Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Skoda rapid parking heater
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Download this manual See also: Workshop Manual, Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Skoda Rapid

Validity

Manufacturer
Skoda
Motorisation
1.6 TDI CR
1.6 TDI CR Green tec
SG = manual transmission
from Model Year 2013
Left-hand drive vehicle
Verified equipment variants: Manual / automatic air-conditioning system
Not verified:
Total installation time:
Ident. No.: 1319165B_EN
Model
Rapid
Fuel
Transmission type Output in kW
Diesel
SG
Diesel
SG
Front fog light
Headlight washer system
Passenger compartment monitoring
approx. 10 hours
Status: 19.02.2015
E
1
00 0258
Type
EG-BE No./ ABE
NH
e11 * 2007 / 46 * 0250 * ...
77
77
Displacement in cm³ Engine
code
1598
CAYC
1598
CAYC
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Skoda Rapid Validity Manufacturer Model Type EG-BE No./ ABE Skoda Rapid e11 * 2007 / 46 * 0250 * ... Motorisation Fuel Transmission type Output in kW Displacement in cm³ Engine code 1.6 TDI CR...

  • Page 2: Table Of Contents

    Digital Timer Remote Option (Telestart) Preparing Bracket Necessary Components Basic delivery scope Thermo Top Evo in accordance with price list • Installation kit for Skoda Rapid 2013 Diesel: 1319164B • Additionally required in case of automatic air-conditioning: Automatic air-conditioning kit: 1315239C •...

  • Page 3: Information On Operating And Installation Instructions

    1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when certified in a Webasto training course. NEVER try to install or repair We- the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto...

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    2 M5x16 bolt, large diameter washer [2x], Installing retaining plate gn/ws rt/sw 0,75² 0,5² 4² 0,5² Connecting wires to pas- senger com- partment relay and fuse holder 4² 4² Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 7 The settings must be checked during the start-up of the heater and adjusted if neces- sary. Settings: Checking Duty cycle: 100% IPCU Frequency: not relevant Voltage: 3.6V Function: High-side Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 8 4² 0,5² 0,5² 0,75² Interlocking socket of IPCU and re- 0,5² lay and fuse holder of 0,5² passenger 4² compart- ment and connecting 4² wires 0,5² gn/ws 0,75² Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 9: Electrical System

    Fuse holder of engine compartment Earth wire 1 Retaining plate for fuse holder 1 Earth wire on original vehicle earth support 2 F1-2 fuses mounted point Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 10: Manual Air-Conditioning Fan Controller

    20A fuse Fan motor brown Legend 30A fuse Resistor group green 4-pin connector of heater yellow control 1A fuse 25A fuse Cutting point Fan relay Wiring colours may vary. Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 11 3 Fuse carrier of passenger compartment Red (rt) wire from K1/87a fan wiring har- ness Black (sw) wire from K1/30 fan wiring Connecting harness passenger compart- ment fuse carrier Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 12: Automatic Air-Conditioning Fan Controller

    1A fuse 25A fuse Fan relay IPCU Pulse width modulator IPCU settings: Duty cycle: 100% Frequency: not relevant Voltage: 3.6 V Cutting point Function: High-side Wiring colours may vary. Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 13 2 Connector of A/C control unit 3 Black (sw) wire of connector T16d, Pin14 Red (rt) wire of IPCU/E Black (sw) wire of IPCU/A Connec- tion of A/C control unit Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 14: Digital Timer

    1 M6x20 bolt, flanged nut, existing hole 2 Bracket 3 Receiver Installing receiver 1 Antenna Installing antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with double-sid- ed adhesive tape. Installing tempera- ture sensor Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 15: Preparing Bracket

    Insert bracket 2 at position 1 and hori- zontally adjust it upwards as far as possible. 1 Original vehicle stud bolt 3 Copy hole pattern to heat shield plate [4x] Copying hole pat- tern Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 16: Preparing Heater

    1 Moulded hose (fuel) 2 10 mm dia. clamp Premount- ing heater Discard section X . Hose B =90°, 18 mm dia. moulded hose Cutting hoses to length Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 17 1 Circulating pump 2 Circulating pump mounting 3 M6x25 bolt, large diameter washer, flanged nut 4 Bracket Premount- ing circu- lating pump 1 5x13 self-tapping bolt [3x] Installing bracket Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 18 2 Exhaust end section Preparing exhaust pipe 1 Exhaust pipe 2 Hose clamp [3x] 3 Exhaust silencer 4 Exhaust end section 5 M6x16 bolt, spring lockwasher Installing exhaust system Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 19: Installing Heater

    6 Loosely install M6x30 bolt (will be re- moved again later) 1 M6x20 bolt, spring lockwasher, large di- ameter washer [2x each] Installing heater Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 20: Fuel

    2 to the installation location of the metering pump along original vehicle fuel lines. Remove grease from gluing points 1 Adhesive base, cable tie [2 each] Connect- ing heater Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 21 1 Original vehicle bolt 2 Perforated bracket Installing metering pump mount 1 Hose section, 10 mm dia. clamp [2x] 2 Metering pump mount 3 Metering pump Installing metering pump Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 22 = 21.6mm 3 Copy hole pattern, 6 mm dia. hole Fuel ex- traction Shape fuel standpipe 1 according to tem- plate, cut to length and install. Installing fuel stand- pipe Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 23 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 1 fuel line, fuel standpipe 2 10 mm dia. clamp [2x] Connect- ing meter- ing pump Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 24: Combustion Air

    Gluing on insulation strip Glue on insulation strips 3 as shown. 1 Original vehicle stud bolt, 51mm dia. p- clamp, plastic nut 2 Silencer 4 Fuel line Installing silencer Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 25: Coolant Circuit

    = 25 mm dia. 1 = Original vehicle hose section. 2 = Original vehicle spring clip . 3 = original vehicle quick-release coupling! All connecting pipes without a specific designation = 18x18mm dia. Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 26 Install original vehicle hose section 4 as shown on original vehicle quick-release cou- pling 3 . 1 Connection of engine outlet 2 Connection of circulating pump Preparing hoses Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 27 Skoda Rapid 1 Circulating pump Connect- ing heater 1 Black (sw) rubber isolator Routing in engine compart- ment 1 Engine outlet hose section Connect- ing engine outlet Connect- ing heater Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...
  • Page 28 1 Cable tie (temperature resistant) Routing in engine compart- ment 1 Original vehicle quick-release coupling at heat exchanger inlet 2 Original vehicle hose section. Connect- ing heat ex- changer inlet Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 29: Underbody Trim

    2 Discard section Cutting out underbody trim Ensure sufficient distance from neighbouring components. 1 Underbody trim Mounting underbody trim 1 Perforated bracket 2 Discard section Preparing perforated bracket 5x45° Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 30: Guard Plate

    3 100 mm edge protection Installing 4 8mm dia. rubber-coated p-clamp guard plate 5 Plastic nut, original vehicle stud bolt 6 M6x30 bolt, spring lockwasher, large di- ameter washer, 10mm shim Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 31: Final Work

    • Place caution label "Switch off parking heater before refuelling" in the area of the filler neck • For initial start-up and function test, refer to installation instructions Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 32: Template For Fuel Standpipe

    Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1319165B_EN Status: 19.02.2015 © Webasto Thermo & Comfort SE...

  • Page 33: Operating Instructions For Manual Air-Conditioning

    Skoda Rapid Operating Instructions for Manual Air-Conditioning Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

  • Page 34: Operating Instructions For Automatic Air-Conditioning

    Skoda Rapid Operating Instructions for Automatic Air-Conditioning Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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