Related Manuals for VERDER Verderflex Vantage 5000 Series
Summary of Contents for VERDER Verderflex Vantage 5000 Series
- Page 1 Peristaltic Cased Tube Pump Original Operating Manual Vantage 5000 Version 1.4v-09/2019 Print-No.
- Page 2 Vantage 5000 Version 1.4v-09/2019 Print-No. 01 The information in this document is essential for the safe operation and servicing of Verderflex ® Vantage 5000 family of pumps. This document must be read and understood thoroughly prior to installation of unit, electrical connection and commissioning. Vantage 5000 1.4v-09.2019 2 | Page...
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Page 3: Table Of Contents
Table of Contents About this Document Users / Passcodes Target Groups 7.7.1 Users / Passcodes - an Overview Warnings and Symbols used in the Manual 7.7.2 Users / Passcodes Setup Warnings and Symbols used on the Pump 7.7.3 Passcode Request ON 7.7.4 Users/Passcodes Safety... - Page 4 Table of Contents (continued) Appendix A Pump Specification Appendix B Spare Parts Replacement Appendix C Ordering Information Appendix D Analogue Remote Control Options Appendix E 25 WAY Remote I/O Connector Appendix F Breakout Box Appendix G Error Codes and Description Appendix H Formatting the USB drive Appendix I...
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Page 5: About This Document
About this Document The Verderflex Vantage 5000 range of peristaltic pumps have been developed according to the latest technology and subject to continuous quality control. These operating instructions are intended to facilitate familiarisation with the pump and its designed use. This manual will act as a guide for operating the pump. You are advised to follow these guidelines to operate the pump cor- rectly. -
Page 6: Warnings And Symbols Used On The Pump
1.3 Warnings and Symbols Used on the Pump Warnings and Symbols Meaning Safety Warning Warning of Dangerous Electrical Voltage Protective Earth (Ground) Pinch Point/Entanglement Hazard Waste Electronic and Electrical Equipment (WEEE) USB 2.0 Table 4 Warning and Symbols Used on the Pump Vantage 5000 1.4v-09.2019 6 | Page... -
Page 7: Safety
The warranty is void if the customer fails to follow any 2.2.1 Product Safety Instruction, Warning or Caution in this document. Verder has made every effort to illustrate and describe the prod- • These operating instructions contain fundamental infor- uct in this document. -
Page 8: Transport, Storage And Disposal
Transport, Storage and Interim Storage After Using the Disposal Pump Transport The tube should be removed from the pump. The pumphead should be washed out, allowed to dry and any external build up of product removed. Always transport the pump in a horizontal position and ensure that the pump is securely packed in the box. -
Page 9: Design Details Of Vantage 5000
Design Details of Vantage 5000 The Verderflex Vantage 5000 range of tube pumps, provide a balanced selection of simple to operate peristaltic pumps. The range offers the customer pump choices that are simple by design, with touchscreen interface and 4000:1 turndown ratio with the stepper drive. - Page 10 Vantage 5000 - an overview (continued) BREATHER POINT (do not cover) ON/OFF SWITCH – Turns the pump ON or OFF. EARTH POINT (M4) NAME PLATE – Part Number – Model of Pump – Serial Number When requesting spares, the part number and serial number should always be quoted.
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Page 11: Layout
Layout 4.3.1 Vantage 5000 Exploded View - Continuous Tube Figure 4 Vantage 5000 Exploded View - Continuous Tube Bearing Strut Horizontal Guide Rollers Pump Door Continuous Tube Main Rollers Pump Head Rotor Assembly Screen Protector Tube Clamp Vertical Guide Rollers Screen Module Pump Body Vantage 5000... -
Page 12: Vantage 5000 Exploded View - Tube
4.3.2 Vantage 5000 Exploded View - Tube Element Figure 5 Vantage 5000 Exploded View - Tube Element Bearing Strut Vertical Guide Rollers Screen Module Tube Element Horizontal Guide Rollers Pump Door Drain Port Main Rollers Pump Head Rotor Assembly Screen Protector Pump Body Note The tube element is supplied with the drain port as shown in... -
Page 13: Installation And Connection
Installation and Connection Wire colours are shown in the following table: CAUTION Conductor Name European Colouring American Colouring Live Brown Black Material damage due to unauthorized modification on Neutral Blue White pump Earth (Ground) Green/Yellow Green Unauthorized modification will invalidate the warranty. Table 5 Conductor colour coding Note Note... -
Page 14: Installing The Tube
Installing the Tube DANGER Isolate power supply from the pump before opening the pump head. CAUTION Make sure the tube is compatible with the rotor assembly. Before using a new tube assembly, make sure the pump is run in the counter-clockwise direction for 1 minute. 5.2.1 Vantage 5000 Pump Tube Options 1. - Page 15 5.2.2 Installing Continuous Tube DANGER Isolate power supply from the pump before opening the pump head. CAUTION Make sure the tube is compatible with the rotor assembly. Before using a new tube assembly, make sure the pump is run in the counter-clockwise direction for 1 minute. Ensure the Vantage 5000 pump is turned off using the ON/OFF switch on the back of the pump, if not, the rotor cannot be...
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Page 16: Installing The Tube Element
5.2.3 Installing the Tube Element DANGER Isolate power supply from the pump before opening the pump head. CAUTION Make sure the tube is compatible with the rotor assembly. Before using a new tube assembly, make sure the pump is run in the counter-clockwise direction for 1 minute. Ensure the Vantage 5000 pump is turned off using the ON/OFF switch on the back of the pump, if not, the rotor cannot be... -
Page 17: User Interface - An Overview
User Interface - overview This manual is a representation of the features and functions in the Vantage 5000. CAUTION The user must use a suitable stylus or finger to operate the touch screen. Symbols Meaning Examples A box with a BLUE outline indicates an editable value A box with a BLUE outline and an arrow indicates a selection from a list A shape filled in DARK GREEN indicates a selectable button... -
Page 18: Screen Layout
Screen Layout Home Screen Figure 7 Home Screen When you switch on the pump for the first time the Home Pump Status symbols: Screen will be as per Figure 7. Layout of the Home Screen Displays the direction of rotation and RPM (if will change depending on how you program and operate the pump is running). -
Page 19: Main Menu
Main Menu To access the main menu, touch the icon as indicated in Figure 7, item 10. Figure 8 Main Menu JOB FILES – touch the icon to access the Job File Menu. CALIBRATION – touch the icon to access the Calibration Menu. -
Page 20: Job Files
Job Files To access the Job File Menu, touch the icon as indicated in Figure 8, item 1. Figure 9 Job Files Displays the list of Job Files available, the maximum number of EDIT ICON – touch the icon to edit the highlighted Job File. Job Files on the pump is 30. - Page 21 Job Files (continued) To access the Job File Menu, touch the icon as indicated in Figure 8, item 1. Figure 9 Job Files (continued) CLEAR JOB – clears all parameters and calibration data The user can start another copy of Job File’s parameters from the Highlighted Job File.
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Page 22: Edit Job Files
Edit Job Files To edit the Job File, select it and touch the icon as indicated in Figure 9, item 5. 7.4.1 Delivery Setup Figure 13 Editing the Job File - Delivery Setup ACTIVATED JOB FILE – displays the currently active Job TUBE SIZE –... - Page 23 7.4.1 Delivery Setup (continued) Figure 13 Editing the Job File - Delivery Setup (continued) OPERATIONAL MODE FLOW MODE – for continuous pumping. It is the default running mode. DOSE & BATCH MODE – to configure the pump for either dose or batch mode. When the user selects this option, there will be additional parameters available for the user to set up.
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Page 24: Pump Setup
7.4.2 Pump Setup Figure 16 Editing the Job File - Pump Setup ANTI-DRIP – when enabled, the pump will momentary DIRECTION – sets the direction of the pump rotation. reverse direction after pumping operation, according to the selection. Note this will not function in flow mode. The Note options are as follows: a. -
Page 25: Mode Setup (Batch/Dose Mode)
7.4.3 Mode Setup (Batch/Dose Mode) Figure 17 Editing the Job File - Dose/Batch Mode MODE – lets the user select either the batch or dose mode, PAUSE INTERVAL once the ‘Dose/Batch’ icon has been selected as indicated u PAUSE INTERVAL TIMER – to set a value of time in (g 7.4.1 Delivery Setup). -
Page 26: Real Time Clock Mode (Rtc) Setup
7.4.4 Real Time Clock Mode (RTC) Setup Figure 18 Editing the Job File - RTC Setup REAL TIME CLOCK MODE (RTC) – enables the clock ACCEPT – accepts all changes within the selected Job function which lets you schedule dosing functions. If it is File. -
Page 27: Log Setup
7.4.5 Log Setup Figure 19 Editing Job File - Log Setup CONTROL INTERVAL – sets a time in hours to trigger the COUNTER – shows the number of doses/batches which Control interval check. Setting a value of zero will disable have been completed since the Job File was activated. -
Page 28: Calibration
Calibration To access the calibration menu, touch the icon as indicated in Figure 8, item 2. Figure 23 Calibration Menu QUANTITY (QTY) – sets the calibration quantity to be JOB NOT CALIBRATED – will be displayed if NO dispensed. calibration has been performed for the Activated Job File. When the calibration has been performed, a message will JOB FILE NAME –... -
Page 29: Calibration Procedure
7.5.1 Calibration Procedure Calibration operates as follows: Set the Unit of Measure to perform the calibration. Select the quantity field (QTY) as per Figure 24. Figure 24 Enter Expected Quantity After the expected quantity is entered, the pump is ready for calibration. -
Page 30: Settings
Settings To access the settings menu, touch the icon as indicated in Figure 8, item 3. 7.6.1 General Figure 27 Settings Menu - General Setup SERIAL NO. & SOFTWARE VERSION – displays the serial number and the software version of the pump. DATE AND TIME –... -
Page 31: Outputs
7.6.2 Outputs Figure 28 Settings Menu - Outputs Setup (default settings) This menu can be used to select various output signals from the pump. Note For more information about configuring outputs, see (Vantage 5000 selectable output control functionality and setup). Vantage 5000 1.4v-09.2019 31 | Page... -
Page 32: Users / Passcodes
Users / Passcodes 7.7.1 Users / Passcodes - an Overview Access control is DISABLED by default. Access control can be used to restrict access to pump settings for different users. These settings will not affect the START/STOP buttons. There are 3 levels of access available on the pump: •... -
Page 33: Users / Passcodes Setup
7.7.2 Users / Passcodes Setup To access the users/passcodes menu, touch the icon as indicated in Figure 8, item 4. Figure 29 Passcodes Request OFF PASSCODE REQUEST – enables the access control ACCEPT – accepts all changes within the Job File. settings. -
Page 34: Passcode Request On
7.7.3 Passcode Request ON When the Passcode Request is set to ON, the ADMIN can request to access control of the pump by supervisor or/and operator access level as per Figure 32. Figure 32 Users / Passcodes Setup SUPERVISOR PASSCODE REQUEST –... -
Page 35: Users/Passcodes
7.7.4 Users/Passcodes Log IN When the pump is set with a passcode request ON (g 7.7.2 Users/Passcodes Setup), the user will be prompted as per Figure 33. The user can access the pump as follows: Touch the icon to unlock the Home Screen and enter the passcode. -
Page 36: Remote Control
7.8 Remote Control To access the remote control menu, touch the icon as indicated in Figure 8, item 5. Figure 35 Remote Control Menu Note Note The default for Speed Control and Start/Stop Control will be set Depending on the pump model, some options for speed control to HMI. -
Page 37: Logs / History
NEW LOG – allows the user to start a new logs/history of the pump. CAUTION A new log will delete all the logs/history of the pump. Verder strongly recommend exporting the logs/history file before starting a new log. GO BACK/CANCEL – cancels any changes and return to the Job File Menu. -
Page 38: Operational Modes
Operational Modes Flow Mode Figure 37 Flow Mode - Home Screen Displays the flow rate of the pump. The user can change Displays the current time and date as specified in the the flow rate in (g 7.4 Edit Job Files). (g 7.6 Settings). -
Page 39: Select The Flow Mode
8.1.1 Select the Flow Mode Select to accept all changes within the Highlighted Job File and the user will be returned to the Job File menu as The operational Flow Mode is a default running mode. shown in Figure 42. Changes made on this screen are not saved until this icon is pressed. -
Page 40: Batch Mode
Batch Mode When the pump is set to run in BATCH mode (g 8.2.1 Select the Batch Mode), the Home Screen will be as per Figure 44. Figure 44 Batch Mode - Home Screen It displays the total number of batches that has been set, Note also the number of remaining batches counting down during operation.;... -
Page 41: Select The Batch Mode
8.2.1 Select the Batch Mode Follow the steps below for how to select the Batch Mode: Touch the icon to unlock the screen and select the main menu Figure 51 Batch Mode Selected Select the batch size to set the number of doses. A keypad will appear as per Figure 52. - Page 42 8.2.1 Select the Batch Mode (continued) u Select the dose value to set the volume of the dose. A keypad will appear as per Figure 55. Figure 55 Enter the Dose Value Press “p”, the volume the dose will be displayed in the dose value box as per Figure 56.
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Page 43: Dose Mode
Dose Mode When the pump is set to run in DOSE mode (g 8.3.1 Select the Dose Mode), the Home Screen will be as per Figure 59. Figure 59 Dose Mode - Home Screen It displays the number of completed doses counting up Note during operation;... -
Page 44: Select The Dose Mode
8.3.1 Select the Dose Mode Follow the steps below for how to select the Dose Mode : Touch the icon to unlock the screen and select the main menu Figure 68 Dose Mode Selected Select the dose value to set the volume of the dose. A keypad will appear as per Figure 69. -
Page 45: Memory Dose
8.3.2 Memory Dose Press “p”, the value of Memory Dose will be displayed in the dose value box as per Figure 77. Before using the Memory Dose, the user must check that the Press “x” will abandon the Memory Dose. Job File has been activated as per Figure 73. -
Page 46: Vantage 5000 Software Update Process
It will not be possible to recover previously saved job information once the system reset has been carried out. Verder strongly recommend backing up job files/system settings in case it is necessary to perform a system reset. Note... -
Page 47: Inspections, Maintenance And Repairs
12 Inspection, Maintenance 12.2.1 Cleaning the Pump Head and Repairs Clean the tube burst detector whenever a tube is being DANGER replaced. CAUTION Risk of injury due to running pump! carry repair/maintenance work Tube burst detector is an optical sensor used for detecting fluid on a pump in operation. -
Page 48: Maintenance Schedule
12.2.2 Maintenance Schedule NOTE Control interval can be used to help with planned preventive maintenance (PPM). (→ 7.4.5 Log Setup) Task Frequency Action Check pump for leaks and damage – Before pump start up u Repair leaks and damage before operating –... -
Page 49: Repairs
12.3 Repairs There are no user serviceable parts inside the pump. Repairs can only be carried out by the manufacturer or authorised service centre. 12.3.1 Returning the Pump to the Service Centre Completely emptied and decontaminated. Pump cooled down. Tube removed. Obtain prior authorisation and returns advice number (for tracking purposes) before return of the pump. -
Page 50: Troubleshooting
13 Troubleshooting 13.1 Pump Malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes, please consult the manufacturer. Possible malfunctions are identified and respective cause and solution are listed in the table. Problem Cause Solution... - Page 51 13.1 Pump Malfunctions (continued) Problem Cause Solution Touch screen display is not responding or Screen calibration issues - If screen calibration is not Reset screen calibration. (g 11.3 Resetting the Screen there inaccurate carried out correctly, the pump screen will appear to Calibration) selection screen...
- Page 52 13.1 Pump Malfunctions (continued) Problem Cause Solution Check if the Tx and Rx LED on your communication module are blinking. ® Possible wiring error follow the diagram in the Modbus pendix. The A/B wire may be swapped. Larger networks can require lower baud rates dependent upon the length of the cable.
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Page 53: List Of Figures And Tables
List of Figures and Tables 14.1 List of Figures Figure 1 Lifting the pump 3.1.2 Figure 2 Key Parts of the Pump Figure 3 Back Plate of the Pump Figure 4 Vantage 5000 Exploded View - Continuous Tube 4.3.1 Figure 5 Vantage 5000 Exploded View - Tube Element 4.3.2 Figure 6... - Page 54 14.1 List of Figures (continued) Figure 42 Job File Menu 8.1.1 Figure 43 Job File Activated 8.1.1 Figure 44 Batch Mode - Home Screen Figure 45 Pause Mode - Home Screen Figure 46 Reset Number of batches - Home Screen Figure 47 Unlock the Screen and Select the Main Menu 8.2.1 Figure 48 Select the Job File Menu...
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Page 55: List Of Tables
14.2 List of Tables Table 1 Target Groups Table 2 Warnings Used in the Manual Table 3 Symbols Used in the Manual Table 4 Warnings and Symbols Used on the Pump Table 5 Conductor Colour Coding 5.1.2 Table 6 Symbols Used for Software Table 7 Icons Used for Software Table 8... -
Page 56: Declaration Of Conformity
15 Declaration of Conformity Description Verderflex Vantage 5000 Conformity VERDER Ltd., declares that when the pump is used as a stand-alone pump it complies with: • Machinery Directive (2006/42/EC) • Electro-Magnetic Compatibility Directive (2014/30/EU) • Low Voltage Directive (2014/35/EU) Standards VERDER Ltd.,... -
Page 57: Declaration Of Incorporation
Declaration of Incorporation Description Verderflex Vantage 5000 Incorporation VERDER Ltd., declares that if the pump is to be installed into a machine or is to be assembled with other machines for installations in accordance with the Machinery Directive (2006/42/EC), it shall not be put into service until the relevant machinery has been declared in conformity. - Page 58 Appendix 1.2 Rotor Options Pump Specifications Rotor Options Tube Bore (mm) Tube Type 1.1 Specification Ratings Continuous Tubing; 1.6WT Tube, Tube Assemblies Lower Pressure Size Value Operating temperature +5 °C to +40 °C (41°F to 104 °F) Storage temperature -40 °C to +70 °C (40°F to 158 °F) 2.4WT Tube,...
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