Webasto Thermo Top Evo Start Installation Documentation
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Webasto Thermo Top Evo Start Installation Documentation

Webasto Thermo Top Evo Start Installation Documentation

Parking heater for kia carens 2014
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Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Kia Carens

Validity

Manufacturer
Kia
Motorisation
Fuel
1.6 GDi
Petrol
SG = Manual transmission
From Model Year 2014
Left-hand drive vehicle
Verified equipment variants: Manual / automatic air-conditioning system
Not verified:
Total installation time:
Ident. No.: 1321247A_EN
00 0258
Model
Carens
Transmission type Output in kW
6-speed SG
Front fog light
LED daytime running lights
Headlight washer system
Xenon
approx. 8.5 hours
Status: 13.09.2013
E
1
Type
EG-BE No./ABE
e4 * 2001 / 46 * 0633 * ...
Displacement in cm³ Engine code
99
1591
G4FD
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo Start

  • Page 1: Validity

    Left-hand drive vehicle Verified equipment variants: Manual / automatic air-conditioning system Front fog light LED daytime running lights Headlight washer system Not verified: Xenon Total installation time: approx. 8.5 hours Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 2: Table Of Contents

    The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 3: Information On Operating And Installation Instructions

    1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when certified in a Webasto training course. NEVER try to install or repair We- the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto...

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    Duty cycle: 100% (DC) Premount- Voltage: 3.6V ing IPCU Function: High-side The settings must be checked during the 0,75² start-up of the heater and adjusted if neces- sary. gn/ws 0,75² 0,75² Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 7 Complete connector of metering pump again after routing. Pin assignment is not relevant. 1 Connector housing 2 Lock 3 Blue/brown (bl / br) wires Disman- 4 Coding tling con- 5 Timer lock nector Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    Wiring har- underbody ness rout- diagram Positive wire Earth wire 1 Positive wire on positive battery distributor 1 Earth wire on original vehicle earth support point Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Controller For Manual Air-Conditioning

    4-pin connector Fan motor white Heater control M22A Connector M22 brown 1A fuse M22B Connector M22 pink 25A fuse A/C control module Fan relay Cutting point Wiring colours may vary. Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 10 2 Green (gn) wire from fan relay 3 Green (gn) wire of connector M27 Connecting Red (rt) wire from K1/87a fan motor Black (sw) wire from K1/30 Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 11: Fan Controller For Automatic Air-Conditioning

    25A fuse A/C control panel Fan relay Fan motor IPCU Pulse width modulator IPCU settings: Duty cycle: 100% (DC) Voltage: 3.6V Function: High-side Cutting point Wiring colours may vary. Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 12 2 Green (gn) wire from fan relay 3 Green (gn) wire of connector M27 Connecting Red (rt) wire from K1/87a fan motor Black (sw) wire from K1/30 Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 13 1 Blue (bl) wire from A/C control panel M21 2 Blue (bl) wire from connector GRr Fan con- Red (rt) wire of IPCU/E troller con- Black (sw) wire of IPCU/A nection Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 14: Digital Timer

    3 Bracket receiver Vehicle with manual air-conditioning 1 Receiver 2 Original vehicle hole, M5x16 bolt, large diameter washer [2x], nut 3 Bracket Mounting receiver All vehicles 1 Antenna Mounting antenna Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 15: Remote Option (Thermo Call Tc3)

    Same procedure for manual air-conditioning. Installing Fasten temperature sensor 1 with adhesive tempera- tape. ture sensor Remote Option (Thermo Call TC3) Fasten receiver 1 with adhesive tape. Mounting receiver 1 Antenna Mounting antenna Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 16: Preparing Installation Location

    Mount headlight washer system hose 2 with brackets 1 [2x] in holes. Installing hose Cut wind deflector plate 1 at the markings and install again. Cutting wind de- flector plate Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 17: Preparing Heater

    1 Water connection pieces, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection pieces Mounting water con- nection pieces 1 Discard section 2 Perforated bracket a Preparing perforated bracket a 85° Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 18 12° 1 Perforated bracket c Preparing perforated bracket c 80° 1 5x13 self-tapping bolt [2x] 2 Perforated bracket b 3 Perforated bracket c Mounting perforated brackets b and c Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 19: Installing Heater

    Route heater wiring harness 1 in 10 mm dia. corrugated tube 2 to heater. Routing heater wir- ing har- ness 1 Wiring harness of heater [2x] Installing heater wir- ing har- ness Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 20: Fuel

    1 Fuel line and wiring harness of metering pump in corrugated tube Routing lines 1 Fuel line and wiring harness of metering pump in corrugated tube Routing lines Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 21 3 Hose section, 10 mm dia. clamp 4 M6x25 bolt, support angle bracket, flang- ed nut 5 Perforated bracket Premount- 6 Cable tie ing meter- 7 180° moulded hose, 10 mm dia. clamp ing pump Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 22 3 Copy hole pattern, 6 mm dia. hole Fuel ex- traction Shape fuel standpipe 1 according to template and cut to length. 2 6 mm dia. washer [4x] Mounting fuel stand- pipe Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 23 180° moulded hose 2 . Check the position of the components; adjust if nec- essary. Check that they have freedom of movement. Connect- ing meter- ing pump Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 24: Combustion Air

    1 Drill out existing hole to 9.1 mm dia.; rivet Installing rivet nut Reinstall horn. 1 Combustion air pipe 2 Angle bracket 3 M6x20 bolt Installing silencer Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 25 Kia Carens 1 Combustion air pipe Installing combus- tion air pipe Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 26: Exhaust Gas

    1 Original angle bracket 2 Adapted angle bracket Preparing angle bracket 90° 50° 1 Silencer 2 Angle bracket 3 M6x16 bolt, spring lockwasher Premount- ing silencer Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 27 2 Exhaust end section 3 M6x20 bolt, pipe clamp, flanged nut 4 M6x20 bolt, flanged nut 5 Angle bracket Mounting exhaust end section 1 Bumper trim 2 Discard section Adapting bumper trim Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 28: Coolant Circuit

    All spring clips without a specific designation = 25 mm dia. 1 = Original vehicle spring clip . 2 = Black (sw) rubber isolator All connecting pipes without a specific designation = 18x18 mm dia. Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 29 Cutting point 1 Circulating pump 2 Mounting of circulating pump 3 Wiring harness of circulating pump 4 M6x25 bolt 5 Original vehicle stud bolt, M6x40 spacer Mounting circulating pump Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 30 Align black (sw) rubber isolator 3 with gear- shift cable bracket. 1 Original vehicle spring clip 2 Hose on heat exchanger inlet Connec- tion of heat exchanger inlet Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 31 Remove original vehicle bolt 1 and discard. Routing in engine compart- ment Route hose H along the radiator fan to the right side of the vehicle. Routing in engine compart- ment Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 32 M6 flanged compart- ment Tighten lightly cable tie 3 around hose H and 1 Original vehicle hose 2 37x25 hose bracket between hose B and 1 Fastening hoses Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...
  • Page 33 Kia Carens Align hoses. Ensure sufficient distance from neighbouring components, correct if neces- sary. 1 Hose bracket between hose B and A/C line Connec- tion of cir- culating pump Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 34: Final Work

    1 . Aligning exhaust end section Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 35: Template For Fuel Standpipe

    Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1321247A_EN Status: 13.09.2013 © Webasto Thermo & Comfort SE...

  • Page 36: Operating Instructions For Manual Air-Conditioning

    Kia Carens Operating Instructions for Manual Air-Conditioning Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

  • Page 37: Operating Instructions For Automatic Air-Conditioning

    Kia Carens Operating Instructions for Automatic Air-Conditioning Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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