Nederman FilterMax F Series Instruction Manual
  1. Manuals
  2. Brands
  3. Nederman Manuals
  4. Water Filtration Systems
  5. FilterMax F Series
  6. Instruction manual

Nederman FilterMax F Series Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

INSTRUCTION MANUAL
ENGLISH
F
No. 148546 / 03
2006-10-01

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FilterMax F Series and is the answer not in the manual?

Questions and answers

Related Manuals for Nederman FilterMax F Series

Summary of Contents for Nederman FilterMax F Series

  • Page 1 INSTRUCTION MANUAL ENGLISH No. 148546 / 03 2006-10-01...

  • Page 2: Table Of Contents

    List of contents page CE, Declaration of conformity Delivery check IMPORTANT! Safety imformation Pre-installation Technical data Dimensions Mounting instructions Mounting the filter cartridges Compressed air connection Electrical installation Installation Accessories, electrical installation 9 - 11 Earth control measuring Applications Wiring diagram Connection of several FilterMax to one system Connection of 2 or 3 pilot boxes Fans...

  • Page 3: Ce, Declaration Of Conformity

    Declaration of conformity This product is designed to meet the requirements of the relevant EC directives. We, AB Ph. Nederman & Co., declare under our sole To maintain this status all installation, repair responsibility that the Nederman product: FilterMax F...

  • Page 4: Important! Safety Imformation

    IMPORTANT! SAFETY INFORMATION Nederman FilterMax F is designed for collecting and For safe and reliable results assembling filtering fume and non-explosive dry dust. work, electrical installation, use, service and trouble-shooting should be performed To guarantee the correct function and a minimal service by qualified personnel.

  • Page 5: Dimensions

    DIMENSIONS 3 MODULES 2 MODULES INLET OUTLET 1 MODULE 1160 1515 1690 2 x 40 litres 1180 containers The height dimensions for the filter are only valid when using the 40 litres containers. In/Outlet inner diameters (mm) open angle 155° 2375 2440 2565...

  • Page 6: Mounting Instructions

    MOUNTING INSTRUCTION Use schackles, Connect the lifting sling not hooks on the to 4 cabinet lifting lugs. lifting sling. Distribute loads equally. WARNING! Risk of personal injuries and/or product damages! Use approved lifting equipment for unloading, assembly and installation of the units. NB! Maximum 2 units should be lifted at the same time.

  • Page 7: Mounting The Filter Cartridges

    NB! The inlet and outlet are reversable and concequently they can be positioned for duct connection on the right or left side of the filter. Fit the inlet and outlet. (NB! The inlet is equipped with an inspection cover on top.) MOUNTING THE FILTER CARTRIDGES Unscrew the two fixing screws on the access door.

  • Page 8: Compressed Air Connection

    COMPRESSED AIR CONNECTION Connect the compressed air supply line to the compressed air connection of the filter. Use pipe sealant on all compressed air connections. Compressed air tank, module no. 3 Compressed air components (accessories, see page. 30) Water drain valve A shut off valve for service work and a filter regulator should be installed in the compressed air pipe line (Note the flow...

  • Page 9: Electrical Installation

    All exposed conductive parts of the electrical mains connection cable. equipment and the machine shall be connected Electrical connection together with Nederman Fan Starter to the protective earthing (see wiring diagram). or Fan Inverter is described on wiring diagrams supplied with these products.
  • Page 10 ACTIVATING THE MENU Push the P-button and the 0/1-button more than 4 seconds. ACTIVATING INPUTS AND OUTPUTS The inputs or outputs should be activated when accessories have been connected. Push the P-button to activate actual input/output. The LED’s indicate, where appropriate, with red blinking lights.
  • Page 11 or nC or nO Fire alarm EA OFF Push the P-button. Activated input: JP1: 7 Set OFF, nC or nO with the 0/1-button Dust feeder or OFF or Int Push the P-button. Activated output: JP6: 3 dF On Direct controlled by contactor or other 24 V relay. On: The dust feeder is in operation OFF: The dust feeder is not in operation Int: Intermittent operation of the dust feeder...

  • Page 12: Earth Control Measuring

    Reconnect protection earth to GND1. FilterMax F Control Box GND1 APPLICATIONS Nederman FilterMax F separates for instance welding fume, metal oxides, talcum, lime stone, dust WARNING! and grinding dust. Risk of personal injury! FilterMax F must not be used for separating •...

  • Page 13: Wiring Diagram

    F4: T 2 A, 100, 120, 230 Vac power supply output, is used when the start equipment has its own F5: 2 A, Basic card, inputs, dP card and 24 V control voltage, for example Nederman Fan Starter operator terminal power supply (which is recommended). The complete connection is F6: 2 A, Basic card, inputs, dP card and described in the Fan Starter Instruction Manual.
  • Page 14 CONNECTION OF TWO FILTERMAX TO ONE SYSTEM LINE 1 LINE 2 LINE 1 LINE 2 NB! Remove the connection between 3 and 4 on the output contact before the cable from the pilot box above is connected. Door Pilot control Circuit card FilterMax F Control Box...

  • Page 15: Connection Of 2 Or 3 Pilot Boxes

    Calculated air pressure drop over An adequate fan can be selected from the the filter is approximately 1200 Pa. Nederman NCF-range. Please contact your...

  • Page 17: Settings

    Set the pause time on tst (see below). NB! This (or Nederman FanInverter). The air flow can be measured is only a control setting and should not be used for nor- with a fixed airflow meter (or a pitot tube) and a micro- mal operation.
  • Page 18 CLEANING AFTER OPERATION It is possible to choose cleaning after operation, that where one cycle means the cleaning of all filter is when the fan has stopped. This is more efficient cartridges, that is 6, 12 or 18 cartridges, depending than cleaning during operation and is therefore on the number of modules in operation.

  • Page 19: Monitoring System, General Descriptions

    MONITORING SYSTEM, GENERAL DESCRIPTIONS The LED:s can indicate the following: 1, 2, 3, 4, 5 green fixed light: All functions normal and correct 1, 2, 3, 4, 5 green fixed light alternating with blinking red: The system operates. Incorrect function has been rectified (alarm memory) 1, 2, 3, 4, 5 red fixed light: Incorrect function which...

  • Page 20: Monitoring System, Fault Indications

    MONITORING SYSTEM, FAULT INDICATIONS The fan motor overload protector is released. Check the cause. Rectify the fault and reset the motor protector. FilterMax F always stops when the motor protector is released. Red fixed Red blinking light Possible faults (depending on how the input has been used): 1.
  • Page 21 Service requirements! Should be rectified as soon as possible. Example: • One valve is defective or does not work. It is displayed what valve that is defect (Err + the defective valve no. (1 - 18) is displayed, alternating with the number of operating hours. Yellow fixed light The door has been opened during system operation.

  • Page 22: Service Service Instructions

    or another digit See B, Trouble-shooting Schedule, page 26 SERVICE INSTRUCTIONS In order to ensure that the system continues to operate correctly, the following should be checked at periodic intervals depending on what kind of contaminations that are separated and the amount of use.
  • Page 23 SERVICE AFTER 1000 OPERATION HOURS, BUT AT LEAST ONCE EVERY 6TH MONTH • Check that all valves in the cleaning system operate properly. Count the number of air pulses, 6 per module, that is 6, 12 or 18 per cycle. •...
  • Page 24 REPLACING THE FILTER CARTRIDGES Switch off the FilterMax F. Shut off and bleed the compressed air. Unscrew the two fixing screws on the access door. Use the enclosed T-key or a 10 mm standard hexagon key. Open the door. Hang the mounting frame with the plastic bag over the end of the filter cartridge.
  • Page 25 Check that the wiring is correct. Closing 1 + 9 or 10 shall start the filter. Contact your nearest Nederman representative for advice. FilterMax F starts, but stops after a while and the display shows Err + a digit.
  • Page 26 Check the fan for blocked outlet or other damage. Contact your nearest Nederman representative for advice. Open the filter unit’s inlet inspection door on the top of the inlet and check for blockage, clean if Check the rotating direction of necessary.
  • Page 27 A valve is not operating correctly (but there are functioning valves). Does the display on the control IMPORTANT! box show Err + a digit? Turn off the compressed air supply with the service valve (accessory) before doing any Is the air temperature below 0 °C ? work on the cleaning system.

  • Page 28: Spare Parts

    SPARE PARTS Spare Parts List Ordering Instructions Name When ordering spare parts always 1 Filter cartridges (6-pack) 6 Pilot box, complete indicate the following. 2 Circuit card (monitoring system) 7 Cleaning pipe (x 6) A. Part No. and Control No. 8 Door gasket (see FilterMax identification plate) 3 Control box, complete...

  • Page 29: Accessories

    12372140 PRESSURE SWITCH Container kit 2 x 100 l, on wheels 12372067 12373897 (Not a Nederman product). Is used to indicate Container, 40 l 12372228 12373898 low airflow or high fall of pressure over the filter. Container, 100 l 12373899 incl.

  • Page 30: Installation Protocol

    INSTALLATION PROTOCOL, PAGE 1 If controls give results (for example measured values) which differ much from earlier results, this must be understood as a warning signal and lead to more careful investigations. FilterMax F No. Date Performed by Control points Result Result Result...

  • Page 31: Filtermax F

    INSTALLATION PROTOCOL, PAGE 2 Date FilterMax F No. Performed by Control points Result Result Result Note 5. Electrical installation (page 9-15) A. Overload protector B. Safety switch C. After cleaning damper D. Pilot box (1, 2 or 3) E. Fan F.
  • Page 32 SERVICE PROTOCOL (page 12, 23 - 25) FilterMax F No. Date Operating hours Performed by Control points Result Result Result Result Result 1. Dust container / Filter regulator A. Empty the dust container (when 70 % full) B. Water check filter regulator C.
  • Page 33 SERVICE PROTOCOL (page 12, 23 - 25) FilterMax F No. Date Operating hours Performed by Control points Result Result Result Result Result 1. Dust container / Filter regulator A. Empty the dust container (when 70 % full) B. Water check filter regulator C.
  • Page 34 SERVICE PROTOCOL (page 12, 23 - 25) FilterMax F No. Date Operating hours Performed by Control points Result Result Result Result Result 1. Dust container / Filter regulator A. Empty the dust container (when 70 % full) B. Water check filter regulator C.
  • Page 35 SERVICE PROTOCOL (page 12, 23 - 25) FilterMax F No. Date Operating hours Performed by Control points Result Result Result Result Result 1. Dust container / Filter regulator A. Empty the dust container (when 70 % full) B. Water check filter regulator C.
  • Page 36 FilterMax F No. SERVICE NOTES Point no. Date Note...
  • Page 37 Nederman is represented in: Australia, Austria, Bahrain, Belgium, Brazil, Bulgaria, Canada, China, the Czech Republic, Cyprus, Denmark, Egypt, Estonia, Finland, France, Germany, Greece, Hong Kong, Hungary, Iceland, India, Iran, Ireland, Italy, Japan, Korea, Latvia, Lithuania, Malaysia, the Netherlands, Norway, Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Serbia &...

This manual is also suitable for:

Filtermax f 30Filtermax f 90Filtermax f 60

Table of Contents