Honeywell Vertex M Manual
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Honeywell Vertex M Manual

Honeywell Vertex M Manual

24-point continuous monitor
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Download this manual See also: Technical Handbook
Vertex M
24-Point Continuous Monitor
TM
Date fields
Defaults to
current date. The
default range is
current date and
the previous two
weeks.
Maximum Records
Use to limit the number of
records to display. Vertex will
display up to 10,000 records.
The default setting is 500.
Use the up and down arrow
buttons to increment the
value by 100.
Advanced Filter Options-Events
Use to filter on specific alarms, faults or other events.
Section 4 - Operation
Advance Filter Options
Use the Advance Filter Option
buttons located to refine the
sort.
Figure 4-8. Event History
4-16

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  • Page 1 Vertex M 24-Point Continuous Monitor Date fields Defaults to current date. The default range is current date and the previous two weeks. Maximum Records Use to limit the number of Advance Filter Options records to display. Vertex will Use the Advance Filter Option display up to 10,000 records.
  • Page 2 Vertex M 24-Point Continuous Monitor Figure 4-9. Filter Options Section 4 - Operation 4-17...
  • Page 3 Select Filter Options-Modules Use to filter events based on specific points, analyzers or other hardware modules. Figure 4-10. Filter Options...
  • Page 4 Select User ID or Logging station Use to select a specific Vertex station or operator. Figure 4-11. Selecting Station or ID...

  • Page 5: Data Trend

    Vertex M 24-Point Continuous Monitor 4.5.2 Data Trend Vertex plots gas concentration in the Data Trend window. You may choose multiple points to plot each point a different colored line on the graph. Data displayed in the graph can be either Stored data from the data log or Live (a continuous, real-time display, scrolling right to left).
  • Page 6 Vertex M 24-Point Continuous Monitor Use the Properties window (bottom right) to select locations and data to include in the Data Trend. Selection options include the Y axis data: points to display (to a maximum of 8), the data to display (live or stored) and the time span; and X axis data: one, some or all detection values.

  • Page 7: Optional Chemcam

    Vertex M 24-Point Continuous Monitor 4.5.3 Optional ChemCam The Vertex ChemCam option provides a means to observe the stains on the last window of a Chemcassette ® tape. It consists of a small video camera located between the Chemcassette take up reel and the optic head.
  • Page 8 Vertex M 24-Point Continuous Monitor ChemCam Database Use the ChemCam Database tab to review, print or delete records in the ChemCam database. The Refresh button updates the window with records stored since the window was opened. Every record in the database includes the following: •...

  • Page 9: Event List

    24-Point Continuous Monitor 4.5.4 Event List With the Event List, view and acknowledge active alarms and faults. Vertex M displays the newest event at the top of the list. Scroll through the events with the Back and More buttons. To select an event as the current event, touch the event. The current event will have a green border.
  • Page 10 Vertex M 24-Point Continuous Monitor Point Details Displays point detail for current selected point Event Help Displays the HTML help file designated for the point. Point help files are linked in the configuration utility. Data Trend Event History Opens the Data Trend...

  • Page 11: Menu Buttons

    The event will occur after the timeout period set in the configuration window. Vertex M always displays the following items in the Run Time Options window. Section 4 - Operation...

  • Page 12: Monitoring Screen

    Vertex M 24-Point Continuous Monitor To Start or Stop an Analyzer from Monitoring Stopping an analyzer from monitoring prevents the system from triggering false alarms during testing and maintenance. 1. Choose Monitoring from the function buttons at the bottom of the screen.
  • Page 13 24-Point Continuous Monitor To Disable or Enable a Point Disabling a point prevents the system from triggering false alarms during testing and maintenance. Vertex M will not perform point specific fault checks on disabled points. 1. Choose Point Enable/Disable from the function buttons.
  • Page 14 Vertex M 24-Point Continuous Monitor 3. Choose Selected Point Only to enable / disable a single point Choose All Points for Location to enable / disable all of the points monitoring a location. 4. Touch Point Enable or Point Disable to change the state of the point.
  • Page 15 Vertex M 24-Point Continuous Monitor To Disable or Enable Alarms Disabling alarms prevents the system from triggering false alarms during testing and maintenance. 1. Select the analyzer and point from the keypad. The selected points turn dark gray on the keypad.
  • Page 16 Vertex M 24-Point Continuous Monitor Comment Event Use Comment Event to enter information about a point or analyzer that Vertex M would not automatically enter into the database. The comment is stored in Event History. 1. To enter a comment: 2.

  • Page 17: Flow Calibration

    Vertex M 24-Point Continuous Monitor 4.6.2 Flow Calibration The Flow Calibration Window The Vertex M System requires exact flow rates and The Flow Calibration window consists of three parts: vacuum levels for accurate gas detection. Factors which • Flow display affect proper flow setup are sample line length, the type •...
  • Page 18 Vertex M 24-Point Continuous Monitor Section 4 - Operation 4-33...
  • Page 19 Vertex M 24-Point Continuous Monitor Flow Display The flow display shows information critical to verifying the flow rate for each point. Choose the analyzer from the selection pad in the upper right-hand corner. The eight points display their flow. Flow (cc/min)
  • Page 20 Vertex M 24-Point Continuous Monitor Proportional Value Range A vertical green bar displays the dynamic range over which the proportional valve can adjust the flow rate. Indicated numerically by Minimum Flow and Maximum Flow. Minimum Flow The minimum flow possible with the...
  • Page 21 Vertex M 24-Point Continuous Monitor Target Flow A horizontal red line indicates the target flow rate required by the Vertex M System for correct analysis. The target flow rate is 180 cc/min +/-5% (171-189 cc/min) Flow Rate A floating white box indicates the actual flow rate.
  • Page 22 Vertex M 24-Point Continuous Monitor Function Buttons Selection Pad Pump Alternate Toggles between pumps 1 and 2 Auto Balance Characterizes the control range of the proportional value Section 4 - Operation 4-37...
  • Page 23 130 seconds to complete. 6. If required, repeat for other analyzers. Note: If Vertex M cannot adjust the flow to the proper range (150 to 210 cc per minute at worst case condition) consult Honeywell Analytics service. Section 4 - Operation...
  • Page 24 Vertex M 24-Point Continuous Monitor Flow Calibration During Auto Balance Selection Pad Pump Alternate Toggles between pumps 1 and 2 Section 4 - Operation 4-39...
  • Page 25 Vertex M 24-Point Continuous Monitor 4.6.3 Maintenance Use the Maintenance window to: • Load and change Chemcassette tape. See Section 5.3.4 Change Chemcassette® Tape. ® • Change filters. See Section 5.3.3 Replace Filters. • Analyzer operation utilities (see the following pages)
  • Page 26 The Profile ID is a unique number generated whenever the Vertex M Profile Management utility saves a configuration file. Vertex M stores the ID number in the DAq, the PLC and each analyzer. If the profile ID numbers do not match, a fault is generated and monitoring will not start.
  • Page 27 Profile ID - The Profile ID is a unique number generated whenever the Vertex M Profile Management utility saves a configuration file. Vertex M stores the ID number in the DAq, the PLC and each analyzer. If the profile ID numbers do not match, a fault is generated and monitoring will not start.
  • Page 28 Vertex M 24-Point Continuous Monitor PLC Information Displays the profile ID number in the PLC. Section 4 - Operation 4-43...
  • Page 29 Use the Fault Test to verify operation of fault relays. Note: The fault test simulates an actual fault condition and the Vertex M System activates fault relays. Notify appropriate personnel that you plan to conduct a fault test. To conduct a fault test: 1.
  • Page 30 Use the alarm test to simulate a gas concentration for any analyzer. Note: The alarm test simulates an actual alarm condition and the Vertex M System activates all alarm relays. Notify ap- propriate personnel that you plan to conduct an alarm test.
  • Page 31 Vertex M 24-Point Continuous Monitor 4-20 mA Test Use the 4-20 mA test to test or calibrate external devices connected to the optional 4-20 mA PLC. Note: The 4-20 test generates an actual current output on the optional 4-20 mA PLC. Notify appropriate personnel that you plan to conduct a test.

  • Page 32: Security Access

    Vertex M 24-Point Continuous Monitor 4.6.6 Security Access To protect against errors by personnel who are only authorized to install Chemcassettes ® , many of the Access to Vertex functions is granted according to a permission bits must be set to “off” as shown in brown permission list which is stored in an HMI user account.

  • Page 33: Restore Onscreen Keyboard

    Vertex M 24-Point Continuous Monitor 4.6.7 Configuration Before the Vertex M System can begin monitoring, you must create a configuration profile. Use the Configuration menu to create a new configuration profile or modify an existing profile. Keyboard Access Section 3.6 Configuration Utility...

  • Page 34: Maintenance

    Vertex M 24-Point Continuous Monitor 5 Maintenance Vertex M Technical Handbook...

  • Page 35: Maintenance Schedules

    Vertex M 24-Point Continuous Monitor 5.1 Introduction 5.2 Maintenance Schedules This section descr ibes routine maintenance Perform maintenance following the schedule in procedures including general monitor maintenance and Table 5-1. See Appendix A Replacement and Chemcassette and pyrolyzer analyzer maintenance.

  • Page 36: Chemcassette ® Analyzer Mainte- Nance

    Universal Chemcassette and the pyrolyzer model ® The Vertex M Analyzer houses filters in a filter magazine. analyzers. Use the following procedure when replacing filters. 1. Set analyzer to idle in the Runtime Options window.

  • Page 37: Remove Filters

    Figure 5-1. Analyzer Filter Door Note location of Acid Scrubber Filter Figure 5-3. Analyzer Filter Door Arrow must point downward Figure 5-2. Vertex M Filter Magazine Arrows must point downward 1. Open filter compartment by rotating the latch Figure 5-4. Vertex M Filters downwards and pulling handle down until door is at a 90˚...

  • Page 38: Change Chemcassette ® Tape

    6. Touch the NEXT button to verify optics. The 2. Push analyzer into cabinet. tape advances as the Vertex M verifies the optics. 3. Return analyzer to monitor mode in Runtime 7. Push the analyzer into the cabinet.

  • Page 39: Replacing An Analyzer

    Vertex M 24-Point Continuous Monitor 5.4 Replacing an Analyzer The Vertex M rack is designed for quick replacement of major components. You may replace both the Chemcassette and pyrolyzer analyzers while other analyzers continue to monitor. ® 5.4.1 Disconnecting Cables In steps 4 and 5 of the sequence that follows, you will need to disconnect the circular tubing harness and four electrical cables from the back of the analyzer.

  • Page 40: Remove Analyzer

    Vertex M 24-Point Continuous Monitor 5.4.2 Remove Analyzer 1. Set analyzer to idle in the Runtime Options window. Touch Main Screen, Menu, Maintenance and then Analyzer Operation. Select the analyzer which you will replace. Touch Release Analyzer. 2. Open the front door and turn off power for the analyzer (and pyrolyzer switch if you are replacing a Pyrolyzer).

  • Page 41: Remove And Replace Pyrolyzer Filters

    ® nitrogen trifluoride by “cracking” or breaking it down with high temperatures. Heating nitrogen trifluoride converts it to hydrogen fluoride which the Vertex M pyrolyzer detects with a standard mineral acid Chemcassette ® The pyrolyzer heaters and associated control circuits...

  • Page 42: Remove And Install Pumps

    24-Point Continuous Monitor 5.6 Remove and Install Pumps 5.5.2 Replace Filters The Vertex M System includes two vacuum pumps. One pump operates while the other is idle. You may replace a defective pump while the other pump continues to operate.
  • Page 43 Vertex M 24-Point Continuous Monitor Section 5 - Maintenance 5-10...

  • Page 44: Remove Pump

    Vertex M 24-Point Continuous Monitor 5.6.1 Remove Pump CAUTION 1. Open lower cabinet door and remove filter. Operating the system with the exhaust fitting improperly 2. Turn thumbscrews counterclockwise to release and open pump enclosure door. installed or with one of the pumps removed can result in exposure to toxic gases from remote sampling areas.

  • Page 45: Install New Pump

    2. Push pump completely into enclosure until Two replaceable modules provide power for the Vertex the release button locks into the bottom of the M System. A fully populated Vertex M will operate with enclosure. one supply. You may replace the defective supply while the system continues to monitor.

  • Page 46: Replace Supply

    Vertex M 24-Point Continuous Monitor 5.9 PLC Module Battery Backup Check 5.7.2 Replace Supply 1. Insert new supply in housing. 1. For status of battery locate indicator as shown in photo on the left. 2. Verify handle is on the left of the power supply.

  • Page 47: File Maintenance

    2. Make an offline backup copy of the files listed below in . The following files on the Vertex M should be copied to either a backup location on your local area network, removable media or a CD-R/CD-RW disk.

  • Page 48: Optics Cleaning

    ChemCam. C:\HMI\ ChemCam Database mdb * ChemCam * Required if stored locally on the Vertex M System NOTE: Database files are size limited to a maximum of 2Gb. Table 5-2. File Locations 5.11 Optics Cleaning Clean Chemcassette optics annually or whenever ®...
  • Page 49 Vertex M 24-Point Continuous Monitor Section 5 - Maintenance 5-16...

  • Page 50: Troubleshooting

    6 Troubleshooting Vertex M Technical Handbook...

  • Page 51: General System Problems

    Maintenance and instrument faults are Vertex M System self-diagnostic messages. They alert you to operation abnormalities by displaying a message with a brief description. The Vertex M System also stores the faults in the event history list. Also included in this chapter are information events which are records of non-fault activities that may aid in troubleshooting.
  • Page 52 LCD Display Symptom Problem Recovery Faulty connection at DAq Check connection at SVGA connector on back of DAq Faulty connection at display Check connection on back of display Check power cable between power distribution box and display No power to display power supply No display Touch the LCD screen...
  • Page 53 Check cable connection to Ethernet port Note: Use only the Ethernet connection on the back of the data Incorrect network connection acquisition computer. The Ethernet hub in the Vertex M System Vertex M not appearing is only for Vertex M internal use.

  • Page 54: Maintenance Faults

    6.3 Maintenance Faults A maintenance fault indicates the Vertex M System requires attention but is continuing to monitor. When a maintenance fault occurs, the following actions take place within the Vertex M System: • The LED indicator flashes yellow on the analyzer with the fault. See Table 6-1.
  • Page 55 Relieve/reduce pressure PRESSURE Pressure between sampling atmospheric pressure location and monitor while in idle Transducer error Calibration error Contact Honeywell Analytics Service Defective sensor Contact Honeywell Analytics Service Offset incorrect Contact Honeywell Analytics Service FLOW ADJ ERR High Flow After cc/min.
  • Page 56 Replace all orifices with flow orifices installed 0.015 in orifices (p/n 1290K0009 per Analyzer) Check valve on inactive Replace check valve pump leaking Contact Honeywell Analytics Service OPTICS MAINT Optics Drive Drive LED drive required to set Clean optics High-Cleaning...
  • Page 57 Replace with supply SUPPLY Fail/missing available 0060-0020 BAD OPTICS Optics Sum of error 1.0: Front block reads Cold Environment Relocate Vertex M TEMP Temperature codes 1.0 to <0˚C Out Of Range 64.0 2.0: Front block reads Electronic problem Replace front optics block >60˚C...
  • Page 58 Ambient pressure at Revise installation the optional Line Integrity sampled point differs Test from Vertex M exhaust Disable LIT for affected by more than 0.3 in Hg point (1 KPa) Check valve not seating Replace check valve Coordination Error code 1.0...
  • Page 59 Event Event List Desc. Event History Data Field Problem Possible Cause Recovery Number (Short) Description AUTOBALANCE Flow No. of Failed Detailed failures can be determined by the data from the accompanying info FAIL Autobalance Attempts event(s) by using the table below. Failed Anomaly encountered Repeat Auto balance...

  • Page 60: Instrument Faults

    An instrument fault indicates a loss of monitoring on one or more points. When an instrument fault occurs, the following actions take place within the Vertex M System: The LED indicator flashes yellow on the analyzer with the fault. See Table 6-1.
  • Page 61 FAILURE optics reading Contact Honeywell exceeded limits service Optics board defective Contact Honeywell service Sensor interface defective Contact Honeywell service Optics LED not properly Perform Load CC calibrated Operation to recalibrate GAS TABLE Gas Table Error Gas table corrupt or...
  • Page 62 6 in Hg failed - 1 or 2 vacuum while Fault 112 Circuit breaker tripped Circuit breakers are self active. resetting. Contact Honeywell Service LOSS OF Loss of Flow cc/min. Flow less than 180 cc/ Perform Auto Balance FLOW min.
  • Page 63 Event Event List Event History Data Field Problem Possible Cause Recovery Number Desc. (Short) Description NO PYRO No Pyrolyzer No mains power at Internal thermal fuse Check cooling fan, MAINS PWR Mains Power points 5-8 opened replace thermal fuse No mains power at points 1-4 No mains power at all 8 Pyro mains switch not on...
  • Page 64 Software anomaly. cable connection on failure optics block. Defective optics block. the sensor board. Cycle power to analyzer. Contact Honeywell service. OPTICS REF Optics reference Reference The signal detected at Degraded optics block. Contact Honeywell service. FAIL...
  • Page 65 OPT REF ADJ Optics reference Error code Optics block self- Cycle power to analyzer. TIMEOUT adjustment adjustment timeout. Contact Honeywell service. timeout COM AZ # # OPC To Az ## Analyzer not Analyzer powered down Check switch on power BROKEN...

  • Page 66: Information Events

    6.5 Information Events The Vertex M System enters informational and other non-fault events into the event history database. These do not require any action by the user. Use the event history to check the status of the monitor. Event Type In History...
  • Page 67 Event Type In History Event History Message Possible Cause INFO LED Drive Adjusted Load CC INFO Monitoring stopped for no pts All points disabled by faults INFO New Chemcassette Was Installed User initiated action INFO New Sector Started Normal maintenance INFO Optics Verified Successfully Load CC...

  • Page 68: Lit-Related Informational Events

    Note: If additional or replacement Vertex M Analyzers are purchased without specifying the LIT option, no faults will be generated for the lack of the option in the new analyzer. However, an “INFO” message will be logged in the Event History each time the LIT option is invoked.

  • Page 69: Manual Analyzer Override

    6.6 Manual Analyzer Override files can slow down the response of the DAq. To confirm a non-responsive DAq as opposed to frozen/locked-up, The Vertex M Analyzer is equipped with a “Manual check the clock located in the upper right hand corner Override” button...
  • Page 70 Analyzer Removal Figure 6-3. Vertex M Analyzer Removal Key and Slot Location 2. Locate the Ethernet cable on the rear panel and disconnect it. Analyzer Communications (Ethernet) Figure 6-4. Analyzer Ethernet Communication Cable Location Section 6 - Troubleshooting 6-21...
  • Page 71 3. Open the side of the Analyzer by unscrewing the 4 thumbscrews at the top of the left side. Figure 6-5. Analyzer 4. Approximately 20 seconds after the Ethernet Cable has been disconnected, the Analyzer will recognize that it has lost communications with the DAq and activate the “Manual Override” button shown in Figure 6-1.
  • Page 72 time in millesconds Alarm Fault Mon State State State none black green maintenance amber black idle instrument amber black black black none green black pyrolyzer m or i green black amber warmup green black none green black maintenance amber green monitoring instrument amber...
  • Page 73 Section 6 - Troubleshooting 6-24...
  • Page 74 Vertex M 24-Point Continuous Monitor A Installation Drawings Vertex M Technical Handbook...

  • Page 75: Appendix A - Installation Drawings

    Vertex M 24-Point Continuous Monitor A.1 Introduction Appendix A - Installation Drawings...

  • Page 76: Floor Space Requirements

    Vertex M 24-Point Continuous Monitor A.2 Floor Space Requirements Appendix A - Installation Drawings...

  • Page 77: General Considerations And Cooling

    Vertex M 24-Point Continuous Monitor A.3 General Considerations and Cooling Appendix A - Installation Drawings...

  • Page 78: General Wiring

    Vertex M 24-Point Continuous Monitor A.4 General Wiring Appendix A - Installation Drawings...
  • Page 79 Vertex M 24-Point Continuous Monitor Appendix A - Installation Drawings...

  • Page 80: 4-Port Manifold Option

    Vertex M 24-Point Continuous Monitor A.5 4-Port Manifold Option Appendix A - Installation Drawings...

  • Page 81: Floor Mounting Option

    Vertex M 24-Point Continuous Monitor A.6 Floor Mounting Option Appendix A - Installation Drawings...
  • Page 82 Vertex M 24-Point Continuous Monitor Appendix A - Installation Drawings...
  • Page 83 Vertex M 24-Point Continuous Monitor A Specifications Vertex M Technical Handbook...

  • Page 84: Filter Compatibility

    Nitrogen Dioxide Nitrogen Trifluoride Filters have an arrow on the side of the filter pointing COCl Phosgene in the direction of airflow toward the Vertex M system. Phosphine Replacement of filters is site dependent. Silane Sulfur Dioxide Filter A - P/N 780248...

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