peaks Preferred Pin series and uniform stack heights for A2 and A4 systems 8400 K-I-K 8400-xx-1099 8401/8402 8800 8144 Corbin 8244 8444 8544 except 8400-xx-1095 conventional and Russwin R/C Yale Schlage Sargent product 8400-xx-1099 with large...
  • Page 52 Peaks Preferred Component Summary Table Stack Product Retainer Spring Retainer Patent Bottom Patent Top System Pins Height Springs 8401 Mortise Specify cam 3425-00-2006 8800-00-3004 3425-00-3002 3800-00-4010 4701-98-4118 Mortise/Rim/RC Stainless A & B cam screws Spring cover 3418-00-2000 E & F...
  • Page 53 Peaks Classic Component Summary Table Stack Product Retainer Spring Retainer Patent Bottom Patent Top System Pins Height Springs 3401 Mortise Specify cam 3425-00-2006 3800-00-3004 3425-00-3002 3800-00-4010 A & B 4701-98-4118 Mortise/Rim/RC Stainless cam screws Spring cover 3418-00-2000 E & F cam cover 3402 Rim 3410-00-2001...
  • Page 54 Peaks Classic patent bottom pins are installed small end down, whereas Peaks Preferred patent bottom pins are installed small end up. Install the Peaks patent top pins small end down for both Peaks Classic and Preferred. In the A2 system a number 7 top pin should be seated above the patent top pin.
  • Page 55 ® For high volume pinning, existing capping presses may be used for 150 cores. For 140 cores, a capping press in .140" spacing is available from Kaba. Rekeying Place the ejector tool into the hole under the chamber(s) and drive out the pins, spring, and cap with a light tap.
  • Page 56 Working without proper equipment and technique can cause deformation resulting in poor operation, and can void product warranty • Use original pins and Kaba equipment. • Do not use excessive force. • Do not deform or score the shells.
  • Page 57 Pinning Interchangeable Cores 8244/6240 large format interchangeable core for Yale The 8244/6240 large format interchangeable core have an A2 system pin stack total of 26. Use 8244-xx-1006 or 6240-xx-1006 to retrofit Yale 1210. A2 system: A series bottom pins and B series top pins 8244 cores use the following components: A4 system: E series bottom pins and F series top pins 8800-00-3004 patent bottom pin...
  • Page 58 Pinning Interchangeable Cores 8444/6440 Schlage Removable Core The 8444/6440 large format removable core has an A2 system pin stack total of 26. A2 system: X series bottom pins and W series top pins 8444 cores use the large diameter plug and require the following components: A4 system: A4 pinning not available 8144-00-3004 patent bottom pin 3800-00-3005 patent top pin...
  • Page 59 Rekeying Pry off and discard the spring cover. Rekey, lubricate the cylinder with Poxylube , and apply a new spring cover. ® Since all Peaks products are designed to be top loaded, use of a follower for rekeying is optional. Mortise/rim cylinder screws have a Loctite coating.
  • Page 60 Non-original pins will not work properly in Kaba products and their use voids product warranty. Section 3 - 16...
  • Page 61 Pinning for all Peaks products can now be accom- plished with only one spring. That stainless steel spring is number 3800-00-4010. Note: Peaks Preferred Patent Pins for illustration 8400-xx-1299 only. (See key pinning section 3 - 4 to 3 - 12) 3400-xx-1299 "99"...
  • Page 62 A2 System Small Format Interchangeable Core Pinning Charts Control A small format interchangeable core pinning chart is an expanded key bitting array (KBA) that speeds pinning. At the left is a key bit- ting array. The control combination is a change key that is set aside. SOP stands for Sequence of Progression.
  • Page 63 The plug total equals the deep operating bitting. shallow cut bottom pin plug total equals the shallow operating cut Non-original pins will not work properly in Kaba products and their use voids product warranty. Section 3 - 19...
  • Page 64 That stainless steel spring is number 3800-00-4010. 8400-xx-1299 3400-xx-1299 Note: Peaks Preferred Patent Pins for illustration only. (See key pinning section 3 - 4 to 3 - 12) “99” and “95” Key-in-Knob 6 7 10 7 10 6...
  • Page 65 A4 System Small Format Interchangeable Core Pinning Chart A small format interchangeable core pinning chart is an expanded key Control bitting array (KBA) that speeds pinning. At the left is a key bitting array. The control combination is merely a change key that has been set aside.
  • Page 66 Notes ® Peaks Preferred/Classic Section 3 - 22...
  • Page 67 Notes ® Peaks Preferred/Classic Section 3 - 23...
  • Page 68 Preferred/Classic Technical Manual Section 4: Key Control & Record Keeping...
  • Page 69 Poor record keeping can be a serious liability. Overall, end users respond favorably to professional record keeping practices when they understand that they exist for their protection. Authorized Signature Registration Form The Kaba key system authorized signature registration form records the key system’s physical location...
  • Page 70 Check the signature on the purchase order against the authorized signature registration form on file 2. Use the Kaba form and obtain signatures upon receipt of Peaks locks and keys The authorized registration form on file is used to confirm the identities of persons signing for materials Adding/Deleting Names on the Authorized Signature Registration Form Only a person currently on the authorized signature registration form can add or delete others.
  • Page 71 Dealers should follow the same authorization procedures as Kaba for adding and deleting names on the Dealer written key systems authorized signature registration form. Section 4 - 3...
  • Page 72 Cross Keying Cross Keying Kaba Key Systems discourages cross keying of any sort. If Kaba Key Systems creates a key system, it is our intent to avoid cross keying totally if possible. If asked to generate a system with cross keying, we will generate...
  • Page 73 1 Grand Master x 1 Control x 8 Masters x 40 Changes / Master plus 12 Grand Changes Questions regarding the design and generation of key systems may be directed to Kaba Key Systems. Section 4 - 5...
  • Page 74 The Standard Key Coding System The following key symbols are the lock industry standard, used by manufacturers, BHMA, DHI and ALOA. They should be used when specifying any master keyed system. The symbols are constructed as follows: Abbreviation Key type Symbolized by Symbols or "keysets"...
  • Page 75 Special Symbols Change keys directly under higher level master keys take the name of their associated master key and add numbers after the letter(s). SKD’s, if used, are considered part of the system. SKD1 GGM1 CTR is the symbol for a control key. A top control key, capable of operating all the cores in a system, is shown in the schematic at the same level as the top master key.
  • Page 76 Serious liability can arise by furnishing SKD’s for different End Users under the same control key. Although this is convenient for servicing it is not an acceptable practice. Kaba treats SKD’s under a single control key like a master key system.
  • Page 77 5. Deep cuts next to the bow should be avoided as they can weaken a key. Kaba recommends that this position be progressed last in any key system to make all keys as strong as possible.
  • Page 78 Concealed Key Control (CKC) Concealed key control is the marking of key symbols on the side or back of cores or cylinders. Kaba marks the key symbol on the side of the core with a permanent marker. In this way, when the core is recombinated, the key symbol can be buffed off and no damage will be done.
  • Page 79 Notes ® Peaks Preferred/Classic Section 4 - 11...
  • Page 80 Preferred/Classic Technical Manual Section 5: Cylinder Installation Guide...
  • Page 81 Introduction This is an aid to selecting Peaks key-in-knob cylinders for grade 1 and 2 cylindrical locksets. It should be used in conjunction with Section 2 of the Peaks Technical Manual and your own library of competitors' cata- logs and technical literature. While there are many variations in trim designs, there is a finite offering of hardware.
  • Page 82 Identifying the Manufacturer The face of the latch is the first indicator of manufacturer. Certain brands of latch bolts and lock chassis are compatible. For example, occasionally an Arrow chassis will be seen with a Schlage latch bolt. When the knob or lever is removed, the appearance of the spindle cam, i.e., the cylindrical actuator into which the cylinder tailpiece fits, can be used to identify the chassis.
  • Page 83 L, M series M series tubular grade 1 grade 2 grade 2 grade 2 deadlocks knobs & levers interconnected levers knobs retrofit type 8400-xx-1099 8400-xx-1099 8400-xx-1099 8400-xx-1099 8400-xx-1099 Peaks Preferred Peaks Classic 3400-xx-1099 3400-xx-1099 3400-xx-1099 3400-xx-1099 3400-xx-1099 Section 5 - 3...
  • Page 84 • Depending on the vintage, “CORBIN”, “CORBIN RUSSWIN”, “EMHART”, and “RUSSWIN” will all be seen on latch faces. • Corbin Russwin’s proprietary profile core can be retrofit with Peaks 8144/6140 Rcore. Corbin Russwin Corbin product retrofit Peaks Preferred old no. old no. Russwin (1993) method Peaks Classic CL3200...
  • Page 85 3. Depress outside knob retainer; remove outside knob. 4. Remove knob cap if present. 8400-xx-1004 3400-xx-1004 6. Install Peaks Preferred cylinder 5. Remove ring with Tru-arc pliers; 8400-xx-1004 or Peaks Classic remove spindle and cylinder. cylinder 3400-xx-1004 and reverse above steps.
  • Page 86 Corbin Russwin models prior to 1976 Retrofitting Corbin Russwin CK4200 Grade 1 Knobs Locksets made prior to 1976 were made with the outside knob retainer rigid. To remove the outside knob on pre-1976 locksets, remove one of the chassis screws completely, and loosen the other screw slightly. This will allow the knob retainer to pivot out of the spindle and permit knob removal.
  • Page 87 8400-xx-1099 8400-xx-1099 8400-xx-1099 8400-xx-1099 8400-xx-1095 Peaks Preferred Peaks Classic 3400-xx-1099 3400-xx-1099 3400-xx-1099 3400-xx-1099 3400-xx-1095 • 8400-xx-1095 is identical to 8400-xx-1099 and 3400-xx-1095 is identical to 3400-xx-1099, except for the small diameter plug face required for Falcon dead locks and old style X series unit locks.
  • Page 88 1 grade 2 non-Ball knobs Ball knobs knobs levers knobs retrofit type Non-KDH 8400-xx-1095 8400-xx-1095 8400-xx-1008 8400-xx-1095 8400-xx-1095 Peaks Preferred Peaks Classic 3400-xx-1095 3400-xx-1095 3400-xx-1008 3400-xx-1095 3400-xx-1095 Sargent 6500 Line 2000 7600 Line tubular grade 2 levers exit devices...
  • Page 89 " punch and mallet. remove knob collar. 7. Unscrew spindle from knob. Slowly separate knob 8. Replace cylinder with Peaks Preferred and spindle. Observe order of parts and save them, 8400-xx-1008 or Peaks Classic including the roll pin.
  • Page 90 1 unit lock grade 2 grade 2 levers knobs preassembled levers knobs retrofit type KDH* Peaks Preferred 8400-xx-1055 8400-xx-1054 8400-xx-1054 8400-xx-1095 8400-xx-1054 Peaks Classic 3400-xx-1055 3400-xx-1054 3400-xx-1054 3400-xx-1095 3400-xx-1054 *The original 5400 Augusta Lever was non-key demountable. This lock was pro duced for only a few months and was re de signed to be key demountable.
  • Page 91 Peaks Notes ® Preferred/Classic Section 5 - 11...
  • Page 92 Kaba Access Control 2941 Indiana Avenue Winston-Salem, NC 27105 USA Tel: (800) 849-8324 (336) 725-1331 Fax: (800) 346-9640 (336) 725-3269 www.kabaaccess.com KAA1149 1209...

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