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Martin Brush Cleaner Installation Instructions Manual

With external motor
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MARTIN
Brush Cleaner with
external Motor
Installation Instructions
M3289UK

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Summary of Contents for Martin Brush Cleaner

  • Page 1 ® MARTIN Brush Cleaner with external Motor Installation Instructions M3289UK...
  • Page 2 © Martin Engineering GmbH M3289UK-01/17...

  • Page 3: Table Of Contents

    Weekly maintenance............29 Replacement of the cleaning elements ......31 6.3.1 Lowering of secondary cleaner........32 6.3.2 Replace cleaning elements ......... 34 Troubleshooting ............. 37 Safety information ............37 Troubleshooting .............. 37 Storage, de-installation, disposal ......... 39 © Martin Engineering GmbH M3289UK-01/17...
  • Page 4 Warning labels / Warning tags ......... 41 Accessories and options ..........41 9.5.1 Inspection doors ............41 9.5.2 Cleaning elements ............41 ® Martin Brush Cleaner............42 9.6.1 Technical Specification Angular Gear Motor ....46 Declaration of Incorporation ......... 47 © Martin Engineering GmbH M3289UK-01/17...

  • Page 5: Introduction

    The product and documentation are subject to technical changes without prior notification. Earlier documents then lose their validity. Martin Engineering's General Terms of Sales and Delivery shall apply. 2.1.3...

  • Page 6: Reference To Additional Documents

    Reference to additional documents Reference is made in these installation instructions to the following documents: ® • Installation instructions for the MARTIN inspection door Publication no. M3127. • Operating instructions for 3-phase motor DR.71-225, 315. • Installation and operating instructions for gearboxes of type ®...

  • Page 7: Classification Of The Hazards

    NOTE Contains comments about the installation and/or the product's usage to point out situations which cause neither personal injury nor property damage but include important information. © Martin Engineering GmbH M3289UK-01/17...

  • Page 8: Intended Usage

    2000 mm and a maximum conveyor speed of 10 m/s. Every other usage of this product is deemed as misuse. Please contact Martin Engineering customer service if you would like to use this product for a different purpose. We will be happy to assist you with the product configuration.

  • Page 9: Occupational Safety

    Operating, maintenance and installation personnel Personnel are considered authorised when they have been trained on using the product and have read and understood these operating instructions in their entirety. © Martin Engineering GmbH M3289UK-01/17...

  • Page 10: Description Of The Product

    The owner-operator is responsible for taking the required countermeasures. In the case of applications with contaminants, Martin Engineering or one of its representatives can assist with the positioning or with special solutions. © Martin Engineering GmbH...

  • Page 11: Type Clarification

    Type clarification There are three different bristle patterns available in the brushes for the product. A selection matrix for usage options is shown in the appropriate data sheet. full trim spiral-shaped straight © Martin Engineering GmbH M3289UK-01/17...

  • Page 12: Preparing For The Installation

    • Brush cleaners incl. two tensioners. • Two Conveyor Products Warning Labels: Part no. 23395 • Installation instructions 4. Report any missing or damaged parts to Martin Engineering or one of its authorised dealers. © Martin Engineering GmbH M3289UK-01/17...

  • Page 13: Installation

    Check the gas and dust content of the air before usage. NOTE The chute wall on which the angular geared motor is installed is designated in the following as the "operator side". The opposite chute wall is referred to as the "opposite side". © Martin Engineering GmbH M3289UK-01/17...

  • Page 14: Installation Process

    • Follow the instructions given in Section 5.2.3. Installation on an open transfer system • Use the equipment provided at the site to comply with the dimensions for correct installation. © Martin Engineering GmbH M3289UK-01/17...
  • Page 15 NOTE The installation position is to be so selected that sufficient space is ® available for the installation of the MARTIN brush cleaner. This distance should lie at least 350 mm outside the chute wall on the operator side and at least 100 mm on the opposite side.
  • Page 16 Description Conveyor belt Centre point of the driving drum Exit point of the conveyor belt from the driving drum Slot Installation holes in the tensioner Position of the brush ends of the conveyor belt cleaner © Martin Engineering GmbH M3289UK-01/17...
  • Page 17 5. Use the dimensions from Figure 2 to mark the installation holes for the tensioner. 6. Create the slot-shaped cut-out and installation holes as shown in Figure 2. 7. Repeat steps 1 to 6 on the opposite side of the chute wall. © Martin Engineering GmbH M3289UK-01/17...

  • Page 18: Installing The Tensioner

    5.2.2 Installing the tensioner Fig. 2: 1. Attach the tensioner (1, Fig. 3) to the chute wall using the installation holes shown in Fig. 2 2. Repeat step 1 on the opposite side. © Martin Engineering GmbH M3289UK-01/17...

  • Page 19: Installing The Cleaner

    The secondary cleaner is heavy and can cause serious injuries if it is dropped during lifting or moving. Always use a suitable lifting device or engage the help of several persons when lifting the brush cleaner. Do not stand under hanging loads. NOTE Check the oil level in the angled gearbox of the motor before installing.
  • Page 20 The angled gearbox motor (1, Fig. 6) can only be mounted in the transport direction (2, Fig. 6) on the left side, a changeover to the right side is not possible. 6. Fix bolts (4, Fig. 4) of the pillow block on both sides with the nuts. © Martin Engineering GmbH M3289UK-01/17...

  • Page 21: Electrical Connection

    The angled gearbox motor must run such that the cleaning elements move in the opposite direction to that of the conveyor belt. Transport direction Transport direction Conveyor belt Cleaning elements Fig. 6: NOTE Check the rotational direction of the cleaning elements before commissioning! © Martin Engineering GmbH M3289UK-01/17...

  • Page 22: Centring The Mainframe Beneath The Conveyor Belt

    NOTE The conveyor belt must protrude around 50 to 100 mm from the left and right sides. The cleaning elements must be centrally aligned beneath the conveyor belt. © Martin Engineering GmbH M3289UK-01/17...
  • Page 23 2. Loosen locking collar (1, Fig. 9) and adjusting ring (5, Fig. 9) on both sides. 3. Shift the cleaning elements so that clearance A is equal to clearance B. 4. Tighten adjusting ring (5, Fig. 9) and securing ring (1, Fig. 9) on both sides. © Martin Engineering GmbH M3289UK-01/17...

  • Page 24: Aligning The Mainframe Parallel To The Conveyor Belt

    Tab. 3: Top view of aligning cleaning elements parallel to conveyor belt 1. Measure the clearance on both sides between the mainframe and the head pulley or counter-pressure roller. NOTE The measurements must be the same on both sides. If not, the tensioners must be re-positioned. © Martin Engineering GmbH M3289UK-01/17...

  • Page 25: Aligning The Mainframe Horizontally

    Driving drum axis Cleaning elements Chute wall Tab. 4: Aligning brush cleaner horizontally 1. Align the mainframe horizontally with respect to the head pulley and check whether the bristles rest evenly on the conveyor belt. 2. Tighten the tensioner clamping screws.

  • Page 26: Tensioning The Secondary Cleaner

    5.2.8 Tensioning the secondary cleaner NOTE ® Perform the following steps carefully so that the MARTIN brush cleaner achieves the desired cleaning result. CAUTION! RISK OF DAMAGE! Excessive or uneven tightening of the conveyor belt cleaner on the conveyor belt can cause material damage.
  • Page 27 5. Repeat working steps on the opposite side. 6. If the cleaning elements are in the correct position, tighten the clamping screws (1, Fig. 12). 7. Tighten the securing nut (4, Fig. 12). 8. Tighten the lock nut (2, Fig. 12). © Martin Engineering GmbH M3289UK-01/17...

  • Page 28: Test Run

    4. Shut off the conveyor system after the test run, shut off the power supply and secure it against unauthorised reactivation. 5. Check whether all of the fastening parts are securely tightened. Tighten any loose connections. © Martin Engineering GmbH M3289UK-01/17...
  • Page 29 • Bulk material accumulation: No bulk material may accumulate between the cleaning elements and the return side. 7. Note the corresponding information in Section 7 “Troubleshooting” in cases of excess wear, bulk material accumulation or other problems. © Martin Engineering GmbH M3289UK-01/17...

  • Page 30: Placement Of Warning Labels And Warning Tags

    Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent reactivation. Use warning signs! Fig. 12: © Martin Engineering GmbH M3289UK-01/17...

  • Page 31: Maintenance

    4. Check the cleaner tension and re-tighten if necessary. 5. Check the cleaning elements for wear, damage and missing parts. NOTE Check wear and adjustments once a month, adjust if necessary. The cleaning elements must always make sufficient contact with the conveyor belt. © Martin Engineering GmbH M3289UK-01/17...
  • Page 32 NOTE Take the corresponding parts out of service if any indications of functional disturbances are noticed. Contact Martin Engineering or one of its representatives for support. Do NOT start up the conveyor system until the cause of the problems has been recognised and eliminated.

  • Page 33: Replacement Of The Cleaning Elements

    Do not touch or reach into the conveyor system or its accessories during operation. 10. Observe the brush cleaner and check its cleaning performance. Replacement of the cleaning elements WARNING! RISK OF INJURY! Body parts and/or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt.

  • Page 34: Lowering Of Secondary Cleaner

    2. Loosen the lock nuts (2, Fig. 14). 3. Loosen the securing nuts (4, Fig. 14). Fig. 13: Pos. Description Clamping screw Securing nut Adjusting screw Lock nut Tab. 6: Description of nuts and screws © Martin Engineering GmbH M3289UK-01/17...
  • Page 35 4. Turn adjusting screw (3, Fig. 14) in the clockwise direction to lower the brush cleaner. NOTE ® Lower the MARTIN brush cleaner so that the cleaning elements no longer touch the conveyor belt. 5. Repeat working steps on the opposite side. © Martin Engineering GmbH M3289UK-01/17...

  • Page 36: Replace Cleaning Elements

    NOTE Make sure that the electrical power cable does not remain hanging and is not subjected to any mechanical strain. Secure appropriately if the power cable has not been removed. © Martin Engineering GmbH M3289UK-01/17...
  • Page 37 Fig. 15: De-installation of the cleaning elements 4. Loosen screws in the locking ring (1, Fig. 16) and the adjustment ring for the zigzag system (2, Fig. 16) at one side and pull off from the main shaft. © Martin Engineering GmbH M3289UK-01/17...
  • Page 38 Fig. 16: 5. Worn cleaning elements (1, Fig. 17) can now be replaced. 6. Install the secondary cleaner as in Section “Installing the cleaner”. © Martin Engineering GmbH M3289UK-01/17...

  • Page 39: Troubleshooting

    Malfunctions other than those listed below can therefore occur. In this case, either Martin Engineering or one of its representatives can assist with the positioning or with special solutions. Do not start up the conveyor system again until the fault has been recognised and cleared.
  • Page 40 Impacts, conveyor belt Brush cleaner installed too far from vibration. Motor imbalance, head pulley or return idler heavy dirt on the cleaning removed. Align shaft to gearbox.

  • Page 41: Storage, De-Installation, Disposal

    Storage, de-installation, disposal Packing and transportation The products described here are packed and shipped by Martin Engineering. The products may be transported solely in the Martin Engineering packaging. The logistics company in charge of the shipment shall be responsible for any damage and/or loss.

  • Page 42: Part Numbers

    Part numbers This section lists the product designations with their associated part ® numbers for the MARTIN Brush Cleaner system and its accessories. Please always indicate the part numbers in every order. Explanation of part numbers ® Martin Brush Cleaner...

  • Page 43: Installation Manuals

    Brush Cleaner on an encapsulated ® transfer system, a MARTIN Inspection Door is recommended for improved accessibility during inspection and maintenance. This can be purchased from Martin Engineering or a contracted dealer. 9.5.2 Cleaning elements ® The cleaning elements for the MARTIN Brush Cleaner are available in various material and trim versions.

  • Page 44: Martin ® Brush Cleaner

    Martin ® Brush Cleaner min. 503 / max. 633 13,5 Fig. 17: © Martin Engineering GmbH M3289UK-01/17...
  • Page 45 / s.T. s.T. Besatz Zick-Zack System Fixing collar for Zick-Zack System / Stellring Zick- 41587-035 Zack System Tensioner for Brush Cleaner / Spannvorrichtung für 41589-A Bürstenreiniger Bearing mounting console / Lager Montagekonsole 41591 Support plate for engine torque arm / 41592-A Aufnahmeblech für Motor-Drehmomentstütze...
  • Page 46 41580-48XXX40XXXXX-00 1000 1750 2132 41581-48XXX 41580-48XXX43XXXXX-00 1100 1750 2132 41581-48XXX 41580-54XXX47XXXXX-00 1200 1900 2282 41581-54XXX 41580-60XXX51XXXXX-00 1300 2050 2432 41581-60XXX 41580-66XXX59XXXXX-00 1500 2200 2582 41581-66XXX 41580-72XXX63XXXXX-00 1600 2350 2732 41581-72XXX 41580-78XXX71XXXXX-00 1800 2400 2882 41581-78XXX © Martin Engineering GmbH M3289UK-01/17...
  • Page 47 41580-XXXBRXXXXXXX-00 41586-10BRX PN Item / Type of brush pattern / Part number / Teilenr. Pos. Ausführung des Teilenummer Bürstenbesatzes 41580-XXFXXXXXXXXX-00 41586-10XXF Full seat / Voll Spiral / 41580-XXSXXXXXXXXX-00 41586-10XXS Spiralförmig 41580-XXLXXXXXXXXX-00 41586-10XXL Linear / Linear © Martin Engineering GmbH M3289UK-01/17...

  • Page 48: Technical Specification Angular Gear Motor

    • Current consumption: 1.55 A at 400V/50Hz • Ingress protection: IP55 • Protection class: ISO-F • Speed: 135 rpm 50 Hz • Peripheral speed: 0.4 m/s @ 50 Hz • Operating temperatures: -20°C to +60°C © Martin Engineering GmbH M3289UK-01/17...

  • Page 49: Declaration Of Incorporation

    The commissioning of this product is prohibited until it has been determined that the system in which it is to be installed meets the requirements of versions 98/37/EC and 2006/42/EC of the EC Directive. Date: 21/01/2010 Manufacturer's signature: Managing director, Michael Hengl © Martin Engineering GmbH M3289UK-01/17...
  • Page 50 USA (Headquarters) Germany (Main European branch) Martin Engineering Martin Engineering GmbH One Martin Place, 61345 Neponset (Illinois), USA In der Rehbach 14, 65396 Walluf, Germany Tel. +1 (800) 544-2947; Fax +1 (800) 814-1553 Tel. +49 6123 97820; Fax +49 6123 75533 info@martin-eng.com;...

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