Sullair 1107e Operators Manual And Parts Lists
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Sullair 1107e Operators Manual And Parts Lists

Industrial air compressor. 11, 15 & 18kw/15, 20 & 25hp. air-cooled standard & 24 kt. 1100e series;1500e series;1800e series; 1100ev series;1500ev series;1800ev series
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SULL AIR
®
I
NDUSTRIAL
1100
, 1500
E
1100
, 1500
EV
11, 15 & 18
Air-Cooled Standard & 24 KT
®
A
C
IR
OMPRESSOR
, 1800
E
, 1800
EV
/15, 20 & 25HP
KW
PART NUMBER:
02250155–844
KEEP FOR
FUTURE
REFERENCE
SULLAIR CORPORATION
©
The information in this document is
correct at the time of printing for utility
compressor serial number
20060601XXXX
and all subsequent serial numbers.
,
E
EV

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Summary of Contents for Sullair 1107e

  • Page 1 /15, 20 & 25HP Air-Cooled Standard & 24 KT PART NUMBER: 02250155–844 KEEP FOR FUTURE REFERENCE SULLAIR CORPORATION © The information in this document is correct at the time of printing for utility compressor serial number 20060601XXXX and all subsequent serial numbers.
  • Page 2 Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair's corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    Lifting......................4 Entrapment....................4 2 - DESCRIPTION..................5 Introduction....................5 Description of Components...............6 Sullair Compressor Unit, Functional Description..........7 Compressor Cooling and Lubrication System, Functional Description....................8 Compressor Discharge System, Functional Description......10 Control System, Functional Description.............12 Start Mode – 0 to 50 PSIG (0 to 3.5 BAR)..........12 Full Load Mode - 50 to 100 PSIG (3.4 to 6.9 BAR).........12...
  • Page 4 TABLE OF CONTENTS Ventilation and Cooling................31 Air-Cooled Compressors..............31 Outdoor Installation (Sheltered)............32 Service Air Piping...................32 Pipe Sizing..................32 Use of Auxiliary Receiver Tank............32 Isolation Valve(s)................32 Fluid Containment................32 Coupling Alignment Check..............33 Fluid Level Check...................33 Electrical Preparation................33 Motor Rotation Direction Check ...............34 Fan Motor Rotation Check...............34 5 - WS CONTROLLER.................35 Controller Layout..................35 Controller Keypad...................35...

  • Page 5: Safety

    1.1 GENERAL regulations relative to personal protective equipment, such as eye and face protective equipment, respiratory Sullair Corporation and its subsidiaries design and protective equipment, equipment intended to protect the manufacture all of their products so they can be operated extremities, protective clothing, protective shields and safely.

  • Page 6: Fire And Explosion

    SECTION 1 D. Flow-limiting valves are listed by pipe size and flow- D. Disconnect and lock out all power at source prior to rated. Select appropriate valves accordingly, in attempting any repairs or cleaning of the compressor accordance with their manufacturer's or of the inside of the enclosure, if any.

  • Page 7: Hot Surfaces, Sharp Edges And Sharp Corners

    SAFETY 1.6 HOT SURFACES, SHARP EDGES G. If air line anti-icer system antifreeze compound enters the eyes or if fumes irritate the eyes, they should be AND SHARP CORNERS washed with large quantities of clean water for fifteen minutes. A physician, preferably an eye specialist, A.

  • Page 8: Lifting

    SECTION 1 E. Disconnect, lock out, and tag all power at source prior K. When moving the compressor by forklift truck, utilize to attempting repairs or adjustments to rotating fork pockets if provided. Otherwise, utilize pallet if machinery and prior to handling any ungrounded provided.

  • Page 9: Description

    Compared to other types of compressors, the Sullair rotary screw is unique in mechanical reliability, with “no wear” and “no inspection” required of the working parts within the compressor unit.

  • Page 10: Description Of Components

    SECTION 2 2.2 DESCRIPTION OF COMPONENTS On air-cooled models, a fan draws air into the enclosure over the fan and main motors through the combined aftercooler and fluid cooler thereby removing the Refer to Figure 2-1. The components and assemblies of compression heat from the compressed air and the the air compressor are clearly shown.

  • Page 11: Sullair Compressor Unit, Functional Description

    Sullair 24KT compressors are filled with a fluid that rarely needs to be changed. Use only Sullair 24KT fluid in the event that a fluid change is required. CAUTION...

  • Page 12: Compressor Cooling And Lubrication System, Functional Description

    SECTION 2 2.4 COMPRESSOR COOLING AND through the thermal valve, the main filter and directly to the compressor unit where it lubricates, cools and seals the LUBRICATION SYSTEM, rotors and the compression chamber. FUNCTIONAL DESCRIPTION As the discharge temperature rises above 185˚F (85˚C), due to the heat of compression, the thermal valve begins Refer to Figure 2-2.
  • Page 13 DESCRIPTION THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 14: Compressor Discharge System, Functional Description

    SECTION 2 2.5 COMPRESSOR DISCHARGE controller indicates if abnormal pressure drop through the separator develops. At this time, separator element SYSTEM, FUNCTIONAL replacement is necessary. DESCRIPTION A minimum pressure/check valve, located downstream from the separator, assures a minimum receiver tank Refer to Figure 2-3.
  • Page 15 DESCRIPTION SU_0000084 1. Compressor 2. Cooler 3. Moisture Separator Figure 2-3: Discharge System SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 16: Control System, Functional Description

    SECTION 2 2.6 CONTROL SYSTEM, Unload Mode- In Excess of 110 PSIG (7.6 BAR) FUNCTIONAL DESCRIPTION When a relatively small amount or no air is being used, the Refer to Figure 2-4. The purpose of the compressor control service line pressure continues to rise. When it exceeds system is to regulate the amount of air being compressed 110 psig (7.6 bar), the WS Controller control system de- to match the amount of compressed air being used.
  • Page 17 DESCRIPTION SU_0000085 1. Solenoid Valve 6. Receiver Tank 2. Inlet Control Valve 7. Temperature Thermistor 3. Blowdown Valve 8. Sight Glass - Upper Level 4. Pressure Regulator 9. Sight Glass - Lower Level 5. Pressure Relief Valve Figure 2-4: Standard Control System SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...

  • Page 18: Air Inlet System, Functional Description

    SECTION 2 2.7 AIR INLET SYSTEM, WARNING FUNCTIONAL DESCRIPTION “The Plastic Pipe Institute Refer to Figure 2-5. The compressor inlet system consists recommends against the use of of a dry-type air filter, a restriction gauge and an air inlet thermoplastic pipe to transport valve.

  • Page 19: Specifications

    SULL AIR ® ® Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS MODEL (I) DIMENSIONS Length Width Height Weight 1100 SERIES 1107e 53.2 1351 31.5 53.2 1351 1044 1109e 53.2 1351 31.5 53.2 1351 1044 1112e 53.2 1351 31.5 53.2 1351...
  • Page 20 Bearing Type: Anti-friction Ambient Temperature (Max.) (III): 104˚F (40˚C) Cooling: Pressurized fluid Compressor Fluid: Sullair Sullube Receiver Tank Capacity: 1.8 gallons (6.8 liters) System Capacity 2.5 gallons (9.5 liters) Control: WS Controller controller (II) Special compressors are available for operation at higher pressures.

  • Page 21: Lubrication Guide

    Recommendation B, Adopted January 19, 1972. 3.3 APPLICATION GUIDE Sullair encourages the user to participate in a fluid analysis Maintenance of all other components is still recommended program with the fluid suppliers. This could result in a fluid as indicated in the Operator’s Manual.

  • Page 22: Lubrication Change Recommendations And Maintenance - Fluid Filter And Separator

    SECTION 3 3.4 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE - FLUID FILTER AND SEPARATOR LUBRICANT FLUID CHANGE FLUID FILTER CHANGE SEPARATOR CHANGE Sullube A, E G, C A, D SRF 1/4000 B, E G, C B, D 24KT F, E G, C A, D CP-4600-32-F B, E...
  • Page 23 SPECIFICATIONS THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 24: Identification, Air-Cooled Unit

    SECTION 3 3.5 IDENTIFICATION, AIR-COOLED UNIT 02250161-035R02-1 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 25 SPECIFICATIONS 02250161-035R02-2 1. Space Required to Open Starter Panel 5. Air Exhaust 2. Controller 6. Air Inlet 3. E-Stop 7. Moisture Drain Connection 4. Air Out Connection 8. Incoming Customer Power Supply Location Figure 3-2: Identification, Air-Cooled SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...

  • Page 26: Piping And Instrumentation, Air-Cooled

    SECTION 3 3.6 PIPING AND INSTRUMENTATION, AIR-COOLED 02250157-525r02 Figure 3-3: Piping and Instrumentation, Air-Cooled SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 27 20 psid 02250050-154 (II) orf, .125" .25fnpt* .25mnpt 02250118-589 (III) This part may vary per machine specification. Consult the Sullair factory for details. (II) Used with inlet filter vacuum switch option. (III) Used with fluid filter pressure switch option. SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List...

  • Page 28: Wiring Diagrams

    SECTION 3 3.7 WIRING DIAGRAMS Wiring Diagram, MFV 02250156_577R04-1 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 29 SPECIFICATIONS 02250156_577R04-2 Figure 3-4: Wiring Diagram, MFV SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 30: Wiring Diagram, Vsd (400V/50Hz, 460V/60Hz)

    SECTION 3 Wiring Diagram, VSD (400V/50Hz, 460V/60Hz) 02250156_119r04-2 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 31 SPECIFICATIONS 02250156_119r04-2 Figure 3-5: Wiring Diagram, VSD (400V/50Hz, 460V/60Hz) SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 32: Wiring Diagram, Vsd (575V/60Hz)

    SECTION 3 Wiring Diagram, VSD (575V/60Hz) 02250164_731r01-1 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 33 SPECIFICATIONS 02250164_731r01-2 Figure 3-6: Wiring Diagram, VSD (575V/60Hz) SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 34 SECTION 3 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 35: Installation

    SULL AIR ® ® Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING A suitable foundation or fabricated support must be Air-Cooled Compressors established to support the compressor. It should be rigid • An area with adequate space must be provided for the enough to keep the compressor frame level and maintain compressor and its components.

  • Page 36: Outdoor Installation (Sheltered)

    SECTION 4 Outdoor Installation (Sheltered) NOTE Many times a compressor must be installed outside due Discharged air contains a very small to available space or other jobsite conditions. When this is amount of compressor lubricating oil, necessary, there are certain items that should be and care should be taken to ensure incorporated into the system to help ensure trouble-free operation.

  • Page 37: Coupling Alignment Check

    INSTALLATION CAUTION NOTE Customer must provide electrical The use of plastic bowls on line filters supply power disconnect within sight and other plastic airline components of machine. The fuse protecting the without metal guards can be circuit and the compressor must be hazardous.

  • Page 38: Motor Rotation Direction Check

    SECTION 4 5. Reconnect the motor leads and jog the motor for a direction of rotation check as explained in Motor Rotation Direction Check on page 34. Wiring diagram for standard compressors is supplied with the machine. 4.7 MOTOR ROTATION DIRECTION CHECK Motor rotation check must be made at compressor start- up.

  • Page 39: Ws Controller

    SULL AIR ® ® Section 5 WS CONTROLLER 5.1 CONTROLLER LAYOUT ® SU_0000021 1. ON 6. Maintenance Indicator 2. OFF 7. Fault Indicator 3. LCD Display 8. Up Key 4. Power Indicator 9. Down Key 5. Run Mode Indicator 10. Enter Key Figure 5-1: WS Controller 5.2 CONTROLLER KEYPAD •...

  • Page 40: Lcd Display

    SECTION 5 5.3 LCD DISPLAY Refer to Figure 5-6. Press the Down arrow " " to display additional information about the compressor. The upper line will indicate "Compressor Status" and the name of the The display's normal view shows the compressor temperature, pressure, or other measurement.

  • Page 41: Led Lights

    WS CONTROLLER The large Emergency Stop button located near the controller overrides all electronic functions to turn off the control devices. The controller senses this, and will display E-stop. To reset, twist and pull out the Emergency Stop button, then press the Stop pad to reset the WS Controller. 5.4 LED LIGHTS The four LED lights indicate the general condition of the machine.
  • Page 42 SECTION 5 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 43: Maintenance

    SULL AIR ® ® Section 6 MAINTENANCE 6.1 GENERAL After a routine start has been made, observe the controller display and be sure it monitors the correct readings for their particular phase of operation. After the compressor As you proceed in reading this section, it will be easy to has warmed up, it is recommended that a general check see that the Maintenance Program for the air compressor on the overall compressor be made to assure that the...

  • Page 44: Fluid Filter Maintenance

    SECTION 6 6.5 FLUID FILTER MAINTENANCE 6.6 AIR FILTER MAINTENANCE Refer to Figure 6-1. Replace your fluid filter element under Refer to Figure 6-2. Air filter maintenance should be any of the following conditions, whichever occurs first: performed when the maintenance gauge shows red with the compressor running full load, or once a year, 1.

  • Page 45: Separator Maintenance

    MAINTENANCE 6.7 SEPARATOR MAINTENANCE Replace the separator element when indicated by the WS Controller or after one (1) year, whichever comes first. The separator element must be replaced. DO NOT attempt to clean the separator element. Separator Element Replacement Refer to Figure 6-3. The separator should be changed once a year.

  • Page 46: Pressure Regulator Adjustment

    3. Check for parts damaged by heat or an electrical short circuit, usually apparent by discoloration or a burnt odor. Should your problem persist after making the recommended check, consult your nearest Sullair representative. SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...

  • Page 47: Troubleshooting Guide

    MAINTENANCE 6.9 TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY Compressor Will Not Start Main Disconnect Switch Open Close switch. Line Fuse Blown Replace fuse. Motor Starter Overload Tripped Reset. Should trouble persist, check whether motor starter contacts are functioning properly. Low Incoming Line Voltage Check voltage.
  • Page 48 SECTION 6 6.9 TROUBLESHOOTING GUIDE (CONTINUED) Symptom PROBABLE CAUSE REMEDY Compressor Will Not Build Full Discharge Air Demand is Too Great Check service lines for leaks or open valves Pressure Dirty Air Filter Check the filter indicator and inspect and/or change element if required.
  • Page 49 MAINTENANCE 6.9 TROUBLESHOOTING GUIDE (CONTINUED) Liquid Water In Compressed Air Lines Plugged Strainer in Moisture Drain Line Clean and service strainer located in the line off the bottom of the water separator. Water Vapor Condensation from Cooling Remove the water vapor from compressed and Compression Occurs Naturally air prior to distribution through the air system.
  • Page 50 SECTION 6 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 51: Parts Lists

    SULL AIR ® ® Section 7 PARTS LISTS 7.1 PROCEDURE FOR ORDERING PARTS When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. Refer to (Figure 7-1). 02250155_844_Sec7.1 Figure 7-1 SULL AIR...
  • Page 52 SECTION 7 Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone and fax numbers listed below.

  • Page 53: Recommended Spare Parts List

    7.2 RECOMMENDED SPARE PARTS LIST Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone or fax numbers listed below.

  • Page 54: Compressor, Frame And Drive

    SECTION 7 7.3 COMPRESSOR, FRAME AND DRIVE 02250157-804R04 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 55 PARTS LISTS 7.3 COMPRESSOR, FRAME AND DRIVE (CONTINUED) Description Part Number Note Quantity 8 series unit – gear, driven –– (II) gear, drive ––– (II) valve, minimum pressure group e08e 02250046–338 (III) nipple,e8e air intake mach 02250047–425 washer, flat (car body) zinc plated 02250048–229 sleeve, wear–seal 02250048–317...
  • Page 56 SECTION 7 7.3 COMPRESSOR, FRAME AND DRIVE (CONTINUED) 02250157-804R04 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 57 Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty does apply. For shaft seal repairs, order wear sleeve replacement tool kit, P/N 02250167–507, repair kit P/N 02250061–961 and installation kit P/N 001932–005.

  • Page 58: Air Inlet System

    SECTION 7 7.4 AIR INLET SYSTEM 02250157_200r02 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 59 PARTS LISTS 7.4 AIR INLET SYSTEM (CONTINUED) Description Part Number Note Quantity filter, air 6"(plastic) w/mtg 02250125–365 tube, air inlet, P8 02250163–976 elbow, rubber 90˚ 02250163–977 elbow, rubber 45˚ 02250163–978 clamp, hose 3" 040343 clamp, hose 2 3/8" I.D. 408300–010 screw, self–drill 1/4 x 1/2 834504–050 washer, iso 7093–6–140hv...

  • Page 60: Discharge Air Piping

    SECTION 7 7.5 DISCHARGE AIR PIPING 02250154_771R04 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 61 PARTS LISTS 7.5 DISCHARGE AIR PIPING (CONTINUED) Description Part Number Note Quantity supt, outlet conn 1–1/2npt 02250152–215 tube, 3/4 – mpv to clr p8 02250157–099 tube, 3/4 cooler to moist sep p8 02250157–100 sep, wtr scws–325n 1” l/ad 02250167–115 conn, tube–m 3/4 x 3/4 810212–075 conn, tube str thd 3/4 x 1 5/16 811812–116...

  • Page 62: Fluid Piping

    SECTION 7 7.6 FLUID PIPING 02250154-767R003 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 63 PARTS LISTS 7.6 FLUID PIPING (CONTINUED) Description Part Number Note Quantity connector,sae x orfs 0.75" 02250099–765 hose, medium pressure orfs f–swvl 1" x 48" 02250143–476 housing,thermal valve es8 02250154–788 filter,coreless m27 3"l 02250156–599 o–ring, viton 13/16 x 1/8" 826502–211 (II) o–ring, viton 1 5/16 x 1/8"...

  • Page 64: Cooling And Lubrication System

    SECTION 7 7.7 COOLING AND LUBRICATION SYSTEM 02250160-533R004 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 65 Venturi mounting holes for use with 60Hz fan Place weather stripping on cooler mounting face to eliminate air leakage This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...

  • Page 66: Compressor Housing/Receiver Tank And Parts

    SECTION 7 7.8 COMPRESSOR HOUSING/RECEIVER TANK AND PARTS 02250157_805r00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 67 – (II) For maintenance on separator element No. 02250106–789, order replacement element P/N 02250106–789. (II) This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...

  • Page 68: Moisture Drain

    SECTION 7 7.9 MOISTURE DRAIN 02250157_143R00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 69 PARTS LISTS 7.9 MOISTURE DRAIN (CONTINUED) Description Part Number Note Quantity tube, nyl .25 od x 040w wht(ft) 02250054–860 valve, solenoid 2wnc 1/4 200# 24vdc 02250155–715 strainer, V–type 300psi x ¼ 241771 (II) nipple, conduit 1/2 x 1.125" 250007–168 elbow, 90deg m swvl 1/4t x 1/4 npt 250025–850 conduit, csa flex 1/2"...

  • Page 70: Pneumatic Control System

    SECTION 7 7.10 PNEUMATIC CONTROL SYSTEM 02250154_867r02 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 71 PARTS LISTS 7.10 PNEUMATIC CONTROL SYSTEM (CONTINUED) Description Part Number Note Quantity valve, blowdown 1/4 npt hi prs 02250049–634 tbg, nylon 1/4"–od black 02250054–861 locknut, n4 conduit sealing 02250071–362 orifice,.125 .25 fnpt x .25 mnpt 02250118–589 tbg, nylon 3/8"–od blue 02250139–953 valve, solenoid 3wno 1/4 250# 24vdc 02250155–714...

  • Page 72: Control System And Electric Parts

    SECTION 7 7.11 CONTROL SYSTEM AND ELECTRIC PARTS 02250156_917r02 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 73 PARTS LISTS 7.11 CONTROL SYSTEM AND ELECTRIC PARTS (CONTINUED) Description Part Number Note Quantity switch, differential pressure 20psid 12ft or 02250050–154 tube, nyl .25 od x 040w blk (ft) 02250054–861 grip, cord n4 .125–.187 x 1/2" 02250071–379 (III) grip, cord n4 .187–.250 x 1/2" 02250071–380 (III) grip, cord n4 .250–.375 x 1/2"...
  • Page 74 SECTION 7 7.11 CONTROL SYSTEM AND ELECTRIC PARTS (CONTINUED) 02250156_917r02 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 75 P.C. Port For maintenance on rtd probe No. 02250155–175, order replacement probe P/N 02250155–175. (II) This part may vary per machine specification. Consult the Sullair factory for details. (III) Plug unused holes in starter with hole plug part number 409918–002.

  • Page 76: Control System And Electric Parts - Wye Delta

    SECTION 7 7.12 CONTROL SYSTEM AND ELECTRIC PARTS — WYE DELTA 02250165_275r00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 77 PARTS LISTS 7.12 CONTROL SYSTEM AND ELECTRIC PARTS — WYE DELTA (CONTINUED) Description Part Number Note Quantity switch, differential pressure 20psid 12ft or 02250050–154 tube, nyl .25 od x 040w blk(ft) 02250054–861 grip, cord n4 .125–.187 x 1/2” 02250071–379 (III) grip, cord n4 .187–.250 x 1/2”...
  • Page 78 SECTION 7 7.12 CONTROL SYSTEM AND ELECTRIC PARTS — WYE DELTA (CONTINUED) 02250165_275r00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 79 When Both Options Are Used, An Additional hole is required where shown P.C. Port This part may vary per machine specification. Consult the Sullair factory for details. (III) Plug unused holes in starter with hole plug part number 409918–002. (IV) 250014–827 (Item 24) is supplied by customer request only.

  • Page 80: Control System And Electric Parts - Vsd

    SECTION 7 7.13 CONTROL SYSTEM AND ELECTRIC PARTS — VSD 02250165_276r00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 81 PARTS LISTS 7.13 CONTROL SYSTEM AND ELECTRIC PARTS — VSD (CONTINUED) Description Part Number Note Quantity switch, differential pressure 20psid 12ft or 02250050–154 tube, nyl .25 od x 040w blk(ft) 02250054–861 grip, cord n4 .125–.187 x 1/2” 02250071–379 (III) grip, cord n4 .187–.250 x 1/2” 02250071–380 (III) grip, cord n4 .250–.375 x 1/2”...
  • Page 82 SECTION 7 7.13 CONTROL SYSTEM AND ELECTRIC PARTS — VSD (CONTINUED) 02250165_276r00 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 83 When Both Options Are Used, An Additional Hole Is Required Where Shown P.C. Port This part may vary per machine specification. Consult the Sullair factory for details. (III) Plug unused holes in starter with hole plug part number 409918–002. (IV) 250014–827 (Item 21) is supplied by customer request only.

  • Page 84: Enclosure

    SECTION 7 7.14 ENCLOSURE 02250155_649R05 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 85 PARTS LISTS 7.14 ENCLOSURE (CONTINUED) Description Part Number Note Quantity cap, molded canopy corner 02250150–893 insulation, foam 2” corner piece 50h 02250152–323 rail, roof lh and rh 02250152–334 rail, roof end p8 p10 02250152–335 gusset, corner p8 p10 02250152–336 trim, edge clip–on 185–260duq 02250154–659 plug, hole 2 1/2”...

  • Page 86: Decal Location

    SECTION 7 7.15 DECAL LOCATION A8 A8 A5 A9 A11 02250157-768R004 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 87 02250075–540 decal,electrocution hazard international/globa 02250077–472 decal,en–warning mixing fluids 02250110–891 decal,parallel wye motor conn. 02250146–385 decal,black www.sullair.com 02250155–495 decal, sullair side graphics 02250157–703 decal, sullair side graphic 02250157–732 decal,maint kit eng 02250157–749 decal,remove before start–up 02250158–358 decal,sump fluid drain p8/p10 02250161–967 decal,vsd black p8/p10/p12 02250162–215...
  • Page 88 SECTION 7 7.15 DECAL LOCATION (CONTINUED) A8 A8 A5 A9 A11 02250157-768R004 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 89 PARTS LISTS 7.15 DECAL LOCATION (CONTINUED) Description Part Number Note Quantity Locate decals on both sides of machine by using location of end stripe and WS Controller location Center stripe vertically based on location of WS Controller decal Detail view of thermal valve block Face of motor conduit box Attach to inside of starter door Attach to the bottom on inside of starter box...

  • Page 90: Decal Group

    SECTION 7 7.16 DECAL GROUP DANGER DANGER Lethal shock Death or hazard inside. serious injury Disconnect all can occur from inhaling power at source, compressed air before opening without using or servicing. 250019_032R01 proper safety equipment. See OSHA 049850 standards on safety equipment.
  • Page 91 PARTS LISTS 7.16 DECAL GROUP (CONTINUED) Description Part Number Note Quantity decal, danger inhaling comp air 250027–935 decal, danger electrocution 49850 decal, parallel wye motor conn. 02250146–385 decal, danger hi voltage 42218 decal, en–warning mixing fluids 02250110–891 sign, warning–sever–fan–indus 49855 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...
  • Page 92 SECTION 7 7.16 DECAL GROUP (CONTINUED) WARNING WARNING WARNING Do not remove This Unit is Equipped caps, plugs, or With An Auto Start Sequence That Will other compo- Start The Unit In The nents when Event Of A Power compressor is Failure Automatically After The Sump running or...
  • Page 93 PARTS LISTS 7.16 DECAL GROUP (CONTINUED) Description Part Number Note Quantity sign, warning–comp oil fill cap 49685 decal, warning–autostart 250017–903 decal, warning elec shock–ground fault 49852 decal, warning food grade lub 250003–144 sign, warning–hot surfaces 407408 decal, warning auto start 41065 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List...
  • Page 94 SECTION 7 7.16 DECAL GROUP (CONTINUED) 02250155-495 02250075-045 02250075-540 02250157_732R01 02250157_703R00 02250158_358R00 02250157_749 02250161-967R02 02250162_215R01 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 95 Note Quantity decal, protective earth ground 02250075–045 decal, pe designation 02250075–540 decal, black www.sullair.com 02250155–495 decal, sullair side graphics 02250157–703 decal, sullair side graphic 02250157–732 decal, maint kit eng 02250157–749 decal, remove before start–up 02250158–358 decal, receiver tank fluid drain p8/p10 02250161–967...
  • Page 96 SECTION 7 7.16 DECAL GROUP (CONTINUED) LIFT HERE 241814 250021-564 02250164_823r00 WATER DRAIN 250022-810 LLL-4-32 24 KT 0 0 6 9 - 3 9 02250069-389 02250069-394 02250069-395 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 97 PARTS LISTS 7.16 DECAL GROUP (CONTINUED) Description Part Number Note Quantity decal, warning n12 elec encl protection 02250164–823 decal, fork lifting 241814 decal, rotation 3.5” lg 250021–564 decal, water drain 3 3/4 x 1” 250022–810 fluids, fluid decal 02250069–389 fluids, fluid decal 02250069–394 fluids, fluid decal 02250069–395...
  • Page 98 SECTION 7 7.16 DECAL GROUP (CONTINUED) 02250157_736R01 02250157_738R01 02250157_737R01 230V 230V 460V 575V 60 60 Hz 60 Hz 60 Hz 02250069-397 02250069-400 02250069-399 380/415V 200V 60 Hz 50 Hz 02250069-403 02250069-406 SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ®...
  • Page 99 02250069-397 voltage decal 02250069-399 voltage decal 02250069-400 voltage decal 02250069-403 voltage decal 02250069-406 This decal will vary with individual machine. Consult Sullair Corporation with serial number. SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
  • Page 100 SECTION 7 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 1100e, 1500e, 1800e Operator’s Manual and Parts List ® ®...
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  • Page 102 ® ORLDWIDE ALES AND ERVICE SULLAIR ASIA , L T D . SULLAIR EU R OPE , S.A. SULLAIR CORPOR A TION Sullair Road, No. 1 Zone Des Granges B P 82 3700 East Michigan Boulevard Chiwan, Shekou 42602 Montbrison Cedex, France Michigan Cit y , Indiana 46360 U.S.A.

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