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Instruction Guide
409TD
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
CustomerService@KargoMaster.com
20190923R2
DATE: ______________

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Summary of Contents for Kargo Master 409TD

  • Page 1 Instruction Guide 409TD Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20190923R2 DATE: ______________...
  • Page 2: Table Of Contents

    Instructions – 409TD *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products.
  • Page 3: Parts List

    Instructions – 409TD Parts For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
  • Page 4: Hardware List

    Instructions – 409TD Hardware For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4...
  • Page 5: Step 1 - Rear Foot Mounting (Excluding Extended Van)

    Instructions – 409TD Ford Transit (EXCLUDING High Roof Extended) Step 1 – Rear Mounting  Locate the threaded inserts at the rear of the van. Plugs will need to be removed. 130” Wheel Base 148” Wheel Base ** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van.
  • Page 6: Step 2A - 130" Wheel Base - Front Mount

    Instructions – 409TD Step 2A – Front Mount on 130” Wheel Base (Low/Mid Roof)  Locate the other threaded inserts at the front of the van. Remove plugs. ** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van.
  • Page 7 Instructions – 409TD  Passenger side shown, repeat on driver side.  Snug tighten. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7...
  • Page 8: Step 2B - 148" Wheel Base - Front Mount

    Instructions – 409TD Step 2B – Front Mount on 148” Wheel Base (Low/Mid/High Roof excluding Extended)  Locate the other threaded inserts at the front of the van. Remove plugs. ** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van.
  • Page 9 Instructions – 409TD  Passenger side shown, repeat on driver side.  Snug Tighten. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9...
  • Page 10: Step 3A - Extended - Rear Foot Mounting

    Instructions – 409TD Transit 148”Wheelbase, High Roof, Extended Step 3A - Extended - Rear Foot Mounting ** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van. ** ...
  • Page 11: Step 3B - Extended - Front Mount

    Instructions – 409TD Step 3B - Extended - Front Mount  Locate the other two threaded inserts at the front of the van. Remove plugs. ** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van.
  • Page 12: Install Rear Feet

    Instructions – 409TD Step 4 – Install Rear Feet  Bolt large foot (has a cut out) to the rear mount previously installed using 5/16” x 7/8” hex head bolt, two 5/16” flat washers and a 5/16” nyloc nut. (Passenger side shown without roof and...
  • Page 13: Install Front Feet

    Instructions – 409TD Step 5 – Install Front Feet  Mount the tall foot to the previously installed rail using a 5/16” x 7/8” hex head bolt, two 5/16” flat washers and a 5/16” nyloc nut.  Be sure the distance between the two feet closely matches the distance between the bows on the ladder rack being installed.
  • Page 14: Feet To Rack

    Instructions – 409TD Step 6 – Feet to Rack  Place assembled ladder rack on top of the previously installed feet.  Measure width between the mounts on the van.  Center the assembled rack on top of the installed feet. Align bow with the same slot on opposig ends.
  • Page 15 Instructions – 409TD Go back and square the rack. Ensure all hardware is tight. This includes into the roof, within the rack assembly and the mounting of the rack to roof mounts. Your installation is complete. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST)

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