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Installation and operating instructions
Parallel water softening system JM 4-6 WZ-P
Please transfer to the operator.
Read before installation and commissioning!
Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled)
All rights reserved.
© JUDO Wasseraufbereitung GmbH
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Revision level: 13.12.2016
JUDO JUDOMAT
(quantity controlled)
JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Tel. +49 (0)7195-692-0 Fax +49 (0)7195-692-188
E-Mail: info@judo.eu Internet: www.judo.eu
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Related Manuals for Judo JUDOMAT JM 4 WZ-P
Summary of Contents for Judo JUDOMAT JM 4 WZ-P
- Page 1 Parallel water softening system JM 4-6 WZ-P (quantity controlled) Please transfer to the operator. Read before installation and commissioning! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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Page 2: Table Of Contents
5.1.1 LCD display ....................... 25 5.1.2 Display during operation .................... 27 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. - Page 3 Initial commissioning ......................39 7.1.1 General procedure ..................... 40 System specific parameters....................41 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
- Page 4 Components, central control valve ................53 9.3.2 Spare parts ........................ 53 Transfer confirmation and maintenance log ..............54 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
- Page 5 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0 Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.
- Page 6 Dear customer, Thank you for the confidence you have shown in us by purchasing this product. In purchasing this JUDO JUDOMAT parallel water softening system you have procured a state of the art water softening system. Our aim is that you remain with us as a satisfied customer. Therefore we kindly ask that if you have any questions concerning your JUDO JUDOMAT parallel water softening system, e.g.
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Page 7: About These Installation And Operating Instructions
Observing this information will help to avoid dangers, reduce repair costs and increase the reliability and service life of the JUDO JUDOMAT parallel water softening system. Alongside the installation operating instructions and the legal regulations applicable in the country and place of use in respect of accident prevention, the recognised technical regulations for safe and professional work must be observed. -
Page 8: General Safety Instructions
The electrical system components must be checked regularly! Loose connections must be tightened immediately and damaged system components immediately replaced! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 9: Safety Instructions For Electrical Work
The warranty is valid in accordance with our general terms of sale and delivery only if The JUDO JUDOMAT parallel water softening system is used solely for its intended use and the system components are not opened, tampered with or incorrectly treated in any other way, ... -
Page 10: Duties Of The Operator
Performance of inspection and instigation of scheduled servicing at the prescribed intervals (adhere to DIN EN 806-5:2012 and DIN EN 14743). Constant availability of the installation and operating instructions at the place of use of the JUDO JUDOMAT parallel water softening system. ... -
Page 11: Product Information
Damage caused by transport must be reported inside 24 hours, otherwise no damage claims can be settled for insurance reasons! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 12: Operating Resources
Accessories are not supplied! Technical advice may be necessary for the selection of a JUDO automatic diluting unit JAV 1" - 1½”! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 13: Technical Data
JUDO JUDOMAT parallel water softening system! Conversion: °dH = Total alkaline earths (mmol/l) x 5.6 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 14: Regeneration Capacities
452 (419) [l/Reg.] Tab. 6: Regeneration capacities with optimum salting (miser salting) Performance data at 4 bar Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 15: Dimensions
JM 4 WZ-P 325 490 1052 991 1050 1111 2500 1100 505 [mm] JM 6 WZ-P 325 620 1549 1488 1108 1608 2800 1200 505 [mm] Tab. 7: Dimensions Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 16: Application
3.4.1 Intended use The JUDO JUDOMAT parallel water softening system is used for reducing water hardness in rooms not at risk of explosion with non-condensing and non-aggressive atmospheres within the context of the usage options named in these installation and operating instructions. -
Page 17: Schematic Operating Sequence
3.5.1 Schematic operating sequence Fig. 2: Schematic operating sequence Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0 Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval. -
Page 18: Installation
A sufficiently sized floor drain (in accordance with DIN EN 12056) must be installed at the place of use for the eventuality that leaking of the JUDO JUDOMAT parallel water softening system or its feed pipe could result in extensive damage! -
Page 19: Filling The Water Softener Cylinders
If the JUDO JUDOMAT parallel water softening system is connected to the public water mains, installation upstream of the water meter is only permitted with the permission of the water company. -
Page 20: Connection To The Water Mains
The fabric hoses must not be reduced and must not be routed over the JUDO JUDOMAT parallel water softening system. Secure the loose hose ends e.g. to pipes. -
Page 21: Installation Example
5 = JUDO WADOS dosing pump system 6 = JUDO contact water meter 7 = Non-return valve (site-supplied) Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 22: Installation Directly In The Feed To A Hot Water Heater
If the JUDO JUDOMAT parallel water softening system is installed between cold water manifold and water heater, the position of the site provided safety relief valve must be checked at the installation site, in order to avoid damage to the JUDO JUDOMAT parallel water softening system caused by excess pressure! -
Page 23: Electrical Connection
Fig. 6: Connection plug for Hall effect sensor Fig. 7: Connecting cable to central control valve 1 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 24: Optional Remote Regeneration
4.3.2 Optional fault indicator It is possible to register a fault of the JUDO JUDOMAT parallel water softening system via the optional JUDO potential-free fault indicator JSMP-U 6 and forward it to a building control system. For installation and electrical connection of the JUDO potential-free fault indicator JSMP-U 6, see its separate installation and operating instructions. -
Page 25: Description Of The Control Unit
Time regeneration Salt setting System capacity Hardness Fig. 10: LCD display Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. - Page 26 21. The hourglass indicates that the motor is running and is turning the camshaft. Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
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Page 27: Display During Operation
No programming can be performed during regeneration! The factory pre-set system-specific parameters are listed in Chap. 7.2.1 - 7.2.3! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 28: Programming Level 1
Pressing key exits programming mode immediately! Programming level 2 The control unit is programmed at this level with the parameters required for correct operation of the JUDO JUDOMAT parallel water softening system. Disabled parameters are indicated by the symbol. Action Duration Display ... - Page 29 0 / 1 Immediate / time delayed regeneration Remote regeneration Tab. 8: Programming level 2 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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Page 30: Enable Or Disable Parameter
, the display starts to flash. Set the desired time with key / and confirm with key . Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 31: P4 Regeneration Interval
The system capacity is specified and displayed as the amount of CaCO in kg that can be removed by a fully regenerated resin bed and can be modified to match the JUDO JUDOMAT parallel water softening system to the local circumstances! The system capacity is set under parameter P7 (marking ... -
Page 32: P8 Raw Water Hardness
6.2.12 P12 Delay time for remote regeneration The delay time relates to the external signal and defines how long this must be applied to the control unit input, to trigger a remote regeneration of the JUDO JUDOMAT parallel water softening system (observe Chap. 6.2.20)! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. -
Page 33: P14 Brine Refill Nozzle
A delay time for the option of a remote regeneration of the JUDO JUDOMAT parallel water softening system can be set under parameter P12. Press key , the display starts to flash. Set the delay time with key / and confirm with key . -
Page 34: 6.2.18 P19 K Factor Or Pulse Equivalence
Parameter Pd is used to specify in what manner a remote regeneration takes place. Press key , the display starts to flash. Set the function with key / and confirm with key . Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. -
Page 35: Regeneration Level
5 s, the symbol and the corresponding regeneration step are displayed, regeneration is triggered. Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 36: Manual Immediate Double Regeneration
This process can last for up to 2 minutes! If a second immediate regeneration was programmed (see Chap. 6.3.3), both regenerations must be individually aborted! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 37: Programming Level 3
Number of regenerations since last service 0 - 65536 Tab. 11: Programming level 3 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 38: Resin Quantity And Type Of The Central Control Valve
During regeneration: After return of the mains voltage, the regeneration is continued in the regeneration step in which it previously came to a standstill. Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. -
Page 39: Commissioning
Initial commissioning During initial commissioning, it must be ensured that no visible damage is present on the JUDO JUDOMAT parallel water softening system or its system components and site provided hoses, all connections are checked for leak-tightness. the electrical connections between the central control valves are properly made, system-specific injectors, backwash orifices and brine refill nozzles are fitted, the salt dissolving and storage tanks are not contaminated. -
Page 40: General Procedure
Measure the local raw water hardness. Bring the JUDO JUDOMAT parallel water softening system into an operating state and fill both water softener cylinders with water until both are completely vented. -
Page 41: System Specific Parameters
System specific parameters The factory-programmed system-specific parameters are listed below. Adhere to the settings in the grey highlighted fields for correct operation of the JUDO JUDOMAT parallel water softening system! 7.2.1 Programming level 2 Access Select Edit Disable Save Forward/Back ... - Page 42 5.4-5.8 5.9-6.0 Characteristic number P15 Tab. 15: Injector P15 for JM 6 WZ-P Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
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Page 43: Regeneration Level
Resin quantity 50 l 80 l Tab. 17: Programming level 3 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. -
Page 44: Operation
Regeneration interval Regeneration of the JUDO JUDOMAT parallel water softening system is triggered in a volume controlled manner dependent on the consumed water volume, the system capacity and capacity reserve as well as the total hardness of the raw water or desired residual hardness of the mixing water (partial softening). -
Page 45: Determination Of The Diluted Mixing Water Volume Between 2 Regenerations
Correct siphoning of the brine (regeneration step C2) and the water refilling for brine formation (regeneration step C8) must be checked at regular intervals (see also Chap. 3.3.1 and 8.5.1). Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. -
Page 46: Checking Of The Sodium Content
200 mg/l, this can be corrected in that the mixing water hardness is set to a higher value. Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 47: Faults
C2. Tab. 18: Mechanical or hydraulic faults Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... - Page 48 Hall effect sensor connection defective. Check connection. Tab. 19: Electrical or electronic faults If a fault cannot be rectified based on the information in Table 18 - 19, contact your JUDO customer service representative or an authorised specialist company. JUDO Wasseraufbereitung GmbH...
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Page 49: Function Check Of The Regeneration Flow
○ = open ○ = closed Tab. 21: Regeneration flow water softener cylinder 2 Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 50: Inspection, Maintenance, Service
Product standard EN 14743 must be observed and adhered to for the inspection and maintenance procedure. We recommend that you set up a customer service contract, so that your JUDO JUDOMAT parallel water softening system can be regularly tested for fault free operation. -
Page 51: System Stagnation Or Shutting Down
System stagnation or shutting down Attention If no drawing of water takes place over a long period (system stagnation) or if the JUDO JUDOMAT parallel water softening system is shut down, the risk of bacteria formation must be prevented by performing regenerations at regular intervals (see Chap. 6.2.5)! -
Page 52: Exploded View, Central Control Valve
Exploded view, central control valve Fig. 13: Exploded view, central control valve Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. -
Page 53: Components, Central Control Valve
Not shown If ordering 1610602 for JM 6 WZ-P the corresponding injector and backwash orifice must be ordered at the same time! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. -
Page 54: Transfer Confirmation And Maintenance Log
The attached maintenance log must be carefully filled out during maintenance work and serves as a template for the creation and orderly keeping of an on-going maintenance book! Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... - Page 55 Remarks and notes: Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
- Page 56 (e.g. replacement of wear parts, repairs, etc.) Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO JUDOMAT parallel water softening system JM 4-6 WZ-P (quantity controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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