Champion 100693 Operator's Manual
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Champion 100693 Operator's Manual

7500w electric start generator
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OPERATOR'S MANUAL
MODEL #100693
7500W ELECTRIC START GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20191014
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100693

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20191014 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100693 - 7500W ELECTRIC START GENERATOR TABLE OF CONTENTS Storage ........... .. Short Term Storage (up to 30 days) ..

  • Page 3: Introduction

    100693 - 7500W ELECTRIC START GENERATOR SAFETY DEFINITIONS INTRODUCTION Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100693 - 7500W ELECTRIC START GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100693 - 7500W ELECTRIC START GENERATOR Fuel Safety When transporting or servicing the generator: Make certain that the fuel valve is in the OFF position and the DANGER gasoline tank is empty. Disconnect the spark plug wire.

  • Page 7: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 100693 - 7500W ELECTRIC START GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 8: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100693 - 7500W ELECTRIC START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    3. Turn the fuel valve to the “OFF” position. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 10: Controls And Features

    CONTROLS AND FEATURES 100693 - 7500W ELECTRIC START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Cap – Remove to add fuel.

  • Page 11: Control Panel

    CONTROLS AND FEATURES 100693 - 7500W ELECTRIC START GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge – Four mode digital meter for displaying voltage, (4×) 120V AC, 20A GFCI (NEMA 5-20R) frequency (hertz), run time, and total run time.

  • Page 12: Intelligauge

    CONTROLS AND FEATURES 100693 - 7500W ELECTRIC START GENERATOR Intelligauge The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (F) Example: 60.0 hertz...

  • Page 13: Parts Included

    CONTROLS AND FEATURES 100693 - 7500W ELECTRIC START GENERATOR Parts Included Accessories Engine Oil ........37.2 fl. oz. (1.2 qt.) Oil Funnel .

  • Page 14: Assembly

    ASSEMBLY 100693 - 7500W ELECTRIC START GENERATOR ASSEMBLY Install the Support Leg 1. Attach the support leg (D) to the generator frame with flange Your generator requires some assembly. It must be properly bolts (E) and flange lock nuts (F).

  • Page 15: Connect The Battery

    ASSEMBLY 100693 - 7500W ELECTRIC START GENERATOR Connect the Battery 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 1. Remove the protective cover from the black (–) lead on the battery.

  • Page 16: Add Fuel

    ASSEMBLY 100693 - 7500W ELECTRIC START GENERATOR NOTICE WARNING Synthetic oil may be used after the 5 hour initial break-in Pouring gasoline too fast through the fuel screen may result period. Using synthetic oil does not increase the recommended in gasoline splashing over the generator and operator while oil change interval.

  • Page 17: Operation

    OPERATION 100693 - 7500W ELECTRIC START GENERATOR – Electrical devices that require a grounded receptacle pin WARNING connection will not function if the receptacle ground pin is not functional. During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied,...
  • Page 18 OPERATION 100693 - 7500W ELECTRIC START GENERATOR 2. Press and hold the ignition switch to the “START” position. 2. Move the choke to the “CHOKE” position. Release as the engine begins to start. If the engine fails to 2a. For restarting a warm engine, move the choke to 75% of start within five seconds, release the switch and wait at least...

  • Page 19: Connecting Electrical Loads

    OPERATION 100693 - 7500W ELECTRIC START GENERATOR Do Not Overload Generator NOTICE Capacity For gasoline restarts with hot engine in hot ambient > Follow these simple steps to calculate the running and starting 86°F (30°C), keep choke in 75% of the “CHOKE” position for watts necessary for your purposes: only 1 pull of the recoil cord.

  • Page 20: Gfci

    OPERATION 100693 - 7500W ELECTRIC START GENERATOR GFCI Stopping the Engine Your generator is equipped with ground fault circuit interrupter 1. Turn off and unplug all connected electrical loads. Never start (GFCI) receptacles. In the event of a ground fault, a GFCI trips or stop the generator with electrical devices plugged in or automatically to stop the flow of electricity and prevent serious...

  • Page 21: Operation At High Altitude

    MAINTENANCE 100693 - 7500W ELECTRIC START GENERATOR – ALWAYS make sure engine and muffler are cooled down Carb. Code High Alt. Jet Part Number Min. Altitude before the generator can be handled safely (typically 15-30 3281 ft. minutes). 100155681 (1000 m) Z950-1 1.

  • Page 22: Cleaning The Generator

    MAINTENANCE 100693 - 7500W ELECTRIC START GENERATOR Cleaning the Generator Cleaning and Adjusting the Spark Plug 1. Remove the spark plug cable from the spark plug. CAUTION DO NOT spray generator directly with water. Water can enter the generator through the cooling slots and damage the generator windings.

  • Page 23: Cleaning The Spark Arrestor

    MAINTENANCE 100693 - 7500W ELECTRIC START GENERATOR Adjusting the Governor 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in WARNING a clean cloth. 4. Saturate in clean engine oil. Tampering with the factory set governor will void your warranty.

  • Page 24: Maintenance Schedule

    STORAGE 100693 - 7500W ELECTRIC START GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following maintenance DANGER schedule. Service your generator more frequently when operating in adverse Gasoline vapors are highly flammable and extremely explosive. conditions. Fire or explosion can cause severe burns or death. Only Contact our Technical Support Team at 1-877-338-0999 to locate fill or drain fuel outdoors in a well-ventilated area.

  • Page 25: Long Term Storage (Over 1 Year)

    STORAGE 100693 - 7500W ELECTRIC START GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 26: Specifications

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR SPECIFICATIONS NOTICE Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the temperature Generator Model ......... ..

  • Page 27: Parts Diagram

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Parts Diagram...

  • Page 28: Parts List

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 100011530-0002 Flange Bolt M6 x 16 Pressing Plate, Battery, 38 100021372-0017 184 mm 100086218-0001 Panel Assembly 39 100011452-0003 Lock Nut M6, Flange 100019844...
  • Page 29 SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Part Number Description Qty. Stator Assembly, Al, 100091341 Ø204 x 155 mm Rotor Assembly, Al, 75 100091340 Ø119 x 155 mm 76 100007025 Cooling Fan 77 100000657 Cable Clamp 78 1ZC7DF0N7 Engine, 420 cc...

  • Page 30: Engine Parts Diagram

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Engine Parts Diagram...

  • Page 31: Engine Parts List

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. 37 100004781 Flange Bolt M6 × 16, Air Filter Element 100011264-0003 GB5789 38 100004874 Air Filter Cover 100002337 Cylinder Head Cover(Cpe) 39 100011452-0003...
  • Page 32 SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Part Number Description Qty. 79 100007910 Spring, Throttle Return 80 100007936 Rod, Governor 81 100008400 Arm, Governor 82 100011309-0002 Flange Bolt M8 × 14 83 100008060 Control Assembly 84 100007989 Pin, Shaft 85 100017631 Oil Seal Ø8 ×...

  • Page 33: Wiring Diagram

    SPECIFICATIONS 100693 - 7500W ELECTRIC START GENERATOR Wiring Diagram...

  • Page 34: Troubleshooting

    TROUBLESHOOTING 100693 - 7500W ELECTRIC START GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 35 TROUBLESHOOTING 100693 - 7500W ELECTRIC START GENERATOR Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line. Move choke until it stops under RUN position or Choke in wrong position.

  • Page 36: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 37 AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission Control Systems Warranty on your 2019 small off-road engine (SORE) and engine powered equipment.
  • Page 38 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 39 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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