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Bosch REXROTH IndraControl VEH 30.2 Project Planning Manual

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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911331585
Edition 03

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Summary of Contents for Bosch REXROTH IndraControl VEH 30.2

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911331585 Edition 03 VEH 30.2 Hand-Held Terminal Project Planning Manual...
  • Page 2 © Bosch Rexroth AG 2014 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG I/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Table of Contents Table of Contents Page System Presentation...................... 5 Overview..............................5 Device Variants............................5 Housing..............................6 Membrane Keyboard..........................6 Touch screen............................6 Front Panel of the IndraControl VEH 30.2....................7 Connection to the Control........................
  • Page 4 II/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Table of Contents Page Ambient Conditions..........................27 Accessories............................28 Marking ..............................28 Weight..............................28 4.10 Used Standards............................ 28 4.11 Directives.............................. 31 4.11.1 General Information........................... 31 4.11.2 European Union Directives........................ 31 4.11.3...
  • Page 5 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG III/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Table of Contents Page 7.1.6 X2.2: Enabling Button........................69 7.1.7 X3: Ethernet Interface ........................77 Personality Function..........................78 Foreseeable Misuse of the Enabling Device..................78 Maintenance and Installation..................81 General Information..........................
  • Page 6 IV/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Table of Contents Page 11.2.1 Extension Cable ..........................98 11.2.2 Wall Holder............................98 11.2.3 Boot Medium............................. 98 11.3 Spare Parts............................99 11.3.1 Touch Pen............................99 11.3.2 Connecting Cables..........................99 Service and Support....................

  • Page 7: System Presentation

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 5/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal System Presentation System Presentation Overview The IndraControl VEH 30.2 Hand-Held Terminal is a portable, PC-based op‐ erator and visualization device. The 2-circuit, 3-stage enabling device as well as the 2-circuit stop pushbutton ensure a safe operation of the IndraLogic and IndraMotion controls.

  • Page 8: Housing

    6/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal System Presentation Device Optional elements, Safety Parts number characteristics VEH30.2BNN-512ET- Stop button, R911172223 A2D-4G0-BS-E4-FW Enabling device VEH30.2BNN-512ET- Handwheel Stop button, R911171948 A2D-4G0-DS-E4-FW Override Enabling device VEH30.2BNN-512ET- Handwheel Stop button,...

  • Page 9: Front Panel Of The Indracontrol Veh 30.2

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 7/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal System Presentation Front Panel of the IndraControl VEH 30.2 ① USB connection ② Stop button ③ Membrane Keyboard ④ Display ⑤ Installation point for override ⑥ Installation point for electronic handwheel Fig.1-1:...

  • Page 10: Operating System

    8/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal System Presentation Fig.1-2: Front view: IndraControl VAC 30.2 Operating System For license reasons IndraControl VEH 30.2 are only delivered with already in‐ stalled operating system. For further information about the operating system please refer to chapter 9 "Software"...
  • Page 11 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 9/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal System Presentation the connection. Connecting cables with a production date before 2011 with an angled plug, are fitted in a 45° angle to the horizontal. Only if the connec‐...
  • Page 12 10/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 13: Important Instructions On Use, Target Group And Purpose Of The Document

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 11/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Important Instructions on Use, Target Group and Purpose of the Document Important Instructions on Use, Target Group and Pur‐ pose of the Document General Information Read this chapter as well as chapter 3 "Safety Instructions for Electric Drives...

  • Page 14: Appropriate Use

    12/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Important Instructions on Use, Target Group and Purpose of the Document Target group Prerequisite knowledge and ability Project engineer Technical basic education (advanced technical education, engineering degree or corresponding professional experi‐...

  • Page 15: Areas Of Use And Application

    Bosch Rexroth is not paying any compensation; the user is responsible for any risks resulting from inappropriate use of the products. Before using Bosch Rexroth products, the following requirements must be met to ensure appropriate use of the products: ●...

  • Page 16: Inappropriate Use

    For instance, operation under water, in case of extreme variations of temperature or in extreme maximum temperatures is not al‐ lowed. ● Bosch Rexroth has not explicitly released the intended applications. It is imperative that you also note the information given in the general notes on safety!

  • Page 17: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 15/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to in‐ form the user of the product about the use and safety-relevant features for configuring, integrating, installing, mounting, commissioning, operating, main‐...

  • Page 18: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 19: Hazards By Improper Use

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 17/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...

  • Page 20: Instructions With Regard To Specific Dangers

    18/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...

  • Page 21: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages up to 50 volts are PELV ("Protective Extra-Low Voltage") systems.

  • Page 22: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the requirements for PELV ("Protective Extra-Low Voltage").

  • Page 23: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 21/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.

  • Page 24: Protection Against Contact With Hot Parts

    22/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls 3.3.5 Protection Against Contact with Hot Parts Hot surfaces of components of the electric drive and control system. Risk of burns! ●...

  • Page 25: Protection Against Pressurized Systems

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 23/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls ● When replacing the battery/batteries, do not damage the electrical parts installed in the devices. ● Only use the battery types specified for the product.
  • Page 26 24/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Safety Instructions for Electric Drives and Controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...

  • Page 27: Technical Data

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 25/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Technical Data IndraControl VEH 30.2 Processor Intel Atom processor Z510 (1.1 GHz) 512 MB Flash onboard 4 GB Interfaces 1 × Ethernet connection (RJ 45, 10/100 base-T)

  • Page 28: Enabling Device

    26/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Prescribed external protec‐ Fusible cut-out, 2 A time-lag tion B10d value B10d: 250.000 Exclusion of failure at <6050 switching cycles Tab.4-3: Technical data, stop button Enabling Device...

  • Page 29: Ambient Conditions

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 27/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Material Front panel: Aluminum, metal cover: V2A Degree of protection Front panel IP 65, Rear panel IP 30 Tab.4-5: Technical data, connection module IndraControl VAC 30.2 Ambient Conditions...

  • Page 30: Accessories

    28/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Accessories Wall holder For stationary operation or for storage VAS 01.1 Wall holder with cable holder Connecting cable Torsional, bending and impact strength with ready- made 17-pin round connector VAS 05.1...
  • Page 31 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 29/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data order to avoid ambiguity for users the following table lists the new and old standards. In terms of the machinery directive (MD), this project planning manual serves as assembly instructions for the machine manufacturer.
  • Page 32 30/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data General procedures and safety principles Standard Description EN ISO 12100-1:2003 Safety of machinery – basic concepts, general principles for design – part 1: Basic terminology, methodology EN ISO 12100-2:2003 Safety of machinery –...

  • Page 33: Directives

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 31/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Stability and impermeability of the housing Standard Description EN 60529:1991 Degrees of protection provided by enclosures EN 61131-2:2007 (chapter 12) Programmable logic controls – part 2: Equipment requirements and tests Tab.4-18:...

  • Page 34: Safety Of Machinery

    32/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data safety of people or the environment are excluded. Such products can be dis‐ allowed by member states in their sovereign territory. In order that free movement of goods may also be guaranteed for these prod‐...
  • Page 35 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 33/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data The next step is to formulate a goal for protection against each identified haz‐ ard and subsequently to define one or more protective measure(s) to achieve the protection goal.

  • Page 36: Further Information On The Machinery Directive (Md)

    "enabling device" and for the emergency stop pushbut‐ ton or gray stop pushbutton. Which devices have to comply This rule is valid for Bosch Rexroth and its customers: with the new Machinery Directive Depending on the date the product has been put into circulation the new Ma‐...
  • Page 37 Technical Data delivered in its end use after 29th December, 2009, it will be put into circula‐ tion newly - even if it has been sold by Bosch Rexroth at an earlier date. ● Devices complying with the 98/37/EC Machinery Directive that are sent to Bosch Rexroth for repair, can be repaired and delivered in compli‐...
  • Page 38 36/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data PL (Performance Level) Average probability of a dangerous breakdown per hour 1/h ≥10 to < 3 x 10 ≥10 to < 10 ≥10 to < 10 Tab.4-23:...
  • Page 39 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 37/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data ● the system has been built in 2-circuit technology and a build up of multi‐ ple faults will not lead to loss of safety (category 4) Starting from category 3 it is also important in this context that individual faults are detected in time to avoid a build up of faults, which may finally lead to loss of safety.
  • Page 40 38/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Notes on the "emergency stop" ● In theory, a perfectly designed machine should not require an emergen‐ button cy stop pushbutton, because the Machinery Directive demands that a machine must be safe throughout its lifetime and in all operation modes.
  • Page 41 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 39/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Application of emergency stop but‐ ● The Machinery Directive does not specify any detailed requirements re‐ ton and stop button on the specting the coloring of the operating elements for emergency stop. The IndraControl VEH 30.2...

  • Page 42: Electromagnetic Compatibility (Emc)

    40/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data ① "Neutral position" (enabling button is not pressed) ② "Enabling" (enabling button is pressed) ③ "Panic" (enabling button is pressed heavily) Fig.4-4: Enabling functions The enabling function is also described in EN 60204-1:2006 and corre‐...

  • Page 43: Electromagnetic Environment - Interference Sources, Interference Sinks And Coupling Paths

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 41/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data All electrical and electronic device that is put into circulation in Europe must, therefore, conform to the fundamental safety requirements of the EMC Direc‐ tive. According to this Directive, electromagnetic compatibility is the ability of a device, plant or system to work satisfactorily in the electromagnetic environ‐...
  • Page 44 42/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Technical systems as interference Technical systems can act as interference sources. In doing so, the interfer‐ sources ence may be intentional or unintentional. Electromechanical energy is often also used for material processing.

  • Page 45: Emc Measures

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 43/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Coupling paths The transfer of interference from an interference source to an interference sink can take place via various coupling paths. Coupling paths very often ex‐ ist of two or more parallel lines running closely together. The coupling is a field coupling that takes place at low frequencies either via the electrical field (capacitive coupling) or via the magnetic field (inductive coupling).
  • Page 46 44/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Multi-stage filters are often necessary for filtering. Nearly all filter combina‐ tions contain Y-capacitors. Y-capacitors are capacitors that are connected to the filter housing for the dissipation of interference currents. In order for these filters to function correctly, the housing must be connected to a stable refer‐...
  • Page 47 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 45/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Gerät Schellen für Schirmkontaktierung an das Gehäuse Netzfilter flächig kontaktiertes Netzfilter Netzkabel außerhalb L, N und PE - möglichst kurz! des Gerätes (geschirmt oder ungeschirmt) Schirm ist in diesem Abschnitt erforderlich! Fig.4-7:...

  • Page 48: Emc Measuresindracontrol Veh 30.2

    46/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Σ I =0 ① Supply lines ② Ferrite loop Interference current Operating current Fig.4-9: Current flow of a current-compensating choke Ferrite Ferrites operating via data lines work in a similar way like current-compensat‐...
  • Page 49 Connecting the IndraControl VEH 30.2 via a connection module guar‐ antees safe shielding protection right through to the communication partner. All connection cables available from Bosch Rexroth guarantee correct shield‐ ing connection. The connection of the IndraControl VEH 30.2 to the shield potential of the plant must be carried out via the fine thread bolt of the VAC connection mod‐...

  • Page 50: Ec Declaration Of Conformity

    48/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data trol cabinet) to the control (continuous connection from the hand-held termi‐ nal to the control). When using the appropriate connection module and a shielded cable for the data line from the connection module to the control, the continuous, high frequency compatible connection of the shield from the IndraControl VEH 30.2 to the control is guaranteed.

  • Page 51: Compatibility Test

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 49/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Technical Data Display size Service life 213 mm (8.4") Typically 70000 hours Tab.4-25: Service life of the display 4.18 Compatibility Test All Rexroth controls and drives are developed and tested according to the lat‐...
  • Page 52 50/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 53: Dimensions

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 51/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Dimensions Dimensions General Information All values in the illustrations are given in mm. Housing Dimensions of the IndraControl VEH 30.2 5.2.1 Top view: VEH 30.2 Fig.5-1: Top view: IndraControl VEH 30.2...

  • Page 54: Side View: Veh 30.2

    52/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Dimensions 5.2.2 Side view: VEH 30.2 Fig.5-2: Side view: IndraControl VEH 30.2...

  • Page 55: Housing And Mounting Dimensions Of The Indracontrol Vac 30.2

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 53/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Dimensions Housing and Mounting Dimensions of the IndraControl VAC 30.2 Fig.5-3: Housing and mounting dimensions: IndraControl VAC 30.2...
  • Page 56 54/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Dimensions Fig.5-4: Mounting depths: IndraControl VAC 30.2...

  • Page 57: Dimensions Of The Wall Holder For Indracontrol Veh 30.2

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 55/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Dimensions Dimensions of the Wall Holder for IndraControl VEH 30.2 Fig.5-5: Dimensions of the wall holder for IndraControl VEH 30.2...
  • Page 58 56/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 59: Display And Operating Components

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 57/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components Display and Operating Components Operating Elements 6.1.1 General Information The information of all necessary operating elements is transmitted to the con‐ trol via real-time protocol to the control. This information is available on the control via a function block.
  • Page 60 58/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components ① Enabling device, actuator ② Receptacle for a touch pen ③ Cable routing connecting cable ④ Holding and depositing handle Fig.6-2: IndraControl VEH 30.2, rear view The enabling device as well as the two actuators are integrated in the bottom part of the housing.
  • Page 61 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 59/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components Because of its symmetric design the IndraControl VEH 30.2 can be comforta‐ bly used by right and left handers. If the working intervals are longer the hold‐...

  • Page 62: Foil Keyboard

    60/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components 6.1.3 Foil Keyboard Key Position IndraControl VEH 30.2 Fig.6-4: Key layout IndraControl VEH 30.2 Operating keys L1 to L8 and R1 The assignment of the operating keys is fixed.

  • Page 63: Safety Operating Elements

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 61/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components ● "Right mouse button": The function can be activated by activating the mouse icon in the task bar on the right bottom part, see also fig.
  • Page 64 62/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Display and Operating Components Left side Right side Override Handwheel Tab.6-3: Additional elements of the IndraControl VEH 30.2 Override As option the Hand-Held Terminal IndraControl VEH 30.2 can be ordered with an override switch.

  • Page 65: Pin Assignments Of The Indracontrol Veh 30.2

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 63/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Pin Assignments of the IndraControl VEH 30.2 Connection of the IndraControl VEH 30.2 via the IndraControl VAC 30.2 7.1.1 General Information The IndraControl VEH 30.2 is connected via the IndraControl VAC 30.2 con‐...

  • Page 66: Pin Assignment Indracontrol Vac 30.2

    64/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 contact K1.3. Simultaneously, by opening contacts K1.1 and K1.2 the stop circuit jumpering is deactivated. The stop circuits are active; the control is ready to operate;...
  • Page 67 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 65/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Signal name X1.1 pin1 DC 24 V connection module X1.1 pin2 X1.1 pin3 DC 24 V terminal X1.2 pin1 DC 24 V connection module X1.2 pin2...

  • Page 68: X1: Dc 24 V Voltage Supply

    66/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Danger to life due to electric shock! WARNING ● Supply the device only with voltage sources that feature protective ex‐ tra-low voltage (e.g. SELV or PELV according to EN 61131-2).
  • Page 69 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 67/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Parameters Value Emitted interference and surge immunity = 35 V (for t < 100 ms) Current consumption for U 0.7 A max.
  • Page 70 68/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Fig.7-6: Limit values of the DC 24 V voltage Fig.7-7: Wiring the DC 24 V power connection to the hand-held terminal...

  • Page 71: X2.1: Stop Pushbutton

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 69/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 7.1.5 X2.1: Stop Pushbutton Pin Assignment Signal name X2.1 pin1 Stop pushbutton 1 IN X2.1 pin2 Stop pushbutton 1 OUT X2.1 pin3 Stop pushbutton 2 IN X2.1 pin4...
  • Page 72 70/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Circuit Diagram of the Enabling Device S1.1 S1.2 S2.1 S2.2 S1.1 S1.2 Direction a S2.1 S2.2 S1.1 S1.2 Direction b S2.1 S2.2 Fig.7-8:...
  • Page 73 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 71/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Contact Travel Diagram of the Enabling Device Panic signal Enabling signal to system to system S1.1 S2.1 S1.2 S2.2 X2.2 Pin 1 X2.2 Pin 2...
  • Page 74 72/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Fig.7-10: Wiring example: Category 1, contact logic idle state In the example mentioned above the circuits are realized in proved and tes‐...
  • Page 75 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 73/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Fig.7-11: Wiring example: Category 2, contact logic idle state With category 1 the circuits are designed in proved and tested technique. The "Exclusive-Or"...
  • Page 76 74/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 A channel of the enabling button is connected to the terminals S11 and S12, the other channel to the terminals S21 and S22. Both circuits are monitored to avoid cross-circuits.
  • Page 77 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 75/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Example: If one channel of the enabling button switches to the enabled state as a result of a failure and after some time the second channel also switches to the ena‐...
  • Page 78 76/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Circuit proposal: Suggested wiring of enabling buttons to fulfill safety category 3 PL d for the enabling device with PILZ monitoring device.

  • Page 79: X3: Ethernet Interface

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 77/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 ● Only if both channels are activated "simultaneously" (by pressing one of the enabling devices), both output relays K1 and K2 will energize and the output contacts 13-14 and 23-24 will close.

  • Page 80: Personality Function

    78/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Personality Function In most cases the plant has a continuous Ethernet network. However, the as‐ signment of M-keys, stop button or enabling button is assigned to one con‐...
  • Page 81 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 79/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Pin Assignments of the IndraControl VEH 30.2 Non-functioning enabling devices can have WARNING lethal consequences! ● The enabling enabling device is only suitable as safety function if the person activating the enabling button recognizes the dangerous situa‐...
  • Page 82 80/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 83: Maintenance And Installation

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 81/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Maintenance and Installation Maintenance and Installation General Information The IndraControl VEH 30.2 Hand-Held Terminals are maintenance-free. However, some components are subject to wear and are to be replaced. Maintenance Include the following measures in the maintenance schedule: ●...
  • Page 84 82/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Maintenance and Installation Type of mal‐ Operating Enabling Enabling Possible cause Measure function device device, button, left side right side Enabling is not No reac‐ No reac‐ Button me‐...

  • Page 85: Software

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 83/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software Software General Information The IndraControl VEH 30.2 can be ordered with the "Windows XP Embedded" Embedded operating system. The operating system is con‐ tained in the firmware (FWA); the firmware has to be ordered in addition to the IndraControl VEH 30.2.

  • Page 86: Rexroth Settings

    84/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software Fig.9-1: Application "Touchcal" for calibrating the touch screen In case of an operating system update the program automatically starts. Touch exactly the five calibration points one after each other with a touch pen (red crosses).

  • Page 87: Ethernet Adapter

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 85/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software information contained "Rexroth Settings" IndraControl VEH 30.2 are read from the IndraControl VAC 30.2 connection module, see chapter 7 "Pin Assignments of the IndraControl VEH 30.2 " on page When commissioning the IndraControl VAC 30.2 connection mod‐...
  • Page 88 86/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software Fig.9-4: Rexroth Settings: Application Settings Visualization Data Source ● Server IP: IP address of the control connected via Ethernet. UDP Communication ● Control IP: IP address of the control to which the UDP telegrams are to be sent.

  • Page 89: System Info

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 87/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software 9.4.4 System Info General Information The "System Info" tab contains information about firmware and IndraControl hardware. Fig.9-5: Rexroth Settings: System Info FWA version Version display of the Windows XP Embedded image.

  • Page 90: Windows Xp Embedded

    88/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software Windows XP Embedded 9.5.1 General Information Fig.9-6: Windows XP Embedded desktop Several programs and tools are provided in the Windows XP Embedded ope‐ rating system image. 9.5.2 Operation Operate the IndraControl VEH 30.2 via the touch screen.

  • Page 91: Further Programs

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 89/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software Fig.9-7: Text input via virtual keyboard 9.5.3 Further Programs General Information The following programs can be called either directly via desktop icons or via the start menu. Adobe Reader ●...

  • Page 92: Web Server

    90/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software 9.5.5 Web Server The web server is disabled. 9.5.6 Telnet Server The telnet server is deactivated. Evaluation of the Operating Element Commands 9.6.1 General Information In addition to the operation per touch screen, the device can be operated al‐...
  • Page 93 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 91/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Software UDP bit PLC-FB VEH 30.2 Remark Data[0]0.3 M-key Data[0]0.2 M-key Data[0]0.1 M-key Data[0]0.0 M-key Data[1].7 M-key Data[1]0.6 Hand M-key Data[1]0.5 ->‫׀‬ M-key Data[1]0.4 M-key Data[1]0.3 M-key Data[1]0.2 M-key Data[1]0.1...

  • Page 94: Evaluation Of The Keys In The Operating System

    Use the default function for image creation of Microsoft Windows PE to carry out a "system update". Bosch Rexroth provides the valid operating system image in the "Windows Imaging" file format (WIM). The images can be imported to the target system...

  • Page 95: Preparation

    Software The scriptability of the "ImageX" tool allows to automize such processes. Bosch Rexroth provides such update scripts on a boot medium (USB flash drive) that can be ordered. This boot medium can be ordered via the Service (see also chapter 12 "Service and Support"...
  • Page 96 94/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 97: Environmental Protection And Disposal

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 95/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 98 96/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 99: Ordering Information

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 97/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Ordering Information Ordering Information 11.1 Type Designation Code 11.1.1 General Information The IndraControl VEH 30.2 Hand-Held Terminal and the VAC 30.2 connec‐ tion module are available according to the following type designation codes.

  • Page 100: Indracontrol Vac 30.2

    The order data for the boot medium (USB flash drive) for the IndraControl VEH 30.2 IndraControl VEH 30.2 is still in preparation. Contact your local contact person or the Bosch Rexroth Service for ordering the boot medium, see chapter 12 "Service and Support" on page...

  • Page 101: Spare Parts

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 99/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Ordering Information 11.3 Spare Parts 11.3.1 Touch Pen Order code Parts number Description Touch pen 1070923266 Touch IndraControl VEH 30.2 Tab.11-3: Parts number of the touch pen for IndraControl VEH 30.2 11.3.2...
  • Page 102 100/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 103: Service And Support

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 101/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 104 102/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...

  • Page 105: Appendix

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 103/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Appendix Appendix 13.1 Declaration of Conformity Fig.13-1: Declaration of conformity...
  • Page 106 104/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Appendix Fig.13-2: Translation of the original Declaration of Conformity...

  • Page 107: Index

    DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 105/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Index Index Display and operating components..... 57 Disposal.............. 95 Abbreviations............36 Drive system............15 Accessories........... 28, 98 Accumulators............95 Additional components........61 Additional elements..........62 EC declaration of conformity....... 48 Adobe Reader.............
  • Page 108 106/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal Index PL................ 35 Production processes......... 95 Handwheel............62 Protective extra-low voltage........ 19 Hazardous substances........95 Purpose of the document........11 Impermeability of the housing Recycling............95 Standards............31 Relative humidity..........27 Inappropriate use..........
  • Page 109 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 107/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Index Used standards..........28 Wear parts............. 48 Weight............28 Telnet server............90 Touch pen............99 Touch screen............60 Touch screen calibration........83 Touch screen operation........88 Type designation code........97 Type plate............
  • Page 110 108/109 Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P Rexroth IndraControl VEH 30.2 Hand-Held Terminal...
  • Page 111 DOK-SUPPL*-VEH*30.2***-PR03-EN-P Bosch Rexroth AG 109/109 Rexroth IndraControl VEH 30.2 Hand-Held Terminal Notes...
  • Page 112 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-SUPPL*-VEH*30.2***-PR03-EN-P...

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