Sullair 125 Operators Manual And Parts Lists
  1. Manuals
  2. Brands
  3. Sullair Manuals
  4. Air Compressor
  5. 125
  6. Operators manual and parts lists

Sullair 125 Operators Manual And Parts Lists

Portable air compressor
Hide thumbs Also See for 125:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual , User Manual
125, 130, 160H, 185 CFM
and 49 HP Models
CATERPILLAR, JOHN DEERE, PERKINS
PORTABLE AIR
COMPRESSOR
OPERATOR'S
MANUAL AND

PARTS LIST

KEEP FOR
FUTURE
REFERENCE
Part Number
02250159-733
©Sullair Corporation
The information in this document
is correct at the time of printing
for Portable Compressor Serial
Number :
004-151422
and all subsequent Serial
Numbers.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 125 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sullair 125

Summary of Contents for Sullair 125

  • Page 1: Parts List

    PORTABLE AIR COMPRESSOR 125, 130, 160H, 185 CFM and 49 HP Models CATERPILLAR, JOHN DEERE, PERKINS OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250159-733 ©Sullair Corporation The information in this document is correct at the time of printing...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervals throughout the year at a dedi- cated training facility at the Sullair corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    2.9 ELECTRICAL SYSTEM, FUNCTIONAL DESCRIPTION 2.10 SHUTDOWN SYSTEM, FUNCTIONAL DESCRIPTION Section 3 SPECIFICATIONS 3.1A SPECIFICATIONS - PERKINS AND CATERPILLAR 3.1B SPECIFICATIONS - JOHN DEERE 125, 130 (2-WHEEL AND LRG) 3.1C SPECIFICATIONS - JOHN DEERE 49HP, 160H, 185 (2-WHEEL AND LRG) Continued...
  • Page 4 TABLE OF CONTENTS Section 3 PAGE SPECIFICATIONS 3.2 LUBRICATION GUIDE (CONTINUED) 3.3 APPLICATION GUIDE 3.4 LUBRICATION GUIDE - ENGINE Section 4 OPERATION 4.1 GENERAL 4.2 PURPOSE OF CONTROLS 4.3 START-UP PROCEDURE 4.4 SUBSEQUENT START-UP PROCEDURE 4.5 SHUTDOWN PROCEDURE Section 5 MAINTENANCE 5.1 GENERAL 5.2 DAILY OPERATION...
  • Page 5 DEERE MODEL 160H 7.4A AIR INLET AND EXHAUST - PERKINS AND CATERPILLAR MODELS 125, 130 & 185 7.4B AIR INLET AND EXHAUST - JOHN DEERE MODELS 125, 130, 185, 49HP & 160H 7.5 RADIATOR AND COMPRESSOR FLUID COOLING SYSTEM - ALL MODELS 7.6 FRAME, RUNNING GEAR AND PARTS - ALL MODELS...
  • Page 6 TABLE OF CONTENTS Section 7 PAGE ILLUSTRATIONS AND PARTS LIST (CONTINUED) 7.14 SINGLE HOSE REEL OPTION - ALL MODELS 7.15 DUAL HOSE REEL OPTION- ALL MODELS 7.16A ONE PINT OILER OPTION- ALL MODELS 7.16B ONE QUART OILER / MOISTURE SEPARATOR OPTION - ALL MODELS 7.17 DECALS 7.18 DECAL LOCATIONS - ALL MODELS...

  • Page 7: General

    Section 1 SAFETY 1.1 GENERAL NOTE (CONT.) Sullair Corporation designs and manufactures all of its products so they can be operated safely. See rated limit in tow vehicle Operator’s Manual, However, the responsibility for safe operation rests and review its instructions and other require- with those who use and maintain these products.
  • Page 8 Section 1 SAFETY coupling device, with respect to the towing vehicle pressors provided with same, are clean and func- when maneuvering over any anticipated terrain. tional. 7. If provided, make sure chain length, brake and 11. Make sure all service air hoses (not air brake electrical interconnections provide sufficient slack hoses) are disconnected or are fully stowed and to prevent strain when cornering and maneuvering,...

  • Page 9: Pressure Release

    Section 1 SAFETY 5. Avoid potholes, rocks and other obstructions, and WARNING (cont). soft shoulders or unstable terrain. 6. Maneuver in a manner that will not exceed the Raise the screw jack to its full up position and freedom of motion of the compressor’s drawbar pull the pin connecting the jack to the drawbar.

  • Page 10: Fire And Explosion

    Section 1 SAFETY otherwise disabled. M. This equipment is supplied with an ASME designed pressure vessel protected by an ASME B. Install an appropriate flow-limiting valve between rated relief valve. Lift the handle once a week to the compressor service air outlet and the shutoff make sure the valve is functional.

  • Page 11: Moving Parts

    Section 1 SAFETY material. Any acoustical material with a protective only in well-ventilated areas away from heat, open covering that has been torn or punctured should be flame or sparks. DO NOT install, store or otherwise replaced immediately to prevent accumulation of expose ether cylinders to temperatures above liquids or fluid film within the material.

  • Page 12: Hot Surfaces, Sharp Edges And Sharp Corners

    Section 1 SAFETY G. Disconnect the grounded negative battery con- ventilated areas. nection to prevent accidental engine operation prior D. If the compressor is operated indoors, discharge to attempting repairs or adjustments. Tag the bat- engine exhaust fumes outdoors. tery connection so others will not unexpectedly E.

  • Page 13: Lifting

    Section 1 SAFETY compressor hoses, tools and all personnel at least K. If the compressor is provided with parking 10 feet (3 meters) from power lines and buried brakes, make sure they are set, and in any event, cables. block or chock both sides of all running wheels before disengaging the lifting hook.
  • Page 14 Section 1 SAFETY J. Set the parking brakes of both the compressor (if compressors and if the starting vehicle is provided provided) and the starting vehicle or otherwise with two (2) 12V batteries connected in series, con- block both sides of all wheels. nect the jumper cable to the negative (NEG) (-) ter- minal of the grounded battery.

  • Page 15: Introduction

    DESCRIPTION 2.1 INTRODUCTION blies of the Sullair Portable Air compressor are The Sullair 125, 130, 160H, 185 CFM and 49 HP clearly shown. The package includes a heavy duty Portable Air Compressors offer superior perform- rotary screw air compressor, a diesel engine,...

  • Page 16: Sullair Compressor Unit, Functional Description

    Section 2 DESCRIPTION sures from 85 to 125 psig (5.9 to 8.6 bar) for stan- lubrication system is designed to provide ade- dard machines, and from 85 to 150 psig (5.9 to 10.3 quate lubrication as well as maintain the proper bar) for “H”...
  • Page 17 Section 2 DESCRIPTION Figure 2-2 Compressor Cooling and Lubrication System Sullair compressor unit discharges compressed (protected by a strainer) is included in this return air/fluid mixture into the sump. The sump has three line to assure proper flow. functions: The sump is ASME code rated at 200 psig (13.8 1.

  • Page 18: Control System, Functional Description

    Section 2 DESCRIPTION Figure 2-3 Compressor Discharge System Stop compressor and relieve all internal pressure tors manual for additional information. before doing so. COLD START 2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL When the compressor is started, the sump pressure DESCRIPTION will quickly rise from 0 to 40 psig (0 to 2.8 bar). Refer to Figures 2-3, 2-4A, 2-4B or 2-4C.
  • Page 19 Section 2 DESCRIPTION Figure 2-4A Control System with Piping and Instrumentation - 125 and 130 Models (Caterpillar and Perkins)
  • Page 20 Section 2 DESCRIPTION Figure 2-4B Control System with Piping and Instrumentation - 125, 130, 49HP and 185 Models (Caterpillar and Perkins)
  • Page 21 Section 2 DESCRIPTION Figure 2-4C Control System with Piping and Instrumentation - 160H Models (John Deere)

  • Page 22: Air Inlet System, Functional Description

    Section 2 DESCRIPTION MODULATION - 100 TO 110 PSIG (6.9 TO 7.6 output to match air demand. The orifice also bleeds BAR) OR 150 TO 165 PSIG (10.3 TO 11.4 BAR) any accumulated moisture from the regulator. FOR “H” MACHINES SHUTDOWN Should less than the rated capacity of air be used, The blowdown valve is normally closed.
  • Page 23 Section 2 DESCRIPTION Figure 2-5B Air Inlet System - John Deere Models sure gauge, hourmeter, ignition/start switch, Figure 2-6 Instrument Panel Group annunciator light, idle warm-up control, and a cold weather starting aid button. Refer to Figure for locations of the following indicators and controls: •...

  • Page 24: Electrical System, Functional Description

    Section 2 DESCRIPTION psig (5.9 to 7.6 bar) or 85 to 160 psig (5.9 to 2.10 SHUTDOWN SYSTEM DESCRIPTION 11.0 bar). The Shutdown System and Annunciation Module (SSAM) continually monitors the status of the com- • The cold weather starting aid should be pressor .
  • Page 25 Section 2 DESCRIPTION Figure 2-7 Electrical System - All Models 02250144-446R01...
  • Page 26 NOTES...

  • Page 27: A Specifications - Perkins And Caterpillar

    Rotary Screw Maximum Operating Pressure : 125 psig (8.6 bar) 125 psig (8.6 bar) 125 psig (8.6 bar) Delivery : 125 Free CFM (59 l/s) 130 Free CFM (61 l/s) 185 Free CFM (87 l/s) Fluid : Compressor Fluid Compressor Fluid...

  • Page 28: B Specifications - John Deere

    Section 3 SPECIFICATIONS 3.1B SPECIFICATIONS - JOHN DEERE 125, 130 (2-WHEEL AND LRG) Length (I) Width Height Weight (wet) Model Series 125, 130 2-wheel 130.8 3322 59.2 1504 53.8 1368 2255 1023 125, 130 LRG 69.1 1765 40.9 1040 41.7...
  • Page 29 160H Type : Rotary Screw Rotary Screw Rotary Screw Maximum Operating Pressure : 125 psig (8.6 bar) 125 psig (8.6 bar) 150 psig (10.3 bar) Delivery : 160 Free CFM (75 l/s) 1850 Free CFM (87 l/s) 160 Free CFM (75 l/s)

  • Page 30: Lubrication Guide

    0 to 100 (-18 to 38) MIL-L-2104E 10W 0 to 100 (-18 to 38) (I) Sullair part numbers for Sullair AWF are 250030-757 (5 gallons /18.9 liters), and 250030-758 (55 gallons /208 liters). 3.3 APPLICATION GUIDE When ambient conditions exceed those noted or if Refer to Figure 3-1.

  • Page 31: General

    OPERATION 4.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...

  • Page 32: Start-Up Procedure

    Section 4 OPERATION 4.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATOR PURPOSE IDLE WARM-UP CONTROL Maintains a closed air inlet valve for reduced compressor load on start-up. After engine starts, turn the handle of the selector valve from the “start” to the “run” position for full operation within the first minute of operation.

  • Page 33: General

    Section 5 MAINTENANCE 5.1 GENERAL 5.3 MAINTENANCE AFTER INITIAL 50 HOURS OF A good maintenance program is the key to long OPERATION compressor life. Below is a program that, when After the initial 50 hours of operation, a few mainte- adhered to, should keep the compressor in top nance requirements are needed to rid the system of operating condition.

  • Page 34: Maintenance Every 500 Hours

    6. Reset the air filter restriction indicator if so HOURS equipped, and the unit will be ready for opera- tion. 1. When using Sullair AWF, change the compressor fluid. (See maintenance procedures in Section ELEMENT INSPECTION 5.9). 1. Place a bright light inside the element to inspect 2.

  • Page 35: Separator Element Replacement

    Operator’s Manual (Specifications Section) or by contacting your local of the housing. Should faulty gaskets be evident, authorized Sullair Representative. The following correct the condition immediately. explanation applies to a compressor with 100 psig 3.
  • Page 36 Section 5 MAINTENANCE Figure 5-4A Control System Adjustment - 125, 130, 185 and 49HP Models Figure 5-4B Control System Adjustment - 160H Models...

  • Page 37: Operating Adjustments

    Section 5 MAINTENANCE 2. With the service valve closed, set the engine low tor switch set to the “low” position. speed (idle) to its specified setting with the idle 2. Follow the procedure for setting the controls at stop screw on the engine injector pump. 100 psig (6.9 bar) rated full load pressure as previously described in Steps 2 through 5.

  • Page 38: Troubleshooting Introduction

    Section 5 MAINTENANCE NLGI Consistency #2. grease will begin to flow back out the cap around the grease gun nozzle. If your axle is equipped with the E-Z Lube feature, the bearings can be periodically lubricated without 4. When the new, clean grease is observed, remove removing the hubs from the axle.
  • Page 39 Section 5 MAINTENANCE 5.13 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY FLASH CODE: Faulty Compressor Temperature Check wiring connection to switch and tighten as ONE FLASH Switch required. Check switch continuity when cool and replace if necessary. Cooling Air Flow is Insufficient Clean cooler and check for proper ventilation.
  • Page 40 Section 5 MAINTENANCE 5.13 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR For compressors with idle warm-up controls, WILL NOT BUILD UP switch toggle to “run” for full operation. FULL DISCHARGE Air Demand Is Too Great Check service lines for leaks or open valves. PRESSURE Dirty Air Filter Check the filter indicator and change element...

  • Page 41: Noise Emissions Warranty

    NOISE CONTROL 6.1 NOISE EMISSIONS WARRANTY dered inoperative by any person. Sullair Corporation warrants to the ultimate pur- Among those acts included in the prohibition chaser and each subsequent purchaser that this air against tampering are the acts listed below: compressor was designed, built and equipped to 1.
  • Page 42 Section 6 NOISE CONTROL 2. ANNUAL AIR FILTER(S) AND AIR INLET SYSTEM INSPECTION In addition to the instructions in the Maintenance section of the Operator’s Manual, the air filter(s) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact.
  • Page 43 Section 6 NOISE CONTROL 4. ANNUAL FRAME, CANOPY, AND PARTS INSPECTION At least annually inspect frame, canopy and parts, for security of attachment. Make sure there are not any missing or deformed members, including all hinged doors, covers and their fastening devices. DO NOT oper- ate compressor with defective frame, canopy and parts.
  • Page 44 Section 6 NOISE CONTROL 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure. DO NOT operate malfunctioning or improperly adjusted compressor.
  • Page 45 ILLUSTRATIONS AND PARTS 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, websites, telephone or fax numbers below.
  • Page 46 • kit, 1500 hour maintenance (John Deere) 02250152-944 • kit, 1500 hour maintenance (Perkins) 02250152-941 Sullair AWF - 5 gallons (18.9 liter) 250030-757 Sullair AWF - 55 gallon drum (208 liter) 250030-758 manual, AEM safety 250023-146 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS NOTES...
  • Page 48 Section 7 ILLUSTRATIONS AND PARTS 7.3A ENGINE, COMPRESSOR AND PARTS - PERKINS AND CATERPILLAR MODELS 125, 130 AND 185 02250141-110R05...
  • Page 49 Section 7 ILLUSTRATIONS AND PARTS 7.3A ENGINE, COMPRESSOR AND PARTS - PERKINS AND CATERPILLAR MODELS 125, 130 AND 185 part number description number quantity rod, threaded speed control 1/4-28 02250064-593 spacer, brake lever 250p 02250064-594 adapter, sae #4 to 10 series 02250071-119 elbow, 90 3/8”tube x 1/8”npt m...
  • Page 50 Section 7 ILLUSTRATIONS AND PARTS 7.3A ENGINE, COMPRESSOR AND PARTS - PERKINS AND CATERPILLAR MODELS 125, 130 AND 185 02250141-110R05...
  • Page 51 Section 7 ILLUSTRATIONS AND PARTS 7.3A ENGINE, COMPRESSOR AND PARTS - PERKINS AND CATERPILLAR MODELS 125, 130 & 185 (CON- TINUED) part number description number quantity washer, spr lock-metric pltd m6 838806-160 nut, hex jam lh pltd 1/4-28 866604-164 capscrew, ferry head hd pltd 1/4-20 x 1...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS 7.3B ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODELS 125, 130, 185 & 49HP 02250144-142R04...
  • Page 53 Section 7 ILLUSTRATIONS AND PARTS 7.3B ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODELS 125, 130, 185 & 49HP part number description number quantity spacer, brake lever 250p 02250064-594 adapter, sae #4 to 10 series 02250071-119 elbow, 90 3/8”tube x 1/8”npt m...
  • Page 54 Section 7 ILLUSTRATIONS AND PARTS 7.3B ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODELS 125, 130, 185 & 49HP 02250144-142R04...
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS 7.3B ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODELS 125, 130, 185 & 49HP (CONTINUED) part number description number quantity capscrew, hex 8.8 m10 x 35mm 828010-035 capscrew, hex 8.8 m12 x 75mm 828012-075 capscrew, hex 8.8 m16 x 35mm...

  • Page 56: Deere Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.3C ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODEL 160H 02250153-408R00...

  • Page 57: Deere Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.3C ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODEL 160H part number description number quantity spacer, brake lever 250p 02250064-594 adapter, sae #4 to 10 series 02250071-119 elbow, 90 3/8”tube x 1/8”npt m 02250099-622 washer, snubbing vibration mount 02250125-471 mount, vibration isolator 185 02250125-472...

  • Page 58: Deere Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.3C ENGINE, COMPRESSOR AND PARTS - JOHN DEERE MODEL 160H 02250153-408R00...

  • Page 59: Deere Model 160H

    828016-035 capscrew, socket hd 3/8-16 x 3/4 828306-075 capscrew, hex gr5 1/4-20 x 1 829104-100 capscrew,hex gr5 3/8-16 x 1 1/4 829106-125 capscrew,hex gr5 1/2-13 x 3 829108-300 washer, pl-b reg pltd 5/16 838205-071 washer, pl-b reg pltd 1/2 838208-112...
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS 7.4A AIR INLET AND EXHAUST - PERKINS AND CATERPILLAR MODELS 125, 130 & 185 02250141-018R03...
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS 7.4A AIR INLET AND EXHAUST - PERKINS AND CATERPILLAR MODELS 125, 130 & 185 part number description number quantity elbow, 90m 5/16”tube x 1/8”npt 02250109-423 filter, air plastic strt inl (I) 02250110-197 support, air fltrs 185dpq 60hp...
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS 7.4B AIR INLET AND EXHAUST - JOHN DEERE MODELS 125, 130, 185, 49HP & 160H 02250144-143R02...
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS 7.4B AIR INLET AND EXHAUST - JOHN DEERE MODELS 125, 130, 185, 49HP & 160H part number description number quantity elbow, 90m 5/16”tube x 1/8”npt 02250109-423 support, air fltrs 185dpq 60hp 02250136-929 hose, air inl unit 186dpq 60hp...

  • Page 64: Radiator And Compressor Fluid Cooling System

    Section 7 ILLUSTRATIONS AND PARTS 7.5 RADIATOR AND COMPRESSOR FLUID COOLING SYSTEM - ALL MODELS 02250140-864R00...

  • Page 65: All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.5 RADIATOR AND COMPRESSOR FLUID COOLING SYSTEM - ALL MODELS part number description number quantity bucket, radiator fluid recovery 02250083-466 channel, extruded rubber “u” .25”w 02250086-448 1 ft. hose, hydparkrimp 3/4” x 72” 02250107-493 hose, fuel 3/4” x 50” 375dpq 02250108-406 guard, fan 20”...

  • Page 66: All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.5 RADIATOR & COMPRESSOR FLUID COOLING SYSTEM - ALL MODELS 02250140-864R00...

  • Page 67: All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.5 RADIATOR & COMPRESSOR FLUID COOLING SYSTEM - ALL MODELS (CONTINUED) part number description number quantity shroud, fan 18” 185jd 60hp 02250143-581 clamp, hose 1 5/16” to 2 1/4” adj. 040014 drainlock, 1/4” 040061 clamp, hose 1 13/16” x 2 3/4” adj. 040083 grommet, rubber 1”...

  • Page 68: Frame, Running Gear And Parts - All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.6 FRAME, RUNNING GEAR AND PARTS - ALL MODELS 02250140-871R03...
  • Page 69 Section 7 ILLUSTRATIONS AND PARTS 7.6 FRAME, RUNNING GEAR AND PARTS - ALL MODELS part number description number quantity reflector, red 3” truck-lite 02250052-701 reflector, yellow 3” truck-lite 02250052-702 chain, 1/4 x 72 w/2 ez3 hooks 02250094-269 connector, delta-shaped chain 1/4” 02250100-538 jack, hd w/pad 185-425 std 02250116-794...
  • Page 70 Section 7 ILLUSTRATIONS AND PARTS 7.6 FRAME, RUNNING GEAR AND PARTS - ALL MODELS 02250140-871R03...
  • Page 71 1/2-13 825508-262 nut, hex locking 5/8-11 825510-329 capscrew, hex gr5 1/2-13 x 1 1/4 829108-125 capscrew, hex gr5 5/8-11 x 1 1/2 829110-150 capscrew, hex gr5 5/8-11 x 4 3/4 829110-475 screw, hex ser washer 5/16-18 x 3/4...

  • Page 72: Except John Deere 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7A DISCHARGE SYSTEM AND PARTS - ALL MODELS EXCEPT JOHN DEERE 160H 02250140-633R03...

  • Page 73: Except John Deere 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7A DISCHARGE SYSTEM AND PARTS - ALL MODELS EXCEPT JOHN DEERE 160H part number description number quantity insert, nylon tubing 1/4”od 02250052-841 tube, nyl .25 od x 040w wht 02250054-860 2 ft. tube, nyl .25 od x .040w blk 02250054-861 5 ft.

  • Page 74: Except John Deere 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7A DISCHARGE SYSTEM AND PARTS - ALL MODELS EXCEPT JOHN DEERE 160H 02250140-633R03...

  • Page 75: Except John Deere 160H

    1/4t x 1/4 npt 250041-084 connector, tube-m 1/4 x 1/4 810204-025 nut, hex locking 3/8-16 825506-198 capscrew,hex gr5 3/8-16 x 1 1/4 829106-125 screw, hex ser washer 1/4-20 x 3/4 829704-075 washer, pl-b reg pltd 1/4 838204-071 washer, pl-b reg pltd 3/8 838206-071...

  • Page 76: Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7B DISCHARGE SYSTEM AND PARTS - JOHN DEERE MODEL 160H 02250153-406R01...

  • Page 77: Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7B DISCHARGE SYSTEM AND PARTS - JOHN DEERE MODEL 160H part number description number quantity insert, nylon tubing 1/4”od 02250052-841 tube, nyl .25 od x 040w wht 02250054-860 2 ft tube, nyl .25 od x .040w blk 02250054-861 5 ft.

  • Page 78: Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.7B DISCHARGE SYSTEM AND PARTS - JOHN DEERE MODEL 160H 02250153-406R01...

  • Page 79: Model 160H

    250041-084 connector, tube-m 1/4 x 1/4 810204-025 nut, hex locking 3/8-16 825506-198 capscrew, hex gr5 3/8-16 x 1 1/4 829106-125 screw, hex ser washer 1/4-20 x 3/4 829704-075 washer, pl-b reg pltd 1/4 838204-071 washer, pl-b reg pltd 3/8 838206-071...

  • Page 80: John Deere Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.8A REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY - ALL MODELS EXCEPT JOHN DEERE 160H 02250148-570R04 7.8B REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY - JOHN DEERE MODEL 160H 02250153-405R01...

  • Page 81: John Deere Model 160H

    Section 7 ILLUSTRATIONS AND PARTS 7.8A REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY - ALL MODELS EXCEPT JOHN DEERE 160H part number description number quantity elbow, 90d 5/16” tube x 1/4”npt 02250081-218 elbow, 90 3/8”tube x 1/4”npt m 02250099-626 connector, 3/8tube x 1/2npt 02250129-957 manifold, regulator blowdown 185 (I) 02250146-046...
  • Page 82 Section 7 ILLUSTRATIONS AND PARTS 7.9 ELECTRICAL PARTS - ALL MODELS 02250141-108R01...
  • Page 83 250030-047 nut, hex f pltd 5/16-18 825305-283 nut, hex locking #10-24 825502-083 nut, hex metric m8 x 1.25 825908-125 capscrew, hex gr5 3/8-16 x 1 829106-100 screw, hex ser washer 5/16-18 x 3/4 829705-075 washer, pl-b reg pltd 5/16 838205-071...

  • Page 84: Fuel Tank And Parts - All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.10 FUEL TANK AND PARTS - ALL MODELS 02250141-107R03...
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS 7.10 FUEL TANK AND PARTS - ALL MODELS part number description number quantity tube, nyl .25 od x .040w blk 02250054-861 2 ft. adapter, 1/2str oring x 1/4 fnpt 02250075-714 cap, fuel fill buttress thread 02250094-791 conn, female pipe 1/8-27 npt 02250097-138...

  • Page 86: Canopy, Acoustical Panels And Parts

    Section 7 ILLUSTRATIONS AND PARTS 7.11 CANOPY, ACOUSTICAL PANELS AND PARTS - ALL MODELS 02250141-109R02...

  • Page 87: All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.11 CANOPY, ACOUSTICAL PANELS AND PARTS - ALL MODELS part number description number quantity stud, ball gas spring 5/16th x .54l 02250121-515 panel, canopy side rh 185 clam 02250134-135 panel, canopy side lh 185 clam 02250134-136 gussett, can frm supt 185 clam 02250134-137...

  • Page 88: Instrument Panel, Panel Door And Mounting

    Section 7 ILLUSTRATIONS AND PARTS 7.12 INSTRUMENT PANEL, PANEL DOOR AND MOUNTING PARTS - ALL MODELS 02250155-950R00...

  • Page 89: Parts - All Models

    & parts See Table Below PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR PART NUMBER GAUGE MODEL REFER TO SECTION REFERENCE CONFIGURATION John Deere 125, 130, 185 02250155-952 Standard 7.13A & 49HP Perkins / Caterpillar 02250155-955 Standard 7.13A...

  • Page 90: Caterpillar / Perkins Models 125, 130, 185

    Section 7 ILLUSTRATIONS AND PARTS 7.13A INSTRUMENT PANEL AND PARTS - JOHN DEERE / CATERPILLAR / PERKINS MODELS 125, 130, 185, 49HP (STANDARD GAUGE) 02250155-952R01 02250155-955R01...

  • Page 91: Caterpillar / Perkins Models 125, 130, 185

    Section 7 ILLUSTRATIONS AND PARTS 7.13A INSTRUMENT PANEL AND PARTS - JOHN DEERE / CATERPILLAR / PERKINS MODELS 125, 130, 185, 49HP (STANDARD GAUGE) part number description number quantity gauge, pressure air 0-300 2” 02250044-361 hour-meter, 12-24vdc 10000hr 2” 02250050-517 elbow, 90 3/8”tube x 1/4”npt m...

  • Page 92: Model 160H (Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS 7.13B INSTRUMENT PANEL AND PARTS - JOHN DEERE MODEL 160H (STANDARD GAUGE) 02250153-403R03...

  • Page 93: Model 160H (Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS 7.13B INSTRUMENT PANEL AND PARTS - JOHN DEERE MODEL 160H (STANDARD GAUGE) part number description number quantity gauge, pressure air 0-300 2” 02250044-361 hour-meter, 12-24vdc 10000hr 2” 02250050-517 elbow, 90 3/8”tube x 1/4”npt m 02250099-626 tube,nylon .375”od x .050w black 02250099-630 2 ft.

  • Page 94: And Perkins (Australian) Models 130-185

    Section 7 ILLUSTRATIONS AND PARTS 7.13C INSTRUMENT PANEL AND PARTS - CATERPILLAR AND PERKINS (AUSTRALIAN) MODELS 130-185 02250155-958R01...

  • Page 95: And Perkins (Australian) Models 130-185

    Section 7 ILLUSTRATIONS AND PARTS 7.13C INSTRUMENT PANEL AND PARTS - CATERPILLAR AND PERKINS (AUSTRALIAN) MODELS 130-185 part number description number quantity gauge, pressure air 0-300 2” 02250044-361 hour-meter, 12-24vdc 10000hr 2” 02250050-517 elbow, 90 3/8”tube x 1/4”npt m 02250099-626 tube, nylon .375”od x .050w black 02250099-630 1 ft.

  • Page 96: Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS 7.13D INSTRUMENT PANEL & PARTS - JOHN DEERE / CATERPILLAR / PERKINS MODELS 125, 130, 185, 49HP (FULL GAUGE) 02250155-956R01 02250155-953R01...

  • Page 97: Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS 7.13D INSTRUMENT PANEL & PARTS - JOHN DEERE / CATERPILLAR / PERKINS MODELS 125, 130, 185, 49HP (FULL GAUGE) part number description number quantity gauge, pressure air 0-300 2” 02250044-361 gauge, volt-meter 12 volt 2”...
  • Page 98 Section 7 ILLUSTRATIONS AND PARTS 7.13E INSTRUMENT PANEL & PARTS - JOHN DEERE MODEL 160H (FULL GAUGE) 02250154-137R04...
  • Page 99 2 ft. lense, cliplite led 02250129-189 panel, instrument plastic ssam 02250129-190 decal, starting aid 185-375 cat 02250130-631 harness, voltmeter 125-425 jd/cat 02250130-635 decal, group full gauge (ssam) 02250131-486 switch, engine ignition 12-volt 02250132-883 tee, male branch 3/8”tube x 1/4”npt m 02250136-998 valve, ball 2-way 1/4”npt...

  • Page 100: Single Hose Reel Option - All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.14 SINGLE HOSE REEL OPTION - ALL MODELS 02250141-718R02...
  • Page 101 1 300# plt 867430-040 union, pipe-brs seat 1 300# plt 868030-040 u-bolt, 1/4” x 1” pipe pltd 868304-100 u-bolt, 5/16” x 1 1/4” pipe pltd 868305-125 tee, pipe pltd 1 868430-040 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 102: Dual Hose Reel Option- All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.15 DUAL HOSE REEL OPTION - ALL MODELS 0225002250141-690R02...
  • Page 103 Section 7 ILLUSTRATIONS AND PARTS 7.15 DUAL HOSE REEL OPTION - ALL MODELS part number description number quantity support, hose reel manifold 110-250 02250048-573 support, hose reel 110-250 portables 02250048-574 hose, medium pressure 1”jic x 32”long 02250054-969 draw-bar, long pivot 185dpq 02250136-247 support, dr-bar swivel 185q 02250141-183...
  • Page 104 Section 7 ILLUSTRATIONS AND PARTS 7.15 DUAL HOSE REEL OPTION - ALL MODELS 0225002250141-690R02...
  • Page 105 1 300# plt 868030-040 u-bolt, 1/4” x 1” pipe pltd 868304-100 u-bolt, 5/16” x 1 1/4” pipe pltd 868305-125 tee, pipe pltd 1 868430-040 coupling, pipe 1 150# plt 869015-040 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 106: A One Pint Oiler Option- All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.16A ONE PINT OILER OPTION - ALL MODELS 02250141-726R01...
  • Page 107 Section 7 ILLUSTRATIONS AND PARTS 7.16A ONE PINT OILER OPTION - ALL MODELS part number description number quantity support, service manifold 250002-145 valve, ball 3/4” service 250019-865 coupling, 3/4” male npt am7 250031-648 lubricator, cf 1 pt 1” 30cf 251315 nut, hex f pltd 1/4-20 825304-236 nut, hex f pltd 5/16-18...

  • Page 108: B One Quart Oiler / Moisture Separator Option

    Section 7 ILLUSTRATIONS AND PARTS 7.16B ONE QUART OILER / MOISTURE SEPARATOR OPTIONS - ALL MODELS 02250141-727R01...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS 7.16B ONE QUART OILER / MOISTURE SEPARATOR OPTIONS - ALL MODELS part number description number quantity separator, moisture 02250127-121 support, service manifold 250002-145 oiler, 1qt microfog nogren 250005-016 valve, ball 3/4” service 250019-865 coupling, 3/4” male npt am7 250031-648 nut, hex f pltd 1/4-20 825304-236...

  • Page 110: Decals

    Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS part number description number quantity sign, caution towing 55 mph 250005-578 sign, warning compressor fluid fill cap 049685 sign, warning crush/sever 408919 sign, warning sever fan port 049965 decal, warning pressurized clg sys 02250051-826 decal, doors closed 250038-030...
  • Page 112 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 113 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS (CONTINUED) part number description number quantity decal, warning 100/1600 (II) 250028-258 decal, warning tougue heavy 02250077-929 sign, warning sever belt drive 049964 sign, warning hot surfaces 407408 decal, diesel fuel 040248 decal, caution - do not overfill 02250142-530 decal, noise emission control 049463...
  • Page 114 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 115 2800/2000 RPM 02250142-212 decal, 125 02250141-348 decal, 130 02250141-349 decal, 49HP 02250147-899 decal, 185 02250140-918 decal, 160H 02250153-399 decal, Sullair logo - black 02250059-058 Continued on page 111 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
  • Page 116 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 117 185 DPQ 60HP CAT 02250148-628 decal, maintenance 185 DPQ Perkins 02250148-627 decal, maintenance 185 John Deere, 60HP 02250144-813 decal, Sullair AWF - 5 year warranty 02250097-455 decal, Sullair AWF 250032-902 decal, axle lub instructions 250042-543 decal, drawbar installation...
  • Page 118 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 119 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS (CONTINUED) part number description number quantity decal, Need An Air Tool 02250138-370 decal, warning proposition 65 02250118-638 (U.S. compressors only) decal, ISO 9001 02250057-624 decal, water drain 040345 reflector, red 040103 reflector, amber 250034-319 reflector, red 3”...
  • Page 120 Section 7 ILLUSTRATIONS AND PARTS 7.17 DECALS...
  • Page 121 7.17 DECALS (CONTINUED) part number description number quantity decal, operation instructions 02250140-065 decal, wiring diagram 02250144-447 nameplate, Sullair serial no. (I) 02250108-078 tag, rpm (I) 250025-437 seal, wire (I) 250026-962 nut, hex locking (I) 825501-070 rivet, pop (I) 843102-038 screw (I) 875901-075 (I) Not shown.

  • Page 122: Decal Locations - All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.18 DECAL LOCATIONS - ALL MODELS 02250141-293R04...
  • Page 123 ”need an air tool?” sml 02250140-925 decal, rated 2550 idle 2550 rpm 02250141-346 decal, rated 2650 idle 2650 rpm 02250141-347 decal, ”125” 3 inches high 02250141-348 decal, ”130” 3 inches high 02250141-349 decal, drwbr instl 185q pe std 02250142-050...
  • Page 124 Section 7 ILLUSTRATIONS AND PARTS 7.18 DECAL LOCATIONS - ALL MODELS 02250141-293R04...
  • Page 125 Section 7 ILLUSTRATIONS AND PARTS 7.18 DECAL LOCATIONS - ALL MODELS (CONTINUED) part number description number quantity reflector, amber 1.68 x 4.25 250034-319 decal, axle lube instructions 250042-543 nut, hex locking #8-32 825501-070 rivet, pop 1/8 x 3/8 843102-038 screw, flt phillips 8-32 x 3/4” 875901-075 decal, ”160H”...

  • Page 126: Canadian Tail / Clearance Lights - All Models

    Section 7 ILLUSTRATIONS AND PARTS 7.19 CANADIAN TAIL / CLEARANCE LIGHTS - ALL MODELS 02250141-883R00...
  • Page 127 Section 7 ILLUSTRATIONS AND PARTS 7.19 CANADIAN TAIL / CLEARANCE LIGHTS - ALL MODELS part number description number quantity npl, vin canada dual language 02250101-371 cvr, vin canada 02250101-403 reflector, 3" dia adhs mtg red 02250129-278 reflector, 3" adhs mtg yellow 02250129-279 lamp, led side clearance red 02250139-566...

  • Page 128: Drawbar Installation - Standard

    Section 7 ILLUSTRATIONS AND PARTS 7.20 DRAWBAR INSTALLATION - STANDARD 02250141-874R00...
  • Page 129 7.20 DRAWBAR INSTALLATION - STANDARD part number description number quantity washer, pl-b reg pltd 1/2 838208-112 capscr, hx gr5 1/2-13 x 1 1/4 plt 875608-125 washer, nord -lock pl 1/2yy 878608-077 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
  • Page 130 NOTES...
  • Page 132 42602 Montbrison Cedex, France : 33-477968470 Fax: 33-477968499 www.sullaireurope.com SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. www.sullair.com : 1-800-SULLAIR (U.S.A. & Canada Only) or 1-219-879-5451 Fax: (219) 874-1273 PARTS DEPARTMENT : 1-888-SULLAIR Fax: (219) 874-1835 www.sullair.com SERVICE DEPARTMENT : 1-888-775-1604 (U.S.A.

This manual is also suitable for:

160h185 cfm13049 hp

Table of Contents

Save PDF