Champion 100806 Operator's Manual
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Champion 100806 Operator's Manual

7500w electric start
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OPERATOR'S MANUAL
MODEL #100806
7500W ELEcTRic START GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
REV 20210412
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100806

  • Page 1 This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators). Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending. REV 20210412 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of cONTENTS 100806 - 7500W ELEcTRic START GENERATOR TAbLE Of cONTENTS Maintenance ..........Cleaning the Generator .......... introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    100806 - 7500W ELEcTRic START GENERATOR iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. DANGER  Use only Champion electrical cords for proper application. DO NOT operate generator in wet weather. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison DO NOT allow children or unqualified persons to operate or you cannot see or smell.
  • Page 6 SAfETY iNSTRUcTiONS 100806 - 7500W ELEcTRic START GENERATOR WARNiNG cAUTiON   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 7: Fuel Safety

    SAfETY iNSTRUcTiONS 100806 - 7500W ELEcTRic START GENERATOR fuel Safety When transporting or servicing the generator: Always check that the fuel valve is in the OFF position and the DANGER  gasoline tank is empty. For LPG compatible models, check that the LPG cylinder is GASOLINE AND GASOLINE VAPORS ARE HIGHLY disconnected and stored securely away from the generator.

  • Page 8: Safety And Dataplate Labels

    APAGADO AUTOMÁTICO – USTED DEBE: automatic shutoff This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for ARRÊT AUTOMATIQUE – VOUS DEVEZ : outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAfETY iNSTRUcTiONS 100806 - 7500W ELEcTRic START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    SAfETY iNSTRUcTiONS 100806 - 7500W ELEcTRic START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    1. Turn off and unplug all connected electrical loads. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    AND fEATURES 100806 - 7500W ELEcTRic START GENERATOR cONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 7.7 gal. (29.1 L) 9.

  • Page 13: Control Panel

    AND fEATURES 100806 - 7500W ELEcTRic START GENERATOR control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge – Four mode digital meter for displaying voltage, 120V AC, 30A Locking (NEMA L5-30R) frequency, run time, and total run time.

  • Page 14: Intelligauge

    AND fEATURES 100806 - 7500W ELEcTRic START GENERATOR intelligauge Four mode digital meter for displaying voltage, frequency, run time, and total run time. MODE DESCRIPTION Output voltage of the generator. Example: 120 volts Voltage (V) Output frequency in hertz.

  • Page 15: Parts Included

    AND fEATURES 100806 - 7500W ELEcTRic START GENERATOR Parts included Accessories Engine Oil ........37.2 fl. oz. (1100 ml) Oil Funnel ............

  • Page 16: Assembly

    ASSEMbLY 100806 - 7500W ELEcTRic START GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G).

  • Page 17: Add Fuel: Gasoline

    ASSEMbLY 100806 - 7500W ELEcTRic START GENERATOR Add fuel: Gasoline 4. Screw on the gasoline cap and wipe away any spilled fuel. cAUTiON DANGER   Use unleaded gasoline with a minimum octane rating of 87 Gasoline vapors are highly flammable and extremely explosive.

  • Page 18: Grounding

    When you approach the generator to investigate a shut off, a C: Deleted “25 ft./7 m” This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 19: Generator Location

    OPERATiON 100806 - 7500W ELEcTRic START GENERATOR Generator Location NOTicE  WARNiNG This blinking does not indicate CO Shield is working, as CO  Shield is working at all times the generator is running. Also, NEVER operate the generator inside any building, garage,...

  • Page 20: Surge Protection

    OPERATiON 100806 - 7500W ELEcTRic START GENERATOR Electric Start WARNiNG  1. Move the choke to the “CHOKE” position. During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.

  • Page 21: Battery

    OPERATiON 100806 - 7500W ELEcTRic START GENERATOR Manual Start NOTicE  1. Push the ignition switch to the “ON” position. If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

  • Page 22: Do Not Overload Generator

    OPERATiON 100806 - 7500W ELEcTRic START GENERATOR 2. Allow the engine to run for several minutes to get up to WARNiNG  temperature. Always remember to plug your appliances directly into the 3. Make sure all circuit breakers are set to the run position.

  • Page 23: Stopping The Engine

    OPERATiON 100806 - 7500W ELEcTRic START GENERATOR NOTicE NOTicE   In any electrical application, some current will flow through If the engine will not be used for a period of two (2) weeks or the protective ground conductor to the ground, this is called longer, please see the Storage section for proper engine and leakage current.

  • Page 24: Maintenance

    MAiNTENANcE 100806 - 7500W ELEcTRic START GENERATOR MAiNTENANcE changing the Engine Oil Refer to Honda’s engine owner/operator manual. Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry cleaning and Adjusting the Spark Plug(s) operating environment.

  • Page 25: Generator Battery

    STORAGE 100806 - 7500W ELEcTRic START GENERATOR Generator battery Service your generator more frequently when operating in adverse conditions. Your generator is equipped with an automatic battery charging Contact our Technical Support Team at 1-877-338-0999 to locate circuit that charges the battery while the engine is running.

  • Page 26: Long Term Storage (Over 1 Year)

    STORAGE 100806 - 7500W ELEcTRic START GENERATOR 5. Option 1: Drain Gasoline from Carburetor appropriate container. Use a funnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage. 5a. Turn ignition switch to the “OFF” position and allow generator to cool completely before continuing.

  • Page 27: Specifications

    SPEcificATiONS 100806 - 7500W ELEcTRic START GENERATOR SPEcificATiONS NOTicE  An important message about temperature: Your product Generator Specifications is designed and rated for continuous operation at ambient Generator Model ........... 100806 temperatures up to 104°F (40°C). When needed, it may be operated at temperatures ranging from 5°F (-15°C) to 122°F...

  • Page 28: Troubleshooting

    TROUbLESHOOTiNG 100806 - 7500W ELEcTRic START GENERATOR TROUbLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 29 TROUbLESHOOTiNG 100806 - 7500W ELEcTRic START GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Check all circuit breakers. Faulty brush assembly. Replace brush assembly (Service Center). Faulty AVR (auto voltage regulator).

  • Page 30: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.

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