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Summary of Contents for Martin QC 1
- Page 1 ® MARTIN QC™ #1 Heavy-duty pre cleaner Installation manual M3618UK...
- Page 2 © Martin Engineering GmbH M3618UK-11/14...
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Page 3: Table Of Contents
Attaching the warning label or the warning tag ....23 Maintenance ..............24 Safety Instructions............24 Weekly maintenance............24 Replacing the cleaner blades ........... 26 Troubleshooting ............. 28 Safety instructions............28 Troubleshooting ............... 28 Storage, De-installation and Disposal ......30 Storage................30 © Martin Engineering GmbH M3618UK-11/14... - Page 4 Part number - Description ..........31 Tensioner ................32 ® MARTIN Inspection Doors ..........32 Installation manual ............32 Accessories............... 33 Warning label / Warning tag..........33 ® ™ MARTIN #1 heavy-duty primary cleaner....34 Declaration of Incorporation ..........36 © Martin Engineering GmbH M3618UK-11/14...
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Page 5: Introduction
"Appropriate Use"; or for any damage caused by the use of accessories and/or spare parts, that were not delivered and/or certified by Martin Engi- neering. © Martin Engineering GmbH... -
Page 6: Reference To Additional Documentation
The products from Martin Engineering are designed for a long ser- vice life. They conform to the respective current state-of-the-art sci- ence and technology and they have been thoroughly tested prior to delivery. In addition to continuous advanced development of prod- ucts, Martin Engineering also conducts constant product and market analyses. -
Page 7: Classification Of Hazards
NOTE Contains information to the installation or use of the product and points to situations, that cause neither injuries nor property dam- age, but is nevertheless important information. © Martin Engineering GmbH M3618UK-11/14... -
Page 8: Appropriate Use
Any other use of this product is deemed to be inappropriate. If you wish to use the product for any other purpose, please contact Martin Engineering Customer Service. We will be happy to assist you with product configuration. -
Page 9: Operating Limits Of This Product
Martin Engineering. If the product mentioned here is to be used for a different purpose, then Martin Engineering or a representative can help with the prod- uct configuration. Safety in the Workplace 1.3.1... -
Page 10: Obligations Of The Operator
Operational, Maintenance and Installation Personnel Personnel are considered to be authorised if they have been in- structed in the use of the product and have read and understood this installation manual in full. © Martin Engineering GmbH M3618UK-11/14... -
Page 11: Product Description
The operator is therefore responsible for implementing the neces- sary counter measures. When using with contaminants Martin Engineering or a represent- ative can help with the positioning or customized solutions. Tensioners The MARTIN ®... -
Page 12: Type Explanation
Type explanation Cleaner blades for the MARTIN ® ™ #1 heavy-duty primary clean- er are available in different materials. The required material can be selected to match the respective material conditions. The selection of different materials for blades is listed in the chapter on "Part num- bers". -
Page 13: Installation Preparation
The operator is therefore responsible for implementing the neces- sary counter measures. For applications involving dirt or impurities, please contact Martin Engineering or one of its representatives for advice. 1. Check the delivery with respect to the following: •... - Page 14 #1 heavy-duty primary cleaner, • any accessories as ordered, • two warning labels for conveyor belt products, part no.: 23395G. 4. Missing or damaged parts must be reported to Martin Engineer- ing or the authorised dealer. © Martin Engineering GmbH M3618UK-11/14...
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Page 15: Installation
The chute wall on which the spring tensioner shall be installed is referred to as ‘operator side’. The other chute wall is called the ‘opposite side’. When installing dual spring tensioners, the most accessible side is the "operator side". © Martin Engineering GmbH M3618UK-11/14... -
Page 16: Installation Procedure
® ™ #1 heavy-duty primary cleaner must be done on both sides of the chute wall. In doing so, the positions are deter- mined where the mainframe of the MARTIN ® ™ #1 heavy-duty primary cleaner passes through the chute wall or where the tension- er is installed on the chute wall. - Page 17 A + X Fig. 1: Marking the installation radius NOTE Martin Engineering recommends the installation of a MARTIN ® inspection door for improved maintenance and repair access. 3. Mark the vertical and horizontal centre line of the driving drum to determine the midpoint (1, Fig, 1) of the driving drum.
- Page 18 7. Mark a horizontal line below the horizontal centre line of the head drum at a distance of 216 mm. The intersection with the arc marked in step 5 is the midpoint of the mainframe (3, Fig. 2). © Martin Engineering GmbH M3618UK-11/14...
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Page 19: Installing The Tensioner
Should this not be possible for structural reasons, the primary cleaner can, in consul- tation with Martin Engineering, also be installed at an angle of 20° above or below, but the installation radius must be adhered to in every case. -
Page 20: Installing The Primary Cleaner
4. Then slide one end of the cleaner blade into the hollow spring dowel sleeve until it sits tight and place the cleaner blade on the mainframe. 5. Secure the cleaner blade with the pin hitch using the clip lock. © Martin Engineering GmbH M3618UK-11/14... -
Page 21: Centre The Mainframe Below The Conveyor Belt
Fig. 5: Aligning the mainframe parallel to the head pulley (example) Measure the distance on both sides between the cleaner blade and the head pulley. To do this, place the cleaner blade against the con- veyor belt. The measurements on both sides must be equal. © Martin Engineering GmbH M3618UK-11/14... -
Page 22: Aligning The Mainframe Horizontally
Only tension the conveyor belt scraper according to the guidelines and with dual spring tensioners, ensure even tension. Observe the instructions on installing the tensioner in the respective installation manual of the tensioner being used. © Martin Engineering GmbH M3618UK-11/14... -
Page 23: Operation With Loading
3. After operation with a load for one hour, shut down the convey- or system, switch off the power supply and secure it against be- ing switched on inadvertently. 4. Make sure that all securing parts are tightened. Tighten loose connections. © Martin Engineering GmbH M3618UK-11/14... -
Page 24: Installation - Check-List
The primary cleaner is installed in the correct position and all critical installation measurements are adhered to. The cleaner blades are aligned with the centre of the conveyor belt and/or head pulley. Tab. 3: Installation - Check-list © Martin Engineering GmbH M3618UK-11/14... -
Page 25: Attaching The Warning Label Or The Warning Tag
Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent reactivation. Use warning signs! Fig. 7: Conveyor Products Warning Label © Martin Engineering GmbH M3618UK-11/14... -
Page 26: Maintenance
3. Check that all securing parts are tightened. Tighten any loose connections as required. 4. Check the tension of the cleaner and tighten it if necessary. 5. Check if the cleaner blades are worn out, damaged or parts are missing. © Martin Engineering GmbH M3618UK-11/14... - Page 27 NOTE If there are any signs of a malfunction, turn off the relevant parts of the conveyor belt. To receive support, contact Martin Engineering or a representative. DO NOT operate the conveyor belt system until the reason for the problem is known and a solution is found.
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Page 28: Replacing The Cleaner Blades
Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its acces- sories are switched off and secured against inadvertent switching- on. Use warning signs! Fig. 8: Replacing the scraper blade. © Martin Engineering GmbH M3618UK-11/14... - Page 29 12. Tension the scraper (refer to the installation manual of the re- spective spring tensioner for the tension specifications). 13. Remove all tools from the working area. 14. Turn the conveyor system on again. 15. Monitor the cleaner and test its cleaning performance. © Martin Engineering GmbH M3618UK-11/14...
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Page 30: Troubleshooting
Therefore faults other than those listed here may occur. In this case, Martin Engineering or one of its representatives can help with the positioning or with customized solutions. Only use the conveyor system after the fault has been found and repaired. - Page 31 The scraper is fixed either Adjust the tension if necessary. too loosely or too tightly against the conveyor belt. The urethane of the cleaner Contact Martin Engineering or an blade may not be suitable authorised dealer. for the application. Corrosion or chemical...
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Page 32: Storage, De-Installation And Disposal
Storage, De-installation and Disposal Storage For your product to work optimally, Martin Engineering recommends that you store the components made of rubber or urethane in dry condition at room temperature and protect them from exposure to di- rect sunlight. The optimum conditions for storage are at a temperature of +0°C to +30°C and 60% relative humidity. -
Page 33: Part Numbers
Part Numbers In this chapter, the product terms along with the accompanying part numbers for the MARTIN ® Conveyor Cleaner and accessories are listed. When ordering, always state the part number. Part number - Description ® ™ MARTIN #1 heavy-duty primary cleaner... -
Page 34: Tensioner
• 610 x 610 mm: Part no. CYA-2424. Installation manual • MARTIN ® TWIST ™ Tensioners: Document number M3296. ® • MARTIN spring and air tensioner: Document number M3263. • MARTIN ® Inspection Door Document number M3127. © Martin Engineering GmbH M3618UK-11/14... -
Page 35: Accessories
Part no. 27382+E. For the installation of Twist, air- and spring tensioners on the conveyor belt frame instead of a chute wall. Warning label / Warning tag • Warning label for conveyor products: Part no.: 23395 © Martin Engineering GmbH M3618UK-11/14... -
Page 36: Martin ® Qc ™ #1 Heavy-Duty Primary Cleaner
® ™ MARTIN #1 heavy-duty primary cleaner 35382-18 - 35382-48 35382-54 - 35382-96 ® ™ Fig. 9: MARTIN #1 heavy-duty pre-cleaner © Martin Engineering GmbH M3618UK-11/14... - Page 37 Anwendung bei Temperaturen >120°C 35899-XXXXXXNB-XX+E Navy blue / Marineblau Anwendung bei klebrigen Produkten 35899-XXXXXXCRY-XX+E Yellow w/ Ceramic / Gelb mit Keramik Hochabrasive Einsatzbedingungen Used for dry products / 35899-XXXXXXYL-XX+E Yellow / Gelb Anwendung bei Trockenprodukten © Martin Engineering GmbH M3618UK-11/14...
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Page 38: Declaration Of Incorporation
The operation of this product is prohibited until it has been established that the system in which it is to be installed complies with the provisions of the EU Directive 98/37/EC and 2006/42/EC, in the amended form. Date: 21/01/2010 Manufacturer's signature: Managing Director, Michael Hengl © Martin Engineering GmbH M3618UK-11/14... - Page 39 USA (Headquarters) Germany (Main European branch) Martin Engineering Martin Engineering GmbH One Martin Place, 61345 Neponset (Illinois), USA In der Rehbach 14, 65396 Walluf, Germany Tel. +1 (800) 544-2947; Fax +1 (800) 814-1553 Tel. +49 6123 97820; Fax +49 6123 75533 info@martin-eng.com;...
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