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4550 Starting Watts/3650 Rated Watts (Gasoline)
4100 Starting Watts/3285 Rated Watts (LPG)
Electric Start
DUAL FUEL GENERATOR
U.S. Patent No. D710,802
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
100238
MADE IN CHINA
REV 100238-20150518
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Summary of Contents for Champion 100238
- Page 1 Electric Start DUAL FUEL GENERATOR MODEL NUMBER 100238 U.S. Patent No. D710,802 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100238-20150518 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
100238 4550 Starting Watts/3650 Rated Watts (Gasoline) 4100 Starting Watts/3285 Rated Watts (LPG) Electric Start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction ...... -
Page 4: Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. -
Page 5: Manual Conventions
100238 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. -
Page 6: Safety Rules
100238 ENGLISH SAFETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed. - Page 7 100238 ENGLISH SAFETy RULES WARNING CAUTION Rapid retraction of the starter cord will pull hand and Improper treatment or use of the generator can arm towards the engine faster than you can let go. damage it, shorten its life and void your warranty.
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Page 8: Fuel Safety
100238 ENGLISH SAFETy RULES Fuel Safety When adding or removing gasoline: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. -
Page 9: Controls And Features
100238 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Gasoline Fuel Tank – 3.4 gallon (13 L) capacity LPG Hose Connector fuel tank. -
Page 10: Generator Panel
100238 ENGLISH CONTROLS AND FEATURES Generator Panel Fuel Selector Switch – Used to select and turn on 120 Volt AC, 30 Amp Receptacle gasoline or LPG fuel source. (NEMA TT-30) – May be used to supply electrical power for the operation of 120 Volt AC, single Ignition Switch –... -
Page 11: Parts Included
100238 ENGLISH CONTROLS AND FEATURES Parts Included Your 100238 dual fuel generator ships with the following parts: Wheel Kit – 8 in. (20.3 cm) Wheel .... -
Page 12: Assembly
100238 ENGLISH ASSEMBLy Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation. -
Page 13: Add Engine Oil
100238 ENGLISH ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil. -
Page 14: Add Fuel (Gasoline)
100238 ENGLISH ASSEMBLy Add Fuel (Gasoline) Add Fuel (Gasoline) Cont’d. 1. Use clean, fresh, regular unleaded fuel with a WARNING minimum octane rating of 85 and an ethanol content of less than 10% by volume. Pouring fuel too fast through the fuel screen may 2. -
Page 15: Connecting Liquid Petroleum Gasoline (Lpg) Cylinder
100238 ENGLISH ASSEMBLy Connecting Liquid Petroleum Gas (LPG) Cylinder Connecting LPG Cylinder Cont’d. 1. Make sure the fuel valve on the generator is in the off CAUTION position. 2. Attach the LPG hose (included) to the LPG hose Do not allow children to tamper or play with the connector on the side of the generator and tighten cylinder or hose connections. -
Page 16: Operation
100238 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. enclosure or compartment, including the generator –... -
Page 17: Fuel Selector Switch
100238 ENGLISH OPERATION Starting the Engine in ambient > 15°C (59°F) Fuel Selector Switch The fuel selector switch on the front panel of the Gasoline generator is designed specifically to choose between the 1. Make certain the generator is on a flat, level surface. -
Page 18: Lpg
100238 ENGLISH OPERATION LPG Cont’d. 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. NOTE Never start or stop the generator with electrical devices plugged in or turned on. Observing frost on LPG containers and regulators 3. -
Page 19: Do Not Overload Generator
To alleviate high altitude issues other than the natural 2. Allow the engine to run for several minutes to stabilize. power loss, Champion Power Equipment can provide a 3. Plug in and turn on the first item. It is best to attach the high altitude carburetor main jet. -
Page 20: Maintenance And Storage
100238 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator. -
Page 21: Spark Arrester
Contact our helpline at 1-877-338-0999 to locate the 3. Remove the spark arrester screen. nearest Champion Power Equipment certified service 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. dealer for your generator or engine maintenance needs. -
Page 22: Storage
100238 ENGLISH MAINTENANCE AND STORAGE Storage Generator Battery The generator should be started at least once every 14 This product is equipped with an automatic battery days and allowed to run for at least 20 minutes. For charging circuit. The battery will receive charging longer term storage, please follow these guidelines. -
Page 23: Specifications
Fuel (Gasoline) capacity is 3.4 gal. (13 L). An Important Message About Temperature – Use regular unleaded gasoline with a minimum Your Champion Power Equipment product is designed octane rating of 85 and an ethanol content of less and rated for continuous operation at ambient than 10% by volume. -
Page 24: Parts Diagram
100238 ENGLISH SPECIFICATIONS Parts Diagram... -
Page 25: Parts List
100238 ENGLISH Parts List Part Number Description Part Number Description 27.690 Engine 1.862.06 Lock Washer Ø6, Toothed 1.5789.0612 Flange Bolt M6 x 12 124.191100.10 Rotor Assembly, Al, Ø119 x 90 mm 1.5789.0816 Flange Bolt M8 x 16 2.08.103 Flange Bolt M8 x 227 152.200002.00.2... -
Page 26: Engine Parts Diagram
100238 ENGLISH SPECIFICATIONS Engine Parts Diagram... -
Page 27: Engine Parts List
100238 ENGLISH Part Number Description Part Number Description 1.5789.0608 Flange Bolt M6 × 8 2.04.001 Dowel Pin Ø9 × 14 27.041000.01 Camshaft 22.061100.00.2 Cover, Recoil Starter, Black 2.14.012 Woodruff Key 4 × 7.5 × 19 21.061005.00 Spring, Recoil Starter 2.08.037 Drain Bolt M10 ×... -
Page 28: Wiring Diagram
100238 ENGLISH SPECIFICATIONS Wiring Diagram... -
Page 29: Troubleshooting
100238 ENGLISH TROUBLESHOOTING Problem Cause Solution No fuel Add fuel Generator will not start Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Fill crankcase to the proper level Low oil level Place generator on a flat, level surface Generator will not start;... -
Page 30: Warranty
Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc. - Page 31 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 201 5 small off-road engine and engine powered equipment.
- Page 32 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 33 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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