Webasto Transit Vancouver Wagon Manual
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Webasto Transit Vancouver Wagon Manual

Webasto Transit Vancouver Wagon Manual

Vac kit ford transit 2015 - present 3.5 liter
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Transit
Vancouver
VAC Kit Vancouver Transit Wagon
Legend
1 Vancouver VAC Unit Assembly
2 Condenser Assembly
Special Tools
– Oetiker pliers (Webasto P/N 5012594A)
– Rivnut installation tool
– Hole saw kit
– Refrigerant recovery and recharging machine
– Weather-Pack/Metri-Pack crimping tool 12085270
DOC P/N 5013279B
1
2
KIT P/N 5013278A
Ford Transit
2015 - Present 3.5 Liter
148" Wheelbase - High-roof - Wagon body
For kit 5013278A
Special instructions for these models
Part locations may differ slightly dependent on
the vehicle-specific configuration.
Printed in USA
Webasto N.A., Inc.

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Summary of Contents for Webasto Transit Vancouver Wagon

  • Page 1 Legend 1 Vancouver VAC Unit Assembly 2 Condenser Assembly Special Tools – Oetiker pliers (Webasto P/N 5012594A) – Rivnut installation tool – Hole saw kit – Refrigerant recovery and recharging machine – Weather-Pack/Metri-Pack crimping tool 12085270 DOC P/N 5013279B...
  • Page 2 – Installation and repair of Webasto heating and cooling systems requires special Webasto training, technical information, special tools and special equipment. – NEVER attempt to install or repair Webasto heating or cooling system unless you have the proper certifications, technical skills, tools, and equipment required to properly complete the necessary procedures.

  • Page 3: Table Of Contents

    Table of Contents Kit Contents ............4 INTRODUCTION .
  • Page 4 Ford Transit...
  • Page 5 Ford Transit...
  • Page 6 Ford Transit...
  • Page 7 Ford Transit...

  • Page 8: Kit Contents

    Vancouver Ford Transit Kit Contents Item Part Number Description Quantity Number 5012567A BRACKET LONDON TRANSIT WAGON 62U00025459C UNDER CHASSIS CONDENSER 5012221A BRACKET ADAPTER VANCOUVER VAC KIT VANCOUVER 12V W-THERMO- 5012085B STAT 5011741A BRACKET ANGLE CONDENSER REAR 5011706A BRACKET ANGLE CONDENSER FRONT 5013168A HOSE - REFRIGERANT SIZE -10 METERS...
  • Page 9 Ford Transit Vancouver 6290321660B DIFFUSER 5013072A BAG - EDGE TRIM AND CABLE TIES 62017067A FILTER DRYER R134A 62036025D SUPPORT - FILTER 5012812B CONTROLLER - NEO 1 5012816A BRACKET - CONTROLLER NEO 1 62U003AA093A LONDON COVER MODULE AIR 1 5011984A BRACKET UNDERBODY RH 5011606A BRACKET UNDERBODY LH MANUAL INSTALL VANCOUVER TRANSIT...
  • Page 10 Vancouver Ford Transit 5012655A BOARD BRACKET KIT 5012514A EXTREME BOARD 5012643A WIRE HARNESS - COMPRESSOR 5012570A GND - EXTREME BOARD 5012429A WIRE HARNESS - LP/HP SWITCH 5012584A WIRE HARNESS - CONDENSER 5012883A WIRE HARNESS - EXTREME BOARD 5012876A WIRE HARNESS - BLOWER 5500-8100 5012882A WIRE HARNESS - NEO ADAPTER 5500 5012447A...
  • Page 11 Ford Transit Vancouver 5013281A BAG - VANCOUVER HARDWARE SCREW PAN HD 10-16ST x 1 SELF 902006Z DRILLING 5010279A BOLT HEX M6-1 6G X 16 8.8 ZP DIN 933 902713A WASHER FLAT 0.3125 x 0.75 x 0.062 ZP 5001321A BOLT M6-1.0 x 20 5011493A RIVET NUT HEAVY DUTY M8 689184Z...
  • Page 12 Vancouver Ford Transit 629069011A RACCORDO SCARICO COND.D.12 A T 5011594A THREADED PLATE M8X1.25 5012015A WASHER FLAT M6x18x1.6 ZP DIN933 NUT HEX FLANGE SERRATED M6-1 6H 8.8 5001322A 5013178A BAG - ELECTRICAL SMALL PARTS 5013291A BAG - ATO FUSE 20 AMP (2 PIECES) 5013476A SCREW M4 X14 5011487A...
  • Page 13 Ford Transit Vancouver 6233268A BAG PRESSURE SWITCH 035OFF-21ON 5011030B FITTING REFRIG 45 -10THD TO -10H 5011002B FITTING REFRIGERANT 90 -6CONN -6HOSE FITTING REFRIGERANT 90 -12TUBE - 5011005B 10HOSE 5011008B FITTING REFRIGERANT 90 -06THD -06HOSE 5011232B SPLICER IN LINE -10HOSE WITH PORT 5011244B SPLICER IN LINE -10HOSE WITH PORT 5011231B...

  • Page 14: Introduction

    Failure to properly flush, purge, or pressure test a system for leaks can result in serious injury or death from explosion, fire or contact with acid-saturated refrigerant or oil mists. Webasto recommends that the system be serviced using a flush and purge station such as a Robinair ®...

  • Page 15: Scope

    Location of the Webasto provided components, wiring and control devices are important for proper operation. Failure to comply with the installation instructions provided may result in poor operation or damage to the Webasto unit, the vehi- cle, or vehicle components.

  • Page 16: Safety

    609 of the Clean Air Act and that all refrigerant be reclaimed and recycled. Vehicle operation must not be impaired due to any Webasto installed components. All power circuits must be fused with an appropriate fuse or circuit breaker.

  • Page 17: Vehicle Preparation

    Ford Transit Vancouver Parts Required for Preparation Item Part Number Description Quantity Number 62U00025459 UNDER CHASSIS CONDENSER 5011741 BRACKET ANGLE CONDENSER REAR 5011706 BRACKET ANGLE CONDENSER FRONT 147729 M4 SCREW 5012013 M4 NUT 5012221 BRACKET ADAPTER VANCOUVER 5012085 VAC KIT VANCOUVER 12V W-THERMOSTAT 5001321 BOLT M6-1.0 x 20 5011594A...
  • Page 18 1. Expand the 6 existing holes on the condenser (2) to 4mm. Install the condenser reinforcement brackets (5, 6) on the condenser using 6 M4 bolts and nuts (50, 41). 2. Install the Vancouver top bracket (3) to the Vancouver unit (4) using 4 bolts (36). 3.
  • Page 19 Vancouver Ford Transit 4. Using 3 M8 bolts (42, 35), install the upper evaporator bracket (1). 5. Hold the rear headliner section in place. Mark and slot the headliner to clear the upper bracket mounting tabs. Cut a hole in the headliner, approximately 2 in X 12 in (51mm X 305 mm) behind the Vancouver unit, but concealed by the evaporator trim piece.
  • Page 20 Ford Transit Vancouver 7. Drill 2 existing holes to 0.5 in. (13 mm) and install two threaded inserts (37). 8. Install the condenser mounting brackets (18, 19) using 4 M8 bolts (42) and washers (35). 9. Install the condenser assembly to the condenser bracket using 4 M6 bolts (36).
  • Page 21 Vancouver Ford Transit NOTE: Mount the filter/dryer (13,14) to the con- denser mount bracket using two M6 bolts and 52) to nuts (36, 47). Mount the pressure switch ( the filter/dryer. NOTE: A headliner-installation is typical. The control head can be mounted in any accessible location.

  • Page 22: Parts Required For Electrical Installation

    Ford Transit Vancouver Parts Required for Electrical Installation Item Part Number Description Quantity Number 5012015A WASHER FLAT M6x18x1.6 ZP DIN933 5001322A NUT HEX FLANGE SERRATED M6-1 6H 8.8 ZP 5010279A BOLT HEX M6-1 6G X 16 8.8 ZP DIN 933 5012876A WIRE HARNESS - BLOWER 5500-8100 5012882A...

  • Page 23: Extreme Board Layout

    Ford Transit Vancouver Extreme Board Layout...

  • Page 24: Electrical Installation

    Vancouver Ford Transit Electrical Installation Refer to the image below for electrical connections as needed Ground 12V constant power NEO controller connections (*see below) Refrigerant valve Extreme board jumper (not used) Thermostat 12V Ignition on Blower ON signal wire Blower connector at Neo controller Blower connector at evaporator See Item #3 Above Blue...
  • Page 25 Vancouver Ford Transit 11. Install the Vancouver unit using eight bolts, nuts, and washers (34, 46, 47). 12. Drill a 1.25 inch (32 mm) hole in the rear of the left foam panel, approximately centered between the two indents. Route the following harnesses from the area above the rear-view mirror through the hole and down the b-pillar:...
  • Page 26 Ford Transit Vancouver NOTE: Refer to the graphic and table on the previous page for more information. 14.Connect the blower harness to the NEO 1 control panel (15). Connect the adapter harness to the NEO 1 control panel Refer to the graphic in this manual for more Install the control panel (16).
  • Page 27 Vancouver Ford Transit NOTE: The wiring must be routed above and behind the air bags. 17.Install the extreme board and bracket (22, 23, 33) on the left side of the vehicle, along the top of the wall. Connect the power cable from the battery (31).
  • Page 28 Ford Transit Vancouver 20. Connect the extreme board harness to the extreme board. Secure the relay and the ground cable to the chassis. Plug the thermostat and low-pressure switch harnesses (32 X2) into the extreme board harness and route it to the area where the Vancouver unit is installed.
  • Page 29 Vancouver Ford Transit 23. Connect the filter/dryer connector. 24. Connect the condenser fan connectors. 25. Route the A/C compressor harness to the engine compartment. Using the supplied connector (48) and the proper crimping tool, connect the A/C compressor electrical connector.

  • Page 30: Parts Required For Hose Installation

    Ford Transit Vancouver Parts required for Hose Installation Item Part Number Description Quantity Number 5013168A HOSE - REFRIGERANT SIZE -10 As needed 5013160A HOSE - REFRIGERANT SIZE -8 As needed 5013211A HOSE - REFRIGERANT SIZE -6 As needed 5011008B FITTING REFRIGERANT 90 -06THD -06HOSE 5011010B FITTING REFRIGERANT 90 -08THD -08HOSE 5013180A...

  • Page 31: A/C Hose Crimping

    Vancouver Ford Transit A/C Hose Crimping NOTE: The proper method for crimping A/C hoses is outlined below. Refer to these steps if you are unfamiliar with making A/C hoses. A. Using blade-type hose cutters, cut the hose in one cut. The cut edge must be clean and flush. B.
  • Page 32 Ford Transit Vancouver D. Lubricate the fitting with PAG oil and insert the fit- ting until the shoulder of the fitting is touching the clip holder. E. Using Oetiker pliers, crimp the clips closed.
  • Page 33 Vancouver Ford Transit 26. Using two #6 90º fittings (59) connect a high-pressure hose (9) from condenser output port to the input port on the filter/dryer. 27. Connect a #6 90º fitting (59) to the output on the filter/dryer and route the hose (9) through the hole drilled in the floor.
  • Page 34 Ford Transit Vancouver NOTE: Cover the ends of the hose with tape to prevent debris from entering the hose. 29.Route #10 A/C hose (7) from the area of the A/C compressor through the hole in the floor. Leave enough hose to connect to the evaporator assembly.
  • Page 35 Vancouver Ford Transit 32.Route the A/C hoses past the rear HVAC blower, up the e-pillar to the area where the Vancouver unit is installed (12). 33. Using the #6 90º fitting (57), connect the high-pressure hose to the Vancouver assembly Install the TXV plate loosely at this time (65).
  • Page 36 Ford Transit Vancouver 35. Using the drain T (44) and the drain hose,, connect the two drain ports together. Route the drain hose through the headliner, down the body in the right-rear corner and through an existing hole in the body. 36.

  • Page 37: Initial Start

    Vancouver Ford Transit Initial Start Item Part Number Description Quantity Number 5013291A BAG - FUSES 629070001A ANTI COND TAPE M9ROL As needed 5013072A BAG - EDGE TRIM AND CABLE TIES 5011593A SCREW 4.2 X 16MM SELF DRILLING BLACK 6290321660B DIFFUSER 5011771A LABEL REFRIGERANT CHARGE R134A 2.7LBS 62U003AA093A...

  • Page 38: Wiring Diagram - Basic

    Ford Transit Wiring Diagram - Basic...

  • Page 39: Wiring Diagram - Extreme Board

    Ford Transit Wiring Diagram - Extreme Board...
  • Page 40 Webasto Product N.A., Inc. Technical Assistance Hotline USA: (800) 555-4518 Canada: (800) 667-8900 www.webasto.us Org.10/2020 Rev. 10/2020 www.techwebasto.com...

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