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Santak Castle On-Line Series User Manual

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Summary of Contents for Santak Castle On-Line Series

  • Page 1 6K(S)/10K(S)/3C10KS...
  • Page 3 Thank you for selecting a SANTAK product to protect your electrical equipment. This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future...
  • Page 4 Safety Instructions Please read carefully the following user manual and the safety instructions before installing or operating the unit! Operation Safety Please read all instructions before operating the equipment and connecting to mains power, save this manual for future reference. Please pay attention to all the warning indication, understand and follow all the instruction.
  • Page 5 3. Please used the UPS accessories specified by SANTAK. 4. Shock Risk. If equipment powered by UPS require any type of maintenance, it is imperative to disconnect it from UPS before maintenance. If input or output terminal need any maintenance or installation, it is imperative to disconnect all the power connections of UPS and turn UPS off.
  • Page 6 Maintenance 1. The operation environment and store environment will impact on the service lifetime and reliability of UPS. Do not install or store the UPS in the places where are listed below. A. Do not install UPS in place where the ambient temperature lower than 0℃...

  • Page 7: Table Of Contents

    CONTENT INTRODUCTION ................. - 1 - 1.1 S ..............- 2 - YMBOL AND XPLANATION 1.2 F ..................- 2 - RONT VIEW 1.3 R ..................- 3 - ..............- 5 - PRODUCT SPECIFICATION INSTALLATION ................... - 7 - 2.1 I .

  • Page 8: Introduction

    1. Introduction The Castle On-Line-Series is an uninterruptible power supply incorporating double-converter technology. It provides perfect protection specifically for Computer equipment, communication systems and industry control systems. The double-converter principle eliminates all mains power disturbances. A rectifier converts the alternating current from the socket outlet to direct current.

  • Page 9: Symbol And Explanation

    1.1 Symbol and Explanation Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning: 1.2 Front view C6K/C10K C6KS/C10KS/3C10KS - 2 -...

  • Page 10: Rear View

    1.3 Rear View C10K C6KS C10KS - 3 -...
  • Page 11 3C10KS ① RS232 ② Fan ③ AC Input Breaker ④ Terminal Cover ⑤ Beam Frame ⑥ Maintenance Bypass Switch (Optional) ⑦ Intelligent Slot ⑧ EPO (Optional) ⑨ Parallel Card(Optional) - 4 -...

  • Page 12: Product Specification

    1.4 product specification Model C6KS C10K C10KS 3C10KS Dimensions 248 x 500 212 x500 248 x500 212 x500 212 x500 W*D*H(mm) x616 x420 x616 x420 x420 Weight(kg) 58.9 14.2 62.1 15.9 16.9 Power Apparent Power 6KVA/ 6KVA/ 10KVA/ 10KVA/ 10KVA/ (KVA) / Active 5.4KW 5.4KW...
  • Page 13 *The max current is under 176Vac input, full rating load and empty battery charging. Waring: this is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances. note: It is recommended that the UPS output line is not more than 10m, the external communication line, and the machine line and the temperature detection line is not more than 3m, otherwise it may need to take installation restrictions or additional measures to...

  • Page 14: Installation

    1. Open UPS pack, inspection whether UPSs have been damaged during shipment. 2. If find any equipment damaged, please contact your local SANTAK representative. Accessory: 1 pcs of user manual. Recycle The UPS package is recycling, please save it for further use.

  • Page 15: Ups Power Connection

    For 3 phase input UPS, “L” means L1/L3/L3 and they are the same cable wideth. Model C6KS C10K C10KS 3C10KS Input 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm Batter 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm Output 10mm 10mm...
  • Page 16 1. Select power cable referring to power cable table. 2. Open UPS terminal cover. 3. Connect the protective earthing conductors to the rear panel left earthing terminal. 4. Connect the protective bonding conductors to the rear panel right earthing terminal. 5.
  • Page 17 Single Phase Terminals: C6K/C10K C6KS/C10KS Three Phase Terminals: 3C10KS 7. Make the straps through across the Beam frame. 8. Adjust the straps to proper position; Fix the input cable, output cable, EBM cable tightly. 9. Re-screw the terminal cover. - 10 -...

  • Page 18: Ebm Connecting And Installation

    10. Connect the main power, set input protect breaker to “ON” to power UPS 2.4 EBM Connecting and Installation The norminal DC voltage of battery pack is192Vdc with 16 pieces of 12V maintenance free batteries in series. EBM consists multi-battery packs.

  • Page 19: Ups Connect To Computer Port

    2. Select proper power cable(refer 2.2 power cable table) connect EBM and UPS. Make sure install a DC breaker(eg.EATON LZMN1-A160) between UPS and EBM connection. The minimum rating voltage and rating current of DC breaker not less than below table. UPS Type C6KS C10KS...

  • Page 20: Ups Parallel Card (Optional)

    2.6 UPS Parallel Card (Optional) 1. Brief introduction of the redundancy N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs, X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously.
  • Page 21 block, load connect to the output terminal block via load wire. Note: Output wire requirement: The distance between the UPSs in parallel is less than 20 meters. The difference between the wires of input and output of the UPSs is The distance between the UPSs in required to be less than 20%.
  • Page 22 C6K/C10K C6KS/C10KS - 15 -...
  • Page 23 3C10KS - 16 -...

  • Page 24: Epo(Optional)

    3. Parallel UPS Advantage This method increase UPS reliability with redundancy structure, 2 paralleled UPS share the load. When one UPS failure, the other support the load. That the ½ redundancy. 4. Operation Introduction 1) Normal operation need to follow operation guide for single UPS. 2) Turn on parallel UPS: Turn on UPS with power normal: After main power connection done, long press...

  • Page 25: Maintenance Switch(Optional)

    UPS power input, bypass input battery and turn off output switch. After connect UPS and computer by USB cable,you can use computer monitor UPS status by remote control. * you can install the USB driver by CD or download it from SANTAK web site for free. - 18 -...

  • Page 26: Connectivity Cards( Optional)

    2.10 Connectivity Cards( Optional) Connectivity cards is an optional accessory for UPS, Connectivity cards allow the UPS communicate in a variety networking environment and with different types of devices. User can select AS400 card, NMC card, CMC card, USB port +RS232, the service person will provide installation.

  • Page 27: Software

    through internet/intranet. Please contact your local dealer for further information. More detail please read the NMC user manual . CMC card: It provides connection to Modbus protocol with standard RS485 signal. More detail please check the CMC user manual. USB+RS232 card: To establish communication between the UPS and a computer by use an appropriate communication cable to monitor UPS.
  • Page 28 Installation procedure: 1. Go to the website: http://www.santak.com click “Product” —> click “System Monitoring”. 2. Choose the operation system you need and follow the instruction described on the website to download the software. When your computer restarts, the WinPower software will appear as a green plug icon located in the system tray, near the clock.

  • Page 29: Control & Display Panel

    3. Control & Display Panel Control & Display panel is in the front of UPS, the panel includes 2 buttons, 4 LED indicators and 1 LCD screen. On/Off button : Turn on/off UPS. Function button Mute (Press the button continuously for 2 to 10 seconds when buzzer beep for bypass-mode or battery-mode, buzzer will be ●...
  • Page 30 4) LCD Panel (1) Load information. Load display as percentages. Following table shows the load display specification. ● Grid Quantity Actual Load (from left to right) Level 1 0% - 15% Level 2 16% - 35% Level 3 36% - 55% Level 4 56% - 75% Level 5...
  • Page 31 (2) UPS meters The following information will be display in LCD panel: Input voltage, input frequency, output voltage, output frequency, battery voltage, and load meters. Quick press the button to switch display categories, items within the same category will be switched automatically. Category Items Output...
  • Page 32 UPS abnormal, fault or alarm indication information need to deal with, below icon light up. Lightened circularly: alarm information. Lightened constantly: critical fault. UPS working mode display: Icon Information description UPS is working in online mode. UPS is charging battery. UPS is working in bypass mode.

  • Page 33: Operation

    1) Connect main power and close battery switch, then turn bypass protect switch to “ON” side. If the battery cell numbers displayed in the LCD is different from actual, please call the SANTAK service hotline or contract the distributor. 2) Turn input protect switch to “ON” side, check the information displayed in the LCD.
  • Page 34 UPS turn on operation: turn on by main power and turn on by DC (without main power). Turning On UPS With Mains ● Press On/Off button continuously longer than 1 second, UPS will turn on. System self-test will be carried out when UPS turn on. ●...
  • Page 35 Turning On Without Mains (cold start) ● Press On/Off button continuously longer than 1 second, UPS will turn on. System self-test will be carried out when UPS turn on. ● UPS turn to battery-mode after self-test. Both Online LED and battery LED lighted.

  • Page 36: Turn Off

    4.2 Turn off ● Press On/Off button continuously longer than 1 second, UPS will be turned off. ● UPS supply power by bypass after turn off. Indicator and LCD display as following: Online LED lighted, no fault displayed: ● Bypass LED light and buzzer beep once every 2 seconds to indicate that UPS work on bypass-mode.

  • Page 37: Maintenance

    5. Maintenance ●This series UPS only requires minimal maintenance. The battery used for standard models are value regulated sealed lead-acid maintenance free battery. These models require minimal repairs. The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery.

  • Page 38: Trouble Shooting

    6. Trouble shooting If the UPS system does not operate correctly, check the operating status on the LCD display. And please attempt to solve the problem using the table below. Event Warning Fault Possible cause Remedy Name Icon Code UPS fail to Press ON/OFF button Press ON/OFF start...
  • Page 39 Fail to Light Phase and neutral Rotate mains circularly conductor at input of power socket by transfer to UPS system are 180° or connect online reversed UPS system. mode 04/06/07 Input Check whether voltage/frequency/earth input connection abnormal voltage/frequency is abnormal, or earth connect correctly.
  • Page 41 SANTAK ELECTRONIC（SHENZHEN）CO.,LTD No.8 Baoshi Rd, Block 72 Baoan, Shenzhen, Guangdong, China www.eaton.com www.santak.com 614-02117XS1-02...

This manual is also suitable for:

Castle c6kCastle c10kCastle c6ksCastle c10ksCastle 3c10ks

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