Barco B-16 Mobile LED Installation Manual
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Barco B-16 Mobile LED Installation Manual

Barco B-16 Mobile LED Installation Manual

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B-16 Mobile LED
Installation manual
R9855516
R59770490/00
07/01/2010

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Summary of Contents for Barco B-16 Mobile LED

  • Page 1 B-16 Mobile LED Installation manual R9855516 R59770490/00 07/01/2010...
  • Page 2 Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com Printed in Belgium...
  • Page 3 The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.

  • Page 5: Table Of Contents

    Tile specifications ........................63 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 6 Table of contents R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 7: Safety

    General instructions • Important Safety instructions • Safety instructions for LED screen setup • Safety instruction when driving the trailer • Important Warnings • Proper usage of the LED wall • Specific warnings for diesel-fueled generator R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 8: General Instructions

    General instructions Caution Setup of the B-16 Mobile LED should be performed only after you are thoroughly familiar with all of the proper safety checks and setup instructions. To do otherwise increases the risk of hazards and injury to the user.

  • Page 9: Important Safety Instructions

    • Refer all servicing to qualified service technicians/personnel. Servicing is required when the B-16 Mobile LED has been dam- aged in any way, such as hydraulic mast or generator is damaged, the B-16 Mobile LED does not operate normally. •...

  • Page 10: Safety Instructions For Led Screen Setup

    Maximum wind force = 7 Beaufort. When the wind force is higher than the maximum allowed wind force, bring the screen down See "Wind speeds", page 55 for an overview of the relation between Beaufort, km/h, miles/h and m/s. • Always place the safety pins in the mast. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 11: Safety Instruction When Driving The Trailer

    Always respect the local motor vehicle inspection for trailer and car. • Set draw-bar till trailer level. • Tires pressure: 4,5 bar • Max weight under coupling: 150 kg • Maximum driving speed is 90 km/h. Slow down in the bends. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 12: Important Warnings

    Flammable materials: Keep flammable materials away from the B-16 Mobile LED generator. A lot of energy is transferred into heat. The installation should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must be provided.

  • Page 13: Proper Usage Of The Led Wall

    • Only Barco cables specified to be used with the T-series display are to be used to connect components in a T-series wall. Further, care must be taken to connect signal only according to the installation manual.

  • Page 14: Specific Warnings For Diesel-Fueled Generator

    Check or conduct maintenance after the engine, radiator, muffler, or muffler cover has cooled off completely. • • When service is performed with two or more people present, take care to perform all work safely. Be aware of their location especially when starting the engine. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 15: System Overview

    2. System overview 2. SYSTEM OVERVIEW Overview • Introduction • B-16 Mobile LED trailer • B-16 Mobile LED tiles • LED-Pro, video processor unit • B-16 Mobile LED generator R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 16: Introduction

    LED tiles used in the B-16 Mobile LED are T16 tiles and typically designed for outdoor use. When arriving on the event location, the B-16 Mobile LED can easily be set up. The wall itself slides out of the trailer by means of a hydraulic system.

  • Page 17: Mobile Led Trailer

    Storage locations are provided for the setup tools (drill machine, support plates for the outriggers, handles to open or close the interconnection between tiles, grounding cable and pin, battery startup cable, etc.). The trailer also contains an anti-theft clamp for a wheel. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 18: Mobile Led Tiles

    Overview The B-16 Mobile LED is equipped with T-16 series LED tiles. All tiles are connected in series via a data path. Each tile picks out a part of the video information of the data stream on the data path and processes this information for displaying on its LEDs.

  • Page 19: Led-Pro, Video Processor Unit

    B-16 Mobile LED display. The LED-PRO allows you to scale visual sources, mix and match them in any way while still maintaining a high quality picture.
  • Page 20 • DVI-I connectors support both universal analog and DVI input with loop-through. • DVI output connector for Barco LED Display interface. • Input Video detection and Auto-acquisition. LED-PRO will auto detect and match input video to stored formats or user configurations.

  • Page 21: Mobile Led Generator

    The whole is mounted on 4 anti vibration engine suspensions to prevent vibrations to be transferred to the trailer and permit a more comfortable use of the machinery. Image 2-5 Europower generator Fuel Always use diesel. Image 2-6 Fuel inlet and indication Fuel inlet Fuel meter R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 22 2. System overview R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 23: Installation

    Never use the mast without security pins ! Overview • Location of accessories • Mechanical setup of trailer • Powering the B-16 Mobile LED • Lifting the first part • Assembling first part on second part • Assembling third part on the first two •...

  • Page 24: Location Of Accessories

    Overview Next to the back door some handy tools are mounted to the wall. Image 3-1 Tools Tile lock key Water level Grounding pin and wire Four-way wrench Wooden support block for outriggers Drill machine R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 25: Mechanical Setup Of Trailer

    4. Uncouple the trailer from the vehicle hitch. Trailer setup 1. Release the handles under the trailer and pull out the outriggers (Left side). Image 3-3 Unlock outriggers Unlock handle Outrigger 2. Place a wooden support under each outrigger (4 sides). R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 26 Note: If they cannot reach the ground, place extra wooden plates. 4. Level the B-16 Mobile LED in width and length direction. Use a level. Start at the back side with the width direction. Level by turning out the left or right outrigger Use the manual nut driver instead of the drill machine.
  • Page 27 3. Installation Image 3-6 Water level trailer 5. Turn up the draw bar support. Note: Sometimes it will be necessary to turn up the draw bar support earlier to level the trailer. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 28: Powering The B-16 Mobile Led

    3. Installation Powering the B-16 Mobile LED Check fuel level before starting the generator. With the build-in generator 1. Connect the grounding conductor to a grounding rod or other acceptable earth grounding method. Use the delivered wire and grounding pin.
  • Page 29 Connect an external source (3 conductors + neutral) to the input power distribution connector. Image 3-9 External power connection Power distribution inside the B-16 Mobile LED All internal power distribution is done via the distribution panel. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 30 3. Installation Image 3-10 Power distribution Wall outlets control center Lighting inside the B-16 Mobile LED Pump Outlet to the wall R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 31: Lifting The First Part

    Start button Lifting handle 3. Lift up the wall until it is 20 cm above the second part. Caution: Be careful not to lift up too much otherwise the wall guide becomes loose from the mast. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 32 3. Installation Image 3-13 Tile guides Guide on the wall Guide on the mast side 4. Open the tile locks of the lifted row. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 33: Assembling First Part On Second Part

    2. Pivot the arm support to the top of the trailer until it clicks with its magnetic plate to the ceiling of the trailer. 3. Unlock the floor locks on both sides. Image 3-15 Assemble both parts Floor lock R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 34 Note: It might be necessary to use the tile lock tool to lock the tile. Especially in the middle inside the display guide. 7. Plug in the power and data cables if not yet mounted. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 35: Assembling Third Part On The First Two

    8. Remove the safety pin again and move down the mast until the assembly fits exactly on part 3. Note: Do not lower down too much. 9. Close the tile locks. 10.Plug in the power and data cables if not yet done. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 36: Position Screen Out Of The Trailer

    Even when it is down for 30 cm, the wall is still out of the trailer. If this loose of pressure is an issue, it is possible to avoid that loose of pressure by closing the valve at the bottom of the trailer when the wall is fully out. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 37 3. Installation Before moving down the display, do not forget to reopen the valve. Image 3-20 Hydraulic valve R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 38 3. Installation R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 39: Moving Down The Display

    4. Moving down the display 4. MOVING DOWN THE DISPLAY Move down the display when the wind force is 7 beaufort. Make sure the display is switched off. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 40: Disassembling The Lower Part

    3. Move down the mast until the second security pin is reachable. 4. Remove the second security pin. Turn the pin a quarter turn and take it out. Image 4-3 Second security pin 5. Move down the mast until the third security pin is reachable. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 41 10.Lift up display until it becomes free from the second part (lift up maximum 15 cm). Caution: Do not lift up more, otherwise the tile lock in the middle of the display (inside the tile guide) will be damaged 11. Close all tile locks. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 42 It is necessary to close the locks to avoid damage to the locks as they can push against the generator while lowing down the wall. 12.Unlock the trolley on both sides and slide it backwards until it locks in the next lock holes. Image 4-7 Trolley lock R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 43: Disassembling The Middle Part

    Check if the locks on both sides of the trolley are closed ! 7. Pull the transport holder downwards and lay it on the tiles. Pull the security lock from the backside of the arm and insert the lock to secure the trolley. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 44 4. Moving down the display Image 4-9 Transport lock Lock R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 45: Move Down The Last Part

    1. Move down the display until it fits on the pins of the trolley. Note: Watch out that cables are not underneath the display. Damage might occur. Display is disassembled and trailer ceiling is closed. 2. Switch off the pump. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 46: Stop Generator

    4. Moving down the display Stop generator How to stop 1. Let the generator run at no load for a few more minutes. The generator can cool down. 2. Stop the generator with the start key. R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 47: Preparing For Departure

    3. Retract the 4 stabilizers. 4. Place the 4 wooden supports back into the trailer. 5. Couple the trailer on the vehicle hitch. 6. Release the break system. 7. Turn up the draw bar support. R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 48 4. Moving down the display R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 49: Maintenance, Service

    For maintenance, service and repair on the B-16 Mobile LED please consult qualified service technicians/personnel. Servicing is required when the B-16 Mobile LED has been damaged in any way, such as hydraulic mast or generator is damaged, the B-16 Mobile LED does not operate normally.

  • Page 50: Service And Maintenance Table

    Light cover Outriggers Functioning Attachment Frame Transverse at side section support for girders girders of mast Transverse at compressor Splashguards Trailer enclosure Doors Lock system (inside) Functioning doors Door frame Functioning lock Rubber of door frame R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 51 Somer manuals as well as "Service and Maintenance of the Generator ", page 48 for more information on maintenance of the generator. Used oil in the B-16 Mobile LED Oil used in the generator is 10 W 40 for ambient temperature up to -20°C.

  • Page 52: Service And Maintenance Of The Generator

    5. Maintenance, Service Service and Maintenance of the Generator Parts The B-16 Mobile LED is equipped with a diesel-fueled generator. The generator is composed of a diesel motor from Kubota (KUB- OTA D1105) and an alternator from Leroy Somer (LSA 37M8). Alternator The alternators are maintenance-free.
  • Page 53 Tel. 353.4576225 Fax. 353.4597476 Finland Kesko Machinery Finland Leroy Somer Finland SF 01301 Vantaa OY 00140 Helsinki Tel. 358.105320209 Tel. 358.171877 Fax. 358. 8573811 Fax. 358.171905 France Kubota Europe SA Argenteuil Cedex Tel. 33.1.34263434 Fax. 33.1.34263499 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 54 Hamilton AG Ind. Equipm. Leroy-Somer SA CH-8306 Brüttisellen 2557 Studen Biel/ Bienne Tel. 41.1.8335070 Tel. 41.32533844 Fax. 41.1.8335095 Fax. 41.32535451 Kubota Limited Leroy-Somer LTD OX9 3UN Oxfordshire West Drayton Middlesex Tel. 44.1844214500 Tel. 44.895442678 Fax. 44.1844216685 Fax. 44.895420633 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 55 For Asia: Country Engine (Kubota) Alternator (Leroy Somer) Hong Kong L-S Hong Kong Liaison Kowloon Hong Kong Tel. 852.7903393 Fax. 852.3412716 India Next corporation Beghum India Consultants Mumbai 400023 New Delhi 110008 Tel. 91. Tel. 91.11.589603 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 56 Singapore 0718 Singapore 2262 Tel. 65.3363661 Tel. 65.2661726 Fax. 65.3363669 Fax. 65.2621953 Taiwan Amicaux Int. Corp. Taiwan 106 R.O.C. Tel. 886.2.23625235 Fax. 886.2.23632984 Thailand The Siam Kubota Ind. Co. Bangkok 10800 Tel. 66.2.5864193 Fax. 66.2.5876468 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 57 Tel. 213.2.569758 Fax.213.2.569762 Egypt Moteurs Leroy-Somer Aguza-Cairo Tel. 20.2.3441982 Fax. 20.2.3440201 Gabon Fabelec Libreville Tel. 241.700246 Fax. 241.762098 Guinea Les ateliers de Guinee Conakry Tel. 224.464744 Ivory Coast Sorepel Abidjan 01 Tel. 225.359525 Fax. 225.350414 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 58 L-S Maroc 20300 Casablanca Casablanca Tel. 212.2.307436 Tel. 212.354956 Fax. 212.2.302307 Fax. 212.354956 South Africa Terraquip Kempton Park 1620 Tel. 27.11.9143648 Fax. 27.11.9143794 Tunisia Promotechnic S.A. Z. I. 2013 Ben Arous Tunis Tel. 216.1.383889 Fax. 216.1.383509 R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 59: Wind Speeds

    A. Wind speeds A. WIND SPEEDS R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 60 A. Wind speeds R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 61: Wind Speeds Table

    <2 6-11 12-19 8-12 20-28 13-18 29-38 19-24 8-10 39-49 25-31 11-13 50-61 32-38 14-16 62-74 39-45 17-20 75-88 46-54 21-24 89-102 55-63 25-28 103-117 64-73 29-32 >= 118 >= 74 >= 33 R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 62 A. Wind speeds R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 63: Dimensions

    B. Dimensions B. DIMENSIONS R59770490 B-16 MOBILE LED 07/01/2010...
  • Page 64 B. Dimensions R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 65: Dimensions Of A B-16 Mobile Led

    B. Dimensions B.1 Dimensions of a B-16 Mobile LED Overview 4800 2500 3873 2300 5044 6106 Image B-1 Dimensions in mm R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 66: Specification Of Trailer

    100 kg Tiles 915 kg Electrical cabling 30 kg Mast 450 kg Tools 25 kg Chassis + construction 1345 kg Generator 345 kg Control room 60 kg Hydraulic unit 60 kg Total weight 3330 kg R59770490 B-16 MOBILE LED 07/01/2010...

  • Page 67: Tile Specifications

    100,000 hrs (@50% brightness) Link interface DVI interface (DVI connector) Mains Voltage 200-240V / 50-60Hz Max link length 4.5 m (by Barco DVI cable) Max power cascade connection 3 tiles Max. hanging 10 m Max. stacking Operatable digitizer DX-700 (with DVI output card)

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