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AIS Divi Installation Instructions Manual

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AIS DiVi Installation Instructions (P-DVINSTRUCT01)
Indentify Non-powered panels
and separate from Powered
panels. Non-powered panel
shown at left..
Powered panel shown at left
has powerway mounted at
factory. Also separate panels
by surface type, width and
height.
Polypropylene hinges are used
to connect panels together.
Revised 02.19.10
www.AIS-INC.com
1

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Summary of Contents for AIS Divi

  • Page 1 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Indentify Non-powered panels and separate from Powered panels. Non-powered panel shown at left.. Powered panel shown at left has powerway mounted at factory. Also separate panels by surface type, width and height. Polypropylene hinges are used to connect panels together.
  • Page 2 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Hinges are precut in the factory. Every panel ships with correct amount and sizes of hinges. Hinges are cut to 12 7/8, 20 7/8, 36 7/8, and 52 7/8. See Chart below for the appropriate sized hinges to...
  • Page 3 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Panels interlocked prior to hinge installation. Push panels together at the top. Level panels such that side rails remain parallel and flush. This will make hinge installation easier. Note hinge channels formed when panels are aligned.
  • Page 4 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Use non-marring mallet to tap hinge down fully. Use flat head screwdriver inserted into hinge channel at an angle to push first hinge down below top of side rail. Insert second hinge and tap down both hinges with mallet.
  • Page 5 AIS DiVi Installation Instructions (P-DVINSTRUCT01) In certain situations on tall panels it may be necessary to tap first hinge down to bottom before tapping down second hinge. Use flat head screwdriver inserted at angle into hinge channel and tap shaft of screwdriver gently to slide hinge down to bottom of panel.
  • Page 6 AIS DiVi Installation Instructions (P-DVINSTRUCT01) If connection condition is 45, 60 or 90 degrees, rotate panel appropriately into position. If creating a 3-way, install hinge when panels are at 180 deg and then swing one panel next to the other as shown.
  • Page 7 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Interlock third panel to second panel Slide first the 20 7/8 inch long hinge down into hinge channels and then the second hinge size based on panel height (see table page 2). If creating a 3-way, 90 degree, swing panels into poition.
  • Page 8 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Interlock alignment tabs of fourth panel with tabs of third panel. Interlock alignment tabs of fourth panel with tabs of third panel. Slide first the 20 7/8 inch long hinge down into hinge channels and then the second hinge size based on panel height (see table page 2).
  • Page 9 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Swing third panel next to the fourth. Swing third and fourth panels together until fourth touches first panel. Slide first the 20 7/8 inch long hinge down into hinge channels and then the second hinge size based on panel height (see table page 2).
  • Page 10 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Rotate all panels 90 degrees until 4-way is at 90 degrees. Rotate all panels 90 degrees until 4-way is at 90 degrees. For HILO conditions, interlock alignment tabs of short panel with tabs of the tall.
  • Page 11 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Slide the 20 7/8 inch long hinge down into hinge channel of the high panel. Slide the 20 7/8 inch long hinge down into hinge channel of the high panel down to the top of the low panel.
  • Page 12 AIS DiVi Installation Instructions (P-DVINSTRUCT01) If creating a corner, rotate panel into position. Hanger frame topcaps must be installed to finish installation of panels. Insert topcap into center channel of side rail and push down until flush. Revised 02.19.10 www.AIS-INC.com...
  • Page 13 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Finished 2-way connection. Note Hinge position allows for topcaps to be seated properly. Finished Hilo connection. Note Hinge position allows for topcaps to be seated properly. Finished 4-way connection. Note Hinge position allows for topcaps to be seated properly.
  • Page 14 AIS DiVi Installation Instructions (P-DVINSTRUCT01) At 180 degree connections, panels which ate not perfectly level may bind at the top and prevent cap from installing. Leveling panels ussually corrects this issue. However, in certain cases, it may be necessary to spread the panels with a screwdriver to make room for the topcaps.
  • Page 15 AIS DiVi Installation Instructions (P-DVINSTRUCT01) As an aesthetic improvement, AIS has added in 180 degree hanger frame top caps. These insert between two panels, better closing in the hanger frame top caps, while providing a better line of sight to the top caps.
  • Page 16 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Slide outlet to the left on the left side, or to the right on the right side, until fully engaged on powerway as shown. Outlet cannot be installed upside-down. Using screws provided for “Outlets”, screw outlet to powerway as shown.
  • Page 17 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Hold metal divide over glide housings as shown and slide clamp over end to trap divider and glide housing. Using screws provided, “close” clamp to grip glide housing as shown. Make sure metal barrier is sitting flush with underside of powerway.
  • Page 18 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Connecting bridges simply “lay” on top of the adjacent barriers. Base covers are shipped separately from panels and are installed after panel installation. Remove shipping “tubes” from base covers before installation. These tubes may be discarded. They are used...
  • Page 19 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Slide one end of base covers under leveled panels. Slide other end of base covers. Do not close base covers at this point. Raceway shrouds must be installed before base covers are closed. IMPORTANT – DO NOT...
  • Page 20 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Raceway endcaps finish the end of a panel run. Snap nubs on bottom of shrouds into “key slots” on bottom of raceway assembly. BE SURE BOTH NUBS ARE SECURED. Snap top prongs into the holes located on underside of alignment plates.
  • Page 21 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Properly installed raceway endcap. Snap nubs on bottom of shrouds into “key slots” on bottom of raceway assembly. BE SURE BOTH sets of NUBS ARE SECURED. Properly installed 2-way 90 degree shroud. NOTE – 2-...
  • Page 22 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Snap nubs on bottom of the 3- way shroud into key slots on bottom of the MIDDLE raceway assembly. Snap top prongs into the holes on underside of the middle alignment plate. To properly close base covers, raceway assembly must be centered laterally on panel.
  • Page 23 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Mud flaps of base covers when are closed must overlap 90 degree shroud. IMPORTANT – MAKE SURE BASES COVERS ARE PROPERLY CENTERED ON PANEL AS SHOWN. SHROUD SITS INSIDE RACEWAY COVERS. Mud flaps of base covers overlap 3-Way shroud.
  • Page 24 AIS DiVi Installation Instructions (P-DVINSTRUCT01) 6 Port Data Jack housing, Cat 3 and Cat 6 data jacks and hole blanks are ordered separately. When assembled and data jacks are terminated, housing snaps into raceway covers as shown. Properly installed base covers and shrouds.
  • Page 25 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install #8-32 hex nuts on the bottom studs of the 2-way power pole shroud. Do not fully tighten nuts. Leave a gap about 1/16”. Insert studs of the shroud into the raceway key slots. Tighten the nuts.
  • Page 26 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Note, pole is 3 sided. When using as a aesthetic “filler”, turn 3 side towards inside. Note that all sides of pole have “hinge channels” for installation to panels. Install hinges on both sides of the post filler.
  • Page 27 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Line bottom edge of post filler cover with bottom section of post filler body. Snap the cover in place on the power pole. Install post filler top cap by inserting down into post filler. Post filler top cap must be flush with the hanger frame top caps.
  • Page 28 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install the 4 locking screws in the Pole Coupler. IMPORTANT- Make sure screws do not protrude past back surface of the coupler at this time. Slide the bottom half of the Pole Coupler into the power pole on the panels.
  • Page 29 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Line up the lower edge of the upper power pole cover with the top edge of the lower cover. Place on edge in the power pole and rotate the cover into position, snapping it in place.
  • Page 30 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Note pole has multiple sets of rectangular punchouts. Knockout bottom set as shown. DO NOT KNOCK OUT PUNCHOUTS ON THE SECOND SECTION OF POLE THAT WILL BE USED FOR THE TOP. Knocked out holes for bottom section.
  • Page 31 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install powerpole retaining bracket by inserting into the hanger frame slot and engaging DOWN. Note that teeth are universal and bracket is non-handed. Install 1 bracket facing in on left such that the threaded stud...
  • Page 32 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Hang pole on threaded studs as shown. Using acorn nuts supplied, cap threaded studs but DO NOT TIGHTEN ALL THE WAY. Hang brackets at bottom as show temporarily swinging pole out of the way. Revised 02.19.10...
  • Page 33 AIS DiVi Installation Instructions (P-DVINSTRUCT01) IMPORTANT – BOTTOM BRACKETS ARE DESIGNED TO ENGAGE HANGER FRAME MOVING UPWARDS, THUS LOCKING POLE ONTO PANEL. With a screw driver, LIFT bottom brackets up while aligning bottom set of punchouts. Push pole in to trap bracket studs and prevent the brackets from falling.
  • Page 34 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Slide the bottom half of the Pole Coupler into the power pole on the panels. Keep the coupler as centered on the top of the power pole as possible. Tighten the bottom screws to hold the coupler in place.
  • Page 35 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Line bottom edge of pole cover with bottom section of pole. Snap the cover in place on the power pole. Line bottom edge of pole cover with top section of post filler body. Snap the cover in place on the power pole.
  • Page 36 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Insert right hand shelf end into right hand hanger frame slightly below the level of a panel topcap. Insert shelf end into frame and down until firmly seated on hanger frame. Anti-dislodge Cam should rotate back as shelf end is inserted.
  • Page 37 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Hold shelf pan between shelf ends and lower over nuts on shelf end. This may require turning nuts out to loosen slightly. BE CAREFUL NOT TO SCRATCH paint on shelf ends as you insert and lower shelf.
  • Page 38 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install top shelf pan in the same way, with the hole pattern for mounting a flipper door at the front as shown. NOTE - Top shelf and bottom shelf ARE THE SAME PART mounted in opposite directions.
  • Page 39 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Mid height shelves install in the same manner as flipper door units. BE SURE TO TEST LOCK ON FLIPPER DOOR UNIT. Task light brackets must be assembled to tasklights prior to installation. Slide bracket through slots on each end of light.
  • Page 40 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Hold light up under shelf pan. Place back of brackets on rear shelf lip. Bend front brackets to fit under front shelf lip. Center light left to right on shelf. Be sure each end of the brackets is firmly seated.
  • Page 41 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Locate hanger frame slot positioned to line bracket up just below the top of the panel. Please the long tooth in that slot, then rotate the bracket into position. Mount top of bracket flush with top of topcap.
  • Page 42 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Countertop brackets are handed. Each countertop requires at least two pairs of brackets. Align countertop on center of panel. With screws provided labeled for “Worksurfaces”, attach bracket toworksurface. Use at least 2 screws per bracket.
  • Page 43 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Shared cantilevers are used to support panel hung worksurfaces at a seam between two panels. Cantilevers are inserted into the hanger frame slot down at an angle matching the teeth. Push down on cantlilever and make sure cantilever is fully engaged.
  • Page 44 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Rotate bracket down into hanger frame and engage down 1/4 inch. Be sure bracket is fully engage on hanger frame. Failure to properly engage bracket could result in injury. Double check heights of all support elements to ensure that worksurfaces will be level.
  • Page 45 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Rest worksurfaces on top of worksurface supports such that edges are 1/4 inch from panel face and that corners are aligned on the center of panel corners... Worksurface should “touch” at seams and seams should be aligned with panel seams.
  • Page 46 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install flatplates at seams between worksurfaces in front of shared cantilevers. Align pedestal flush with front of worksurface and screw to worksurface with screws labeled “For worksurfaces”. Use at least 2 screws at the front of pedestal. For best results, use screws at all 4 corners of pedestal.
  • Page 47 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Push drawer in to face, then open fully and close to ensure proper slide alignment. IT IS NOT NECESSARY to actuate levers on drawer stops while reinserting drawers. NOTE - BE SURE TO TEST LOCK ON PEDESTALS AND adjust as needed.
  • Page 48 AIS DiVi Installation Instructions (P-DVINSTRUCT01) Install all grommet covers where needed. Workstation with completed components. Completed workstation. Revised 02.19.10 www.AIS-INC.com...