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Summary of Contents for Badger Meter IOG Series
- Page 1 Badger Meter Europa GmbH ® Industrial oval gear meter series IOG and registers type ILR 700, ILR 710, ILR 720, ILR 730, ILR 740, ILR 741 INSTALLATION AND OPERATION MANUAL January 2014 OG_IOG_BA_02_1401...
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Page 2: Table Of Contents
Contents Page 1. Basic safety recommendations ..................1 2. Scope of this manual ......................2 3. Product unpacking and inspection .................. 2 4. Product identification ......................2 5. Meter installation ....................... 4 6. Meter operation ........................4 7. Register operation ......................5 7.1 ... -
Page 3: Basic Safety Recommendations
Basic safety recommendations Page 1/20 1. Basic safety recommendations Before installing or using this product, please read this instruction manual thoroughly. Only qualified personnel should install and/or repair this product. If a fault appears, contact your distributor. Installation Do not place any unit on an unstable surface that may allow it to fall. Never place the units above a radiator or heating unit. -
Page 4: Scope Of This Manual
Scope of this manual / Product unpacking and inspection / Produkt identification Page 2/20 2. Scope of this manual This manual contains installation and operation instructions for the Badger Meter industrial line of oval gear meters and registers. Proper performance and reliability of these meters and registers depends upon installation in accordance with these instructions. - Page 5 Product identification Page 3/20 Explosion and fire hazards Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in an explosion or fire and cause serious injury. • Be sure the fluid system is properly grounded. See your pump instruction manual for details.
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Page 6: Meter Installation
Meter installation / Meter operation Page 4/20 5. Meter installation Read the following information and have a thorough understanding before proceeding with meter installation. Only qualified personnel should perform meter installation. • Install a type 60 mesh strainer or Y or basket as close to the inlet side of the meter as possible. -
Page 7: Register Operation
Meter operation / Register operation Page 5/20 Upon initialization and continuation of fluids through the line and meter, the expected pressures per flow are: Figure 2: Pressure drop vs. flow 7. Register operation The following describes register operation and program settings for the industrial oval gear series registers: Industrial Standard (ILR 700), Industrial Pulse (ILR 710), Industrial Quadrature/Dual Pulse (ILR 720) and Industrial Analog (ILR 730). -
Page 8: Normal Operation
Register operation Page 6/20 7.1 Normal operation (for models ILR 700, 710, 720 and 730) To enter normal operation mode - when the screen is blank after exiting programming mode, or upon initial use, press either the TOTAL or RESET button once. 7.2 Status The status indicators are RESET and TOTAL. -
Page 9: Battery
Register operation Page 7/20 7.5 Battery The "LBat" indicator will indicate when the battery is approaching end of life. When the indicator is illuminated, the 2/3AA, 3.0 VDC lithium battery is drained to 10% of its total capacity and should be changed. Normal battery life is four years. "Normal" assumes operating conditions of an ambient temperature of 25°C (77°... -
Page 10: Register Programming
2. Press RESET to change the selected digit. The scale factor must fall between the values of 0.5000 and 2.0000. The Badger Meter factory preset is set between those values at 1.0000. 3. When finished adjusting the unit of measure and scale factor, press and hold the TOTAL button for one second to advance to the Pulse Rate section. -
Page 11: Changing The Meter Pulse Rate
Register programming Page 9/20 8.3 Changing the meter pulse rate (for models ILR 700, 710, 720 and 730) The meter pulse rate (screen is indicated by the “I” on the top row, on the left side) is the number of pulses per unit of measure as detected by the register. The pulse rate varies according to the type of attached meter. -
Page 12: Changing The Display Mode
Register programming Page 10/20 1. Press the RESET button to toggle between available options (“I, for an inline-to- flow orientation and “P” for a perpendicular-to-flow orientation). 2. When finished adjusting the register orientation, press and hold the TOTAL button for one second to advance to the “Default Display” section. 8.5 Changing the display mode (for models ILR 700, 710, 720 and 730) The display mode screen (indicated by a “d”... -
Page 13: Additional Programming: Industrial Analog And Industrial Pulse
Additional programming: Industrial analog and industrial pulse Page 11/20 9. Additional programming: Industrial analog and industrial pulse (ILR 710 & ILR 730) Output pulse length (for models ILR 710 only) Indicated by a “P” on the left hand side of the display, this screen allows the selection of the low duration of the output pulse. -
Page 14: Analog Minimum Flow Rate
Additional programming: Industrial analog and industrial pulse Page 12/20 9.2 Analog minimum flow rate (for models ILR 730 only) Indicated by a “L” on the left hand side of the display, this screen allows the setting of the flow rate that corresponds to the 4mA output: NOTE: The minimum flow rate value must be less that the maximum flow rate value. -
Page 15: Register Output Specifications & Wiring
Register output specifications & wiring Page 13/20 10. Register output specifications & wiring 10.1 Pulse (model ILR 710) Register wiring External DC+: Yellow External ground: Brown Pulse output: White DC Input: 6 to 24 VDC; 10 to 20mA Outputs: Pulse output with internal pull-up resistor; optional open collector output with output jumper removal;... -
Page 16: Dual Pulse (Model Ilr 720)
Register output specifications & wiring Page 14/20 10.2 Dual pulse (model ILR 720) Register wiring External DC+: Yellow External ground: Brown Pulse output 1: White Pulse output 2: Green External reset: Grey DC input: 6 to 24 VDC; 10 to 20mA Outputs: Dual-pulse output with internal pull-up resistor;... -
Page 17: Analog (Model Ilr 730)
Register output specifications & wiring Page 15/20 10.3 Analog (model ILR 730) Register wiring External DC+: Yellow External ground: Brown Analog output: White DC input: 6 to 24 VDC; 10 to 20mA Outputs: Analog 4 to 20mA output in loop powered configuration; external load of 50 ohms to 250 ohms;... -
Page 18: Pulse Transmitter (Model Ilr 740)
Register output specifications & wiring Page 16/20 10.4 Pulse transmitter (model ILR 740) Figure 16: Pulse transmitter Orientation: The register must be mounted as shown above (mounted in-line with the flow) with the flow going left to right or right to left as shown on this page. The transmitter will not function if mounted perpendicular to the flow. -
Page 19: Pulse Transmitter (Model Ilr 741)
Register output specifications & wiring Page 17/20 10.5 Pulse transmitter (model ILR 741) The meter size selector switch must be set to correspond to the size of the meter to properly detect fluid flow: Position 1 (top): 1/2", 3/4", 1" ... -
Page 20: Pulse Transmitter (For 1/4'')
Register output specifications & wiring Page 18/20 10.6 Pulse transmitter (for 1/4’’) Figure 19: 1/4" and 1/4" low flow wiring Hall effect switch Rating: Power Supply: Supply input range:5-24V DC Supply current: 3.5 mA Pulse Output Output current: 30 mA, max. Wiring: Yellow: Hall effect DC+ Brown: Hall effect ground... -
Page 21: Repair Parts
Repair parts Page 19/20 11. Repair parts 1, 1A 2, 2A Articel n°. Item Description 1/2” 3/4” 1” 1“ HF 1-1/2“ 2“ 3“ Aluminum cover w/screws 66885- 66885- 66885- 66885- 66885- 66885- 66885- SST cover w/screws 66885- 66885- 66885- 66885- 66885- 66885- 66885-... -
Page 22: Return Of Goods For Repair
Return of goods for repair Page 20/20 12. Return of goods for repair Please copy, fill in and sign hereafter harmlessness declaration and enclose it for any return of goods you may send back for repair. No repair will be performed prior to receiving the harmlessness declaration duly filled and signed. - Page 24 Hotline Phone +49-7025-9208-0 or -79 +49-7025-9208-15 Badger Meter Europa GmbH ® Subsidiary of Badger Meter, Inc., USA Nürtinger Strasse 76 72639 Neuffen (Germany) E-mail: badger@badgermeter.de www.badgermeter.de...
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