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Aloft 2019 Installation
***READ ALL INSTRUCTIONS BEFORE USING***
For commercial use only.
Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg
Electrical rating: 120V, 60Hz, 16 AMP
No more than 12 furnishings can be connected on one branch circuit.
DANGER – To reduce risk of electric shock:
• Always unplug furnishing from the electrical out let before cleaning.
WARNING – To reduce the risk of burns, fire, electric shock, or injury to persons:
• Unplug from outlet before putting on or taking off parts.
• Close supervision is necessary when this furnishing is used by, or near children,
invalids or disabled persons.
• Use this furnishing only for its intended use as described in these instructions. Do not
use attachments not recommended by the manufacturer.
• Never operate this furnishing if it has a damaged cord or plug, if it is not working
properly, if it has been dropped or damaged, or dropped into water.
• Keep the cord away from heated surfaces.
• Never operate the furnishing with the air openings blocked. Keep the air openings free
of lint, hair and the like.
• Do not use outdoors.
• To disconnect, turn all controls to the off position, then remove plug from outlet.
• Connect to a properly grounded outlet only. See grounding instructions.
• For loading always put heavier items at the bottom and not near the top in order to help
prevent the possibility of the furnishing tipping over.
www.ais-inc.com
IMPORTANT SAFETY INSTRUCTIONS
P-INSTALOFTV2 Revision 06.04.2019
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Summary of Contents for AIS Aloft 2019

  • Page 1 Aloft 2019 Installation ***READ ALL INSTRUCTIONS BEFORE USING*** • For commercial use only. • Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg • Electrical rating: 120V, 60Hz, 16 AMP • No more than 12 furnishings can be connected on one branch circuit.
  • Page 2 Aloft 2019 Installation GROUNDING INSTRUCTIONS This product is for use on a circuit having a nominal rating more than 120 volts and is factory-equipped with specific electric plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug.
  • Page 3: Hardware List

    Aloft 2019 Installation Hardware List Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver Used to attach surfaces and end panels Hex cap machine screw ¼-20 x 5/16” long with 3/16” hex drive, black Used on leg assembly and rail assemblies Hex cap machine screw ¼-20 x 5/8”...
  • Page 4: Revision Log

    Aloft 2019 Installation Revision Log Date Page Description of change Name 1/4/2019 1-46 Released Powers 5/20/19 46-50 New pages for Double Arm Cover and Power Pole Powers 6/4/19 46,48-49 Updated hardware for Power Pole Powers www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 5 Aloft 2019 Installation Fixed Height Assembly Note: Installation instructions for Fixed Height Leg and Motorized Leg are the same. Images on the following pages are showing installation of a Motorized Leg. Fixed Height Leg Motorized Leg www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 6 Aloft 2019 Installation Double Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Make sure set screw tips Motorized, Crank or Fixed DO NOT protrude past Height Leg inside wall of collars.
  • Page 7 Aloft 2019 Installation Double Bench Base Assembly Insert Elevator Bolt 3/8- 16 x 1.5 zinc plated, 2 places Bolt double foot to base columns using M6 X 1 X 10mm 4 places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 8 Aloft 2019 Installation Single Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Make sure set screw tips DO NOT protrude past inside wall of collars. Motorized, Crank or Fixed Height Leg...
  • Page 9 Aloft 2019 Installation Single Bench Base Assembly Insert Elevator Bolt 3/8-16 x 1.5 zinc plated, 2 places Bolt single foot to base columns using M6 X 1 X 10mm 4 places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 10 Aloft 2019 Installation Cantilever Assembly Cantilever METRIC M6 X 1 X 14mm Black for dark colors, Silver for light colors, 4 places, Tighten fully Cantilever METRIC M6 X 1 X 14mm Black for dark colors, Silver for light colors, 4 places, Tighten fully www.ais-inc.com...
  • Page 11 Aloft 2019 Installation Double Bench Arm Assembly Double Bench Arm Slide arm assembly down in between columns. Slide collars down Be sure angled lip on spine beam arm assembly rests on outer column top on both columns Bottom of collar...
  • Page 12 Aloft 2019 Installation Single Bench Arm Assembly Position arm assembly down onto column. Single Spine Beam Slide collar down Be sure angled lip on spine beam arm assembly rests on outer column top Bottom of collar should be flush with bottom of...
  • Page 13 Aloft 2019 Installation Outlet & Powerway Cover Installation Outlet port locations 36w – 96w Powered Spine Beam Assembly (Shown on floor upside down) Outlet port locations 10-24 x 5/8” Pan Head Machine Screw with thread cutting tip, 1 per outlet in...
  • Page 14 Aloft 2019 Installation Wire Basket Installation Twist plate Center wire basket left to right on spine beam. ¼-20 x 5/8”L hex cap screw 4 places. Tighten fully. 36w - 96w spine beam assembly www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 15 Aloft 2019 Installation Double Bench Spine Beam Assy Twist plate Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x4 1 1/2” www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 16 Aloft 2019 Installation Single Bench Spine Beam Assy Twist plate Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x4 1 1/2” www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 17 Aloft 2019 Installation Worksurface Assembly Center worksurface left to right on spine, flush or evenly recessed on both sides. Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver x 12 Leave surface 1 inch 1” 1”...
  • Page 18 Aloft 2019 Installation Double Bench Cross Brace sizes 54-96 only Notes: • Install Cross Braces after worksurfaces have been installed. Worksurfaces and spine beams not shown here for clarity. • Install left and right cross braces on bench sizes 54 – 96 only...
  • Page 19 Aloft 2019 Installation Double Bench Cross Brace sizes 54-96 only Notes: Twist plate • Secure left and right cross braces to spine beam on both ends using twist plates and ¼-20 x 5/8” long hex cap screws. • Worksurfaces not shown here for clarity.
  • Page 20 Aloft 2019 Installation Single Bench Cross Brace sizes 54-96 only Notes: • Install Cross Braces after worksurfaces have been installed. Worksurfaces and spine beams not shown here for clarity. • Install left and right cross braces on bench sizes 54 – 96 only...
  • Page 21 Aloft 2019 Installation Single Bench Cross Brace sizes 54-96 only Notes: • Secure left and right cross braces to spine beam on both ends using twist plates and Twist plate ¼-20 x 5/8” long hex cap screws. • Worksurfaces not shown here for clarity.
  • Page 22 Aloft 2019 Installation Single Bench Modesty Install Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 4 places Modesty Panel www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 23 Aloft 2019 Installation Single Bench End Panel Install End Panel Bracket 2 places OX-ECMBSS Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 6 places ¼-20 X 5/8” ¼-20 Lock Nut Socket Head Screw 4 places 4 places OX-ECMBSS www.ais-inc.com...
  • Page 24 Aloft 2019 Installation Single Bench End Panel Install Bracket 2 places OX-LB Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 8 places Jan 2016 24 www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 25 Aloft 2019 Installation SurfaceTrough Assembly Mount trough so Trough that this opening is Length = Bench width - 15 ½”” on spine beam side Align this edge with Cantilever edge so that the trough is off- centered from the worksurface...
  • Page 26 Aloft 2019 Installation Double Bench Installation Ganging Benches Twist plate #OX-TP Powered benches MUST be bolted together as shown to meet National Electric Codes ¼-20 x 5/8 long Socket Head Screw 4 places, fully tighten • Insert twist plate into spine beams...
  • Page 27: Jumper Installation

    Aloft 2019 Installation Jumper Installation Locking clip on powerway MUST be present and engaged behind wedges on jumper. www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 28 Aloft 2019 Installation Motor Controller Installation 2 leg configurations: 3 Leg configurations: Use a 2-Input Use a 3-Input Control Box Control Box #10 x 7/8” long Pan head screw 12” #2 Philips drive 4 places 2 LEG 12” 2 LEG 2 LEG 12”...
  • Page 29 Aloft 2019 Installation Motor Controller Installation Connect Leg 2 to Port M2 Use 1.3m extension cable on 42-72w benches Use 2.5m extension cable on 78-96w Connect Leg 1 to Port M1 benches 12” www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 30 Aloft 2019 Installation Hand Switch Installation Aloft 2018 Aloft 2019 Programmable Hand Switch #6 x ½” long Pan Head Screw #2 Philips Drive 4 places Plug Hand Switch into Port HS www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 31 Aloft 2019 Installation Wire Manager Installation #6 x ½” Flat Head Screw To bottom of Work Surface 2 places Zip Tie wire manager to Wire Basket www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 32: Power Cord Installation

    Aloft 2019 Installation Power Cord Installation Connect Power Cord to Electrical Junction Box Connect Power Cord to Outlet Run Power Cord Through Wire Manager Troughs not shown for clarity www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 33 Aloft 2019 Installation Return Installation Bolt single foot to base columns using M6 X 1 X 10mm 4 places Cantilever Insert Elevator Bolt 3/8-16 x 1.5 zinc plated, 2 places METRIC M6 X 1 X 14mm Black for dark colors,...
  • Page 34 Aloft 2019 Installation Return Worksurface Installation Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver 12 places Flat Plate 2 places Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver 4 places www.ais-inc.com...
  • Page 35 Aloft 2019 Installation Return Trough Installation Flat head wood screw Trough Length = #9 x 7/8 long with #2 Return surface width + 9” (for 24D bench) or Phillips drive, silver Return surface width + 15” (for 30D bench) Mount trough so that...
  • Page 36 Aloft 2019 Installation Motor Controller Installation – Return Benches 12” 3 Leg configurations: Use a 3-Input Control Box Connect Leg 3 to Port M3 Mount Control Box off-center Use 2.5M cable 12” 2 LEG 12” 12” 3 LEG 3 LEG www.ais-inc.com...
  • Page 37 Aloft 2019 Installation Territory Screen Assembly Handed Screen Assembly (Right Hand Shown) #10-32 x .5 inch Flat Head Machine Screw 4 Places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 38 Aloft 2019 Installation Glass Territory Screen Assembly Handed Glass Screen Rail Assembly (Right Hand Shown) Bracket Bracket #10-32 x 5/16” Flat Head Machine Screw 4 Places • Screw must not protrude beyond rail inner surface www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 39 Aloft 2019 Installation Glass Territory Screen Assembly Glass Territory Screen Installation • Insert polycarbonate spacers (3 places) down in between glass screen and rail so that the spacer is located on the side directly behind the set screw holes. •...
  • Page 40 Aloft 2019 Installation Glass Territory Screen Assembly End Cap Installation • Tap gently using soft mallet until end cap is properly seated. DO NOT break tabs. • If necessary, shave End Cap excess paint on tabs (2 places) to insure end cap is properly seated.
  • Page 41 Aloft 2019 Installation Left or Right Screen Install (same for glass or framed) Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver,10 places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 42 Aloft 2019 Installation Glass Spine Screen Install Use channel mount to locate and drill 0.20” diameter holes through worksurface in 4 places Channel Mount #10-32 x 1 1/2” Flat head machine screw No. 2 Philips drive Stainless steel 4 Places #10-32 x 3/16”...
  • Page 43 Aloft 2019 Installation Glass Spine Screen Install Install Glass into Channel Mount • Insert polycarbonate spacers (3 places) down in between glass screen and rail so that the spacer Set Screw Polycarbonate ¼-28 x ¼” is located on the side directly Spacer 3 places behind the set screw holes.
  • Page 44: End Cap Installation

    Aloft 2019 Installation Glass Spine Screen Install End Cap Installation • If necessary, shave excess paint on tabs to insure end cap is properly seated. Rail Cover Installation End Cap 2 places • Tap gently using soft mallet until end cap is properly seated.
  • Page 45 Aloft 2019 Installation Tackable Spine Screen Install 5/16” Back of surface 7/8” ½” Side of surface Drill 0.20” diameter holes through worksurface in 4 places #10-32 x 1 1/2” Flat head machine screw When both territory and spine screens No. 2 Philips drive...
  • Page 46 Aloft 2019 Installation Double Arm Cover Double Arm Cover #8-32 x 5/16” long Round Head Thread Forming Screw #2 Philips Drive 4 places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 47 Aloft 2019 Installation Power Pole – Single Bench Pan Head Screw 8-32 x 5/16’” 8-32 Acorn Nut Single Sided Aloft Power Pole Mounting Bracket Left/Right (left shown) Plumb Flat Head Wood Screw Power Pole #9 x 7/8” long Phillips Drive #2, silver, 3 places Pan Head Screw 8-32 x 5/16’”...
  • Page 48 Aloft 2019 Installation Power Pole – Double Bench (without End Panel) With Aloft Arm Cover use: #10-24 x 5/8” long Flat Head Thread Cutting Screw #2 Philips Drive 2 places Power Pole Mounting Bracket Without Aloft Arm Cover use: #10-32 x 1/2” long...
  • Page 49 Aloft 2019 Installation Power Pole – Double Bench (without End Panel) Power Pole Pan Head Screw Foot Bracket 8-32 x 5/16’” 2 places 8-32 Acorn Nut 2 places #10 x 1 ¼” Pan Head Self Drilling Screw #2 Philips Drive 2 places www.ais-inc.com...
  • Page 50 Aloft 2019 Installation Power Pole – Double Bench (with End Panel / Wedge End Panel) Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver 4 places #10 x 2 ½” long Pan Head Drilling Screw #3 Philips Drive...
  • Page 51 Aloft 2019 Installation Power Pole Coupler and Cover #8-32 x 3/8” Pan Head Phillips thread rolling screw 4 places www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...
  • Page 52 Aloft 2019 Installation ***SAVE THESE INSTRUCTIONS*** www.ais-inc.com P-INSTALOFTV2 Revision 06.04.2019...