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Summary of Contents for Martin HD QB1
- Page 1 Martin ® QB1™ Cleaner Go to Martin HD QB1™ Cleaner web page ® Operator’s Manual M4101...
- Page 2 Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN.
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Page 3: Table Of Contents
Part Numbers ............. 13 ® Appendix A. Martin HD QB1™ Cleaner Assembly with ® Martin Twist Tensioner Assembly . - Page 4 Martin HD QB1™ Cleaner Blade Colors, Materials and Specifications..2 Urethane Shelf Life ..........2 ®...
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Page 5: Introduction
To introduce product back into the ® product flow, the Martin HD QB1™ Cleaner is installed on the face of the head pulley. On a dual-cleaner system, a Secondary Cleaner is installed immediately following the Pre-Cleaner to remove stubborn material left on the conveyor belt. -
Page 6: Urethane Shelf Life
® Table I. Martin HD QB1™ Cleaner Blade Colors, Materials and Specifications URETHANE TYPICAL CONTINUOUS APPLICATION DESCRIPTION SELECTION MATERIALS TEMPERATURE ® Standard Martin Urethane Bauxite, Coke, -20° to 160°F Suitable for 80% or more of all belt cleaner Coal, Overbur- Orange (-29°... -
Page 7: Safety
WARNING Mainframe with blade can be heavy and may require two people to lift. Attempting to lift the belt cleaner without assistance could result in injury. ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 8: Before Installing Belt Cleaner
Keep any damaged goods subject to examination. 2. Remove belt cleaner assembly from shipping container. 3. If anything is missing contact Martin Engineering or a representative. DANGER Before installing, servicing, or adjusting the belt cleaner, turn... -
Page 9: Belt Cleaner Mounting Locations
±30° maximum Conveyor Center Line ±30° maximum ±30° maximum ±30° maximum BELT TRAVEL 45° minimum Possible Material Buildup Area Figure 1. Belt Cleaner Mounting Locations ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 10: Chute Width Requirements
(3) If the belt width is 54 in. (1400 mm) or larger consider access doors on both sides of the chute. c. Refer to “Installing Belt Cleaner and Tensioner” and “Part Numbers” sections of this manual for specific mounting and cleaner dimensions. ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 11: Installing Belt Cleaner And Tensioner
(1) Drill or cut one 4-in. hole for mainframe in both operator side and far side chute walls. Remove burrs and sharp edges. ® 8. If using Martin Inspection Door, cut access door opening and mounting ® holes according to Martin Inspection Door Operator's Manual, P/N M3891. -
Page 12: Removing Blade
1. Insert torque tube (F) into mainframe (E). tubes 2. Slide torque tube collar (G) onto torque tube. 3. Align collar (G) with mainframe. Tap collar into mainframe with hammer until collar is fully engaged in mainframe. ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 13: Installing Tensioner
Installing 1. Install tensioner according to applicable tensioner’s manual. tensioner ® ® 2. If using Martin Inspection Door, install according to Martin Inspection Door Operator's Manual, P/N M3891. 3.50 (89) Center point of pulley Radius of head pulley including lagging and belt... -
Page 14: After Installing Belt Cleaner
(2) Material buildup. (No material between blades and return side of conveyor belt should be found.) c. If wear, material buildup, or some other problem exists, see “Troubleshooting.” ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 15: Weekly Maintenance
2. Make sure all fasteners are tight. Tighten if necessary. 3. Check tension on cleaner. Re-tension if necessary. 4. Wipe all labels clean. If labels are not readable, contact Martin Engineering or a representative for replacements. 5. Check blades for excessive wear. Replace if necessary. -
Page 16: Troubleshooting
It is not possible to predict all circumstances that may require troubleshooting. Contact Martin Engineering or a representative if you are experiencing problems other than those listed in the “Troubleshooting”... -
Page 17: Part Numbers
Part Numbers This section provides product names and corresponding part numbers for ® Martin HD QB1™ Cleaner and related equipment. Please reference part numbers when ordering parts: ® ® Martin Martin HD QB1™ Cleaner Assembly: QB1™ Cleaner P/N C1QHASXXSXXXXRX. See Figure 8. -
Page 18: Hd Qb1™ Cleaner Assembly, P/N C1Qhasxxsxxxxrx
Dim. A Dim. B 6.22 (158) 10.95 (278) ® Figure 8. Martin HD QB1™ Cleaner Assembly, P/N C1QHASXXSXXXXRX Item Description Part No. Qty. Mainframe Table III Blade Table II Blade Retainer with Set Screw C1QHRIT Torque Tube Collar with Set Screw... -
Page 19: Hd Qb1™ Cleaner Assembly
® Table III. Part Numbers and Dimensions for Martin HD QB1™ Cleaner Assembly Standard Assembly Dim. A Dim. B Item Item Item Part No. in. (mm) in. (mm) No. 1 No. 2 No. 5 C1QHAS18S10XXRX 10 (254) 34 (864) C1QAMRS16... -
Page 20: Martin ® Conveyor Products Warning Label, P/N 23395
El no hacerlo puede resultar en heridas serias o muerte. Label P/N 23395 ® Figure 9. Martin Conveyor Products Warning Label, P/N 23395 ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... -
Page 21: Appendix A. Martin Hd Qb1™ Cleaner Assembly With Martin Twist Tensioner Assembly
Ø0.625 4.50 (102) (114) (16) Chute Wall 7.18 (182) 1.93 3.10 (49) (79) 9.27 6.00 (235) (152) ® Martin Twist Tensioner Assembly, P/N 38850 ® Martin HD QB1™ Cleaner Assembly, P/N C1QHASXXSXXXXRX ® Martin Engineering M4101-01/19 Martin HD QB1™ Cleaner... - Page 23 Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the ® symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the “TM”...
- Page 24 For nearly 20 years, Martin Engineering’s Foundations™ Books have taught industry personnel to operate and maintain clean and safe belt conveyors. The Foundations™ Book, fourth edition, focuses on improving belt conveyors by controlling fugitive material. “The Practical Resource for Total Dust and Material Control,” is a 576-page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivity and profitability.
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