Champion 100544 Operator's Manual
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Champion 100544 Operator's Manual

7000w dual fuel generator with bluetooth technology
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READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
Made in China - REV 20180601
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
7000W DUAL FUEL GENERATOR
WITH BLUETOOTH
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100544
TECHNOLOGY
®

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Summary of Contents for Champion 100544

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators). Made in China - REV 20180601 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100544 - 7000W DUAL FUEL GENERATOR TABLE OF CONTENTS Maintenance ..........

  • Page 3: Introduction

    100544 - 7000W DUAL FUEL GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT touch bare wires or receptacles. and vents. DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100544 - 7000W DUAL FUEL GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then When servicing the generator: turn them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100544 - 7000W DUAL FUEL GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DANGER DO NOT overfill the gasoline tank.

  • Page 7: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100544 - 7000W DUAL FUEL GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 8: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100544 - 7000W DUAL FUEL GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100544 - 7000W DUAL FUEL GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    C: Increased size of “TM” in iLINK logo DANGER This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100544 - 7000W DUAL FUEL GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 8.5 gal. (32 L) 7.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100544 - 7000W DUAL FUEL GENERATOR Control Panel Side Panel 1. Intelligauge with Power and Fuel Life Meter – RECEPTACLES Seven mode digital meter for displaying run time, total run 120/240V AC, 30A Locking (NEMA L14-30R) time, voltage, hertz, wattage output, fuel level and fuel life.

  • Page 13: Intelligauge With Power And Fuel Life Meter

    CONTROLS AND FEATURES 100544 - 7000W DUAL FUEL GENERATOR Intelligauge with Power and Fuel Life meter Seven mode digital meter for displaying run time, total run time, voltage, hertz, wattage output, fuel level and fuel life. The meter is divided into two separate displays.
  • Page 14 CONTROLS AND FEATURES 100544 - 7000W DUAL FUEL GENERATOR MODE DESCRIPTION Fuel life (F) The time in hours the generator will run based on the current output and the remaining fuel level. Shows the fuel level remaining in the tank.

  • Page 15: Bluetooth ® License Statement

    ® owned by Bluetooth SIG, Inc. and any use of such marks by Oil Funnel ................1 Champion Power Equipment is under license. Other trademarks Engine Oil ............1.2 qt. (1.1 L) and trade names are those of their respective owners.

  • Page 16: Assembly

    ASSEMBLY 100544 - 7000W DUAL FUEL GENERATOR ASSEMBLY Connect the Battery 1. Remove the protective cover from the red (+) lead on the Your generator requires some assembly. It must be properly battery. serviced with fuel and oil before operation.

  • Page 17: Add Fuel: Gasoline

    ASSEMBLY 100544 - 7000W DUAL FUEL GENERATOR NOTICE Synthetic oil may be used after the 5 hour initial break- in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient <5º C (41º F) Add Fuel: Gasoline 1.

  • Page 18: Add Fuel: Propane (Lpg)

    ASSEMBLY 100544 - 7000W DUAL FUEL GENERATOR WARNING Pouring gasoline too fast through the fuel screen may result in blow back of gasoline at the operator while filling. NOTICE Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are...

  • Page 19: Grounding

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR all combustible material. In addition to clearance from all WARNING combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, If there is a strong smell of LPG: Close valve on the cylinder.

  • Page 20: Surge Protection

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR – Neutral circuit IS electrically connected to the frame/ground of the generator. – The generator system ground connects lower frame cross-member below the alternator. The system ground is connected to the AC neutral wire.

  • Page 21: Starting The Engine: Propane (Lpg)

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR 4. Once engine starts, move choke lever to the “RUN” position P. NOTICE Keep choke in “CHOKE” position for only 1 pull of the recoil starter. After first pull, move choke to the “RUN” position for up to the next 3 pulls of the recoil starter.

  • Page 22: Battery

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR Do Not Overload Generator NOTICE Capacity For LPG starting in cold ambient < 15°C (59°F) move the Follow these simple steps to calculate the running and starting choke lever to “CHOKE” for recoil start. To PULL-TO-PRIME watts necessary for your purposes: for recoil start, pull with choke in the “CHOKE”...

  • Page 23: Gfci

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR electricity is not stopped, do not use this receptacle until is NOTICE has been serviced or replaced. For propane (LPG) compatible models only: Accumulation 3. Press the “RESET” button located on the front of the of frost on LPG cylinder and regulators is common during receptacle to restore the flow of electricity.

  • Page 24: Operation At High Altitude

    This generator is equipped with Bluetooth wireless technology ® that can be used to enable the generator through the Champion Operation at High Altitude iLINK™ wireless app. Download the Champion iLINK™ app to your Android or iOS device and follow the instructions to set up The density of air at high altitude is lower than at sea level.
  • Page 25 OPERATION 100544 - 7000W DUAL FUEL GENERATOR Connecting To Your Generator 6. After entering the PIN code you will be brought to your generator’s “Dashboard”. 1. Make sure the fuel selector dial is either in the Gasoline or Propane (LPG) mode position.

  • Page 26: Ilink Wireless App Faq

    OPERATION 100544 - 7000W DUAL FUEL GENERATOR 3c. Turn the fuel select dial to the “OFF” position. DASHBOARD If running on propane (LPG), shut off propane at the source. Your Generator Disconnecting From Your Generator STATUS: Ready 1. From the “Dashboard” screen click the Menu icon.

  • Page 27: Maintenance

    Can I have more than one generator paired to my iLINK fuel system. app? – Certainly, you may pair as many as (20) Champion model 1. Use a damp cloth to clean exterior surfaces of the 100544 generators, depending on your smart device generator.

  • Page 28: Changing The Engine Oil

    MAINTENANCE 100544 - 7000W DUAL FUEL GENERATOR To prevent accidental starting, remove and ground the spark 3. Inspect the electrode on the plug. It must be clean and not plug wire before performing any service. worn to produce the spark required for ignition.

  • Page 29: Adjusting The Governor

    MAINTENANCE 100544 - 7000W DUAL FUEL GENERATOR Disconnect the Battery 5. Replace the spark arrestor if it is damaged. 6. Position the spark arrestor on the muffler and attach with 1. Remove the protective cover from the black (–) battery the three screws.

  • Page 30: Storage

    STORAGE 100544 - 7000W DUAL FUEL GENERATOR 3. Turn the fuel select dial to gasoline. EVERY 100 HOURS OR EVERY SEASON 4. Start and run the generator for 10 minutes so the treated Change oil gasoline cycles through the fuel system and carburetor.

  • Page 31: Removing From Storage

    STORAGE 100544 - 7000W DUAL FUEL GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 32: Specifications

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR SPECIFICATIONS NOTICE Weather will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on weather Generator Model .........

  • Page 33: Parts Diagram

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Parts Diagram...

  • Page 34: Parts List

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Clamp, Ø8 × Ø1 37 46.101000.01.2 Muffler Assembly 2.06.004 Screw/Washer 152.070014.03 Pipe, Reversal Valve 38 1.9074.4.0510 Assembly M5 × 10 2.06.006 Clamp, Ø7 × Ø1...
  • Page 35 SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Part Number Description Qty. Part Number Description Qty. 69 152.200701.17 Handle, U Shape 106 152.201400.00 Rubber, Support 70 152.200702.02 107 1.5789.0825 Cover, Handle Flange Bolt M8 × 25 71 152.201200.04 Motor Mount 2 Screw/Washer 108 1.9074.3.0510...
  • Page 36 SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Part Number Description Qty. 138 152.210003.03 Plug, End Cover, CSA 139 100544.21.10 Wire Assembly Control Panel 140 100544.21 Assembly LPG Hose with 141 47.130021.01 regulator 3.3 ft. 142 5.1820.007 Smart Charger...

  • Page 37: Engine Parts Diagram

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Engine Parts Diagram...

  • Page 38: Engine Parts List

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Handle, Recoil, Soft 38 45.030007.00 Cover, Crankcase 21.061300.00 39 1.5789.0840.0.8 Flange Bolt M8 × 40 1.5789.0608 Flange Bolt M6 × 8 Washer Cover, Recoil Starter, 40 2.03.021.1...
  • Page 39 SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Part Number Description Qty. Part Number Description Qty. 75 45.040008.00 Rotator, Exhaust Valve 113 46.091000.03 Air Cleaner Assembly 76 46.040004.00 114 46.061000.00 Guide Plate, Push Rod Recoil Assembly 77 46.040016.00 Shaft, Rocker Arm 115 45.030200.00...

  • Page 40: Wiring Diagram

    SPECIFICATIONS 100544 - 7000W DUAL FUEL GENERATOR Wiring Diagram...

  • Page 41: Troubleshooting

    TROUBLESHOOTING 100544 - 7000W DUAL FUEL GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 42 Warranty Registration Card and a copy of your sales – Problems caused by parts that are not original Champion Power receipt from one of CPE’s retail locations as proof of purchase. Equipment parts.
  • Page 43 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 44 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 45 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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