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Veeder-Root TLS-HLD Manual

Veeder-Root TLS-HLD Manual

Site prep manual
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Manual No: 577013-784
●
Revision: C
TLS-HLD
Site Prep Manual

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Summary of Contents for Veeder-Root TLS-HLD

  • Page 1 Manual No: 577013-784 ● Revision: C TLS-HLD Site Prep Manual...
  • Page 2 Notice Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.

  • Page 3: Table Of Contents

    Input/Output Wiring Positions and Labeling ............19 Connecting Probes to the Console - Observe Polarity ...........19 Applying Power to System TLS-HLD Cold Boot - Initial Power Up ................21 TLS-HLD Cold Boot - RAM Clear ...................21 TLS-HLD Warm Boot ......................21 RS-232 Communications RS-232 Peripheral Equipment Requirements ..............22...
  • Page 4 Table of Contents Dip Switch Settings....................24 RS-232 Serial Communication Setup ................24 DB-9 Connector Pin-Outs ....................25 RS-232 Commands TLS-HLD RS-232 Serial Commands ................26 Function Code: ......................001 27 Function Code: ......................003 28 Function Code: 201 ......................29 Function Code: 205 ......................30 Function Code: 504 ......................31...
  • Page 5 Probe Float/Boot Installation ..............12 Figure 7. TLS-HLD Probe Installation Example - Underground Storage Tank..13 Figure 8. TLS-HLD Probe Installation Example - Above ground Storage Tank ..14 Figure 9. Example Probe Wiring Run in Buried Rigid Conduit .......15 Figure 10. Example Probe Wiring Run Via Direct Burial Cable ........16 Figure 11.

  • Page 6: Regulatory Agency Console Documentation

    This manual describes the site preparation and console installation procedures for the TLS-HLD Console. This manual assumes that you installing the TLS-HLD in a new site (before pavement is put down and with no wiring runs in place). Among the topics covered are: •...

  • Page 7: Safety Symbols

    Introduction Safety Symbols Safety Symbols The following safety symbols may be used throughout this manual to alert you to important safety hazards and precautions EXPLOSIVE FLAMMABLE Fuels and their vapors are extremely Fuels and their vapors are extremely explosive if ignited. flammable.

  • Page 8: Site Considerations

    Circuitry within the TLS-HLD Console barrier forms an intrinsically safe, energy-limited system. This system makes TLS-HLD probes safe for use in a Class I, Group D hazardous location. TLS-HLD probe wiring is intrinsically safe only when connected to Veeder-Root's TLS-HLD Console.

  • Page 9: National Electrical Code Compliance

    1000 feet. Wire runs must be less than 1000 feet to meet intrinsic safety requirements. Splices Veeder-Root recommends that no splices be made in the wire run between a probe junction box and the console. Each splice degrades signal strength and could result in poor system performance.

  • Page 10: Probe Wiring Safety Issues

    Selecting a Console Location WARNING Explosive vapors or flammable liquids could be present near locations where fuels are stored or being dispensed. The TLS-HLD Console is not explosion proof. An explosion or fire resulting in serious injury or death, property loss and equipment damage could occur if the console is installed in a volatile, combustible or explosive atmosphere (Class I, Division 1 or 2).
  • Page 11 Site Considerations Selecting a Console Location • A maximum relative humidity of 95% RH (non-condensing) at temperatures up to 40°C. • Console may be powered by either 120 or 240 Vac. A switch-mode power supply automatically detects the input voltage (no jumpers required). •...

  • Page 12: Console Installation

    Install metal conduit (1/2” I.P.S.) between the console and the power panel. Figure 3 shows the three designated knockouts (one each on top, left side, and bottom) through which power wiring can safely enter the console. 1000 mm (Maximum) VEEDER-ROOT Height Level Display To an external alarm (i.e., Forecourt Alarm)- Communication...

  • Page 13: Figure 3. Console Dimensions And Designated Conduit Knockouts

    Console Installation Mounting the Console 5.3'' 0.93'' (135 mm) (23,6 mm) 0.93'' (23,6 mm) 7.4" (188 mm) 0.34'' 6.7" consoles\tls50dimen.eps (8,6 mm) typ. (170 mm) 6.4'' (163 mm) 0.7'' (17,8) 5.7'' (145 mm) 2.6'' (66) 0.22'' (5,6 mm) dia. console mounting holes (4 places) 1/2-inch IPS and .56 inch (22 &...

  • Page 14: Wiring The Console

    Console Installation Wiring the Console Wiring the Console WARNING The console contains voltages which can be lethal. It is connected to devices that must be intrinsically safe. Connecting power wires to a live circuit can cause electrical shock that may result in serious injury or death.

  • Page 15: Mag Probe Assembly

    Mag Probe Assembly The following assembly instructions are for Global Mag Plus an Mag Plus probes. For other probe types follow assembly instructions included with probe. Attaching Probe Canister Spacer Rings 1. Open the probe shipping carton so that you have access to the probe. Also open the installation kit. 2.

  • Page 16: Figure 5. Installing Probe Canister Spacer Rings

    Mag Probe Assembly Attaching Cable Connector to Probe Canister tls2/figure12.eps Legend for numbered boxes After setting vanes (see insert) install top spacer ring. Orient locking tabs as shown, and then slide ring over top of canister until tabs snap into groove in canister. Probe canister After setting vanes (see insert) install bottom spacer ring.

  • Page 17: Figure 6. Probe Float/Boot Installation

    Mag Probe Assembly Attaching Cable Connector to Probe Canister tls2/figure13.eps Legend for numbered boxes Bottom of probe shaft 4-Inch Floats Product float - slide on probe shaft first Water float - (Optional) slide on probe shaft second. Boot - slide on probe shaft last Or (different float size) 3-Inch Floats 2-Inch Floats...

  • Page 18: Probe Installation

    Probe Installation Each probe supplied by Veeder-Root is accompanied by an assembly manual which details the assembly of the probe. Figure 7 and Figure 8 illustrate how to install the assembled probe either in an underground tank, and in an above ground tank.

  • Page 19: Probe Conduit Installation

    3/4" ID Side view Mag Probe (rests on bottom) probes\astpbins.eps Figure 8. TLS-HLD Probe Installation Example - Above ground Storage Tank Probe Conduit Installation WARNING Probes operate in areas where flammable liquids and explosive vapors may be present. Improper installation may result in fire or explosion causing serious injury or death.

  • Page 20: Wiring Run Methods

    Probe Installation Wiring Run Methods Wiring Run Methods T w o w i r i n g r u n m e t h o d s a r e c o m m o n l y u s e d f o r p r o b e s - S h i e l d e d w i r i n g p u l l e d t h r o u g h b u r i e d , s e a l e d 1 / 2 ” r i g i d c o n d u i t ;...

  • Page 21: Figure 10. Example Probe Wiring Run Via Direct Burial Cable

    Probe Installation Pulling Wires for Probes WARNING Direct burial cable can be installed in hazardous locations where fuel and vapor may be present. It is specifically designed for certain uses only. It must be installed in the correct manner. Installing the cable incorrectly or without proper precautions can result in fire, explosion, electrical shock, hazardous conditions as well as equipment damage or inaccurate inventory control.

  • Page 22: Sealing Field Connections

    Probe Installation Sealing Field Connections Figure 11 diagrams a typical probe field wiring connection in the junction box. Do not ground drain wire in junction box Black PROBE From Seal-off Terminal Probe Block In White Console 1/2'' rigid conduit Epoxy sealed connections in a probes\3mpwir.eps weatherproof junction box Figure 11.

  • Page 23: Connecting Probes To The Console

    Probe Installation Connecting Probes to the Console From probe, sensor, or transducer To console Make sure that the ends of cable sheathing are sub- merged in sealant Tie wrap Wire nuts Instructions: NOTE: When temperature is below 50˚F (10˚C), keep 4.

  • Page 24: Probe Wiring Precautions

    Probe Installation Probe Wiring Precautions Probe Wiring Precautions To The Installer! You Must Read And Understand This Information. INPUT/OUTPUT WIRING POSITIONS AND LABELING In all cases, the devices wired to the console’s input/output terminal blocks must be recorded to prevent improper replacement during installation or service.

  • Page 25: Figure 14. Connecting Probe Wiring To Console

    Probe Installation Probe Wiring Precautions WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY. Black wire from probe NO REPAIRS SHOULD BE ATTEMPTED. REFER SERVICING TO QUALIFIED connects to terminal PERSONNEL ONLY. PROBE 6 PROBE 5 White wire from probe SETUP PROBE 4 connects to + terminal PROBE 3...

  • Page 26: Applying Power To System

    RAM clear request with the message: RAM CLEAR, then turn the power Off. Move the jumper back onto pins 1 and 2. TLS-HLD Warm Boot Once the system is setup, every time power to the TLS-HLD is switched Off and On, the software will run a self- diagnostic warm boot program and display the test results:...

  • Page 27: Rs-232 Communications

    TO A DEVICE LESS THAN 50 FEET FROM THE CONSOLE Veeder-Root recommends that you use a null-modem cable no longer than 50 feet (15 m) for direct connections between the console and a remote device. Cable runs longer than 50 feet can result in data errors, component damage, or both.

  • Page 28: Surge Protection For Communication Devices

    RS-232 Communications Surge Protection for Communication Devices Computer Console consoles\tlshld\shmodm.eps DB-9 Connector VEEDER-ROOT Available Port DB-25 Connector Height Level Display DB-9 Connector 2 Twisted Pairs (24 - 26 AWG) DB-25 Connector DB-25 Connector RTS/DTR RTS/DTR CONTROL CONTROL Loopback Loopback Normal Normal Flash red &...

  • Page 29: Restricting System Programming Access

    RS-232 Communications Restricting System Programming Access Restricting System Programming Access To protect against unauthorized access to system operation, two security features can be enabled. These switches are located on the Power Supply Board next to the power wiring terminals (see Figure 16 below). Consoles are shipped from the factory with all switches in the open position.

  • Page 30: Db-9 Connector Pin-Outs

    • Serial Language options: English; default English • Veeder-Root RS-232 command protocol format. For more information on the command format, consult the Veeder- Root Serial Interface Manual. DB-9 Connector Pin-Outs Communicating with the Console from a remote computer is done through a RS-232 serial port (DB-9 connector) on the bottom of the console.

  • Page 31: Rs-232 Commands

    RS-232 Commands TLS-HLD RS-232 Serial Commands System Reset ............

  • Page 32: Function Code: 001

    RS-232 Commands Function Code: 001 Function Code: 001 Function Type: System Reset Version 1 Command Format: Display: <SOH>S00100 Computer: <SOH>s00100 Typical Response Message, Display Format: <SOH> S00100 <ETX> Typical Response Message, Computer Format: <SOH>s001000000000000&&CCCC<ETX> Notes: 1. 0000000000 - Not Used. 2.

  • Page 33: Function Code

    RS-232 Commands Function Code: 003 Function Code: 003 Function Type: Remote Alarm Reset Version 1 Command Format: Display: <SOH>S00300 Computer: <SOH>s00300 Typical Response Message, Display Format: <SOH> S00300 <ETX> Typical Response Message, Computer Format: <SOH>s0030000000000&&CCCC<ETX> Notes: 1. 0000000000 - Not Used 2.

  • Page 34: Function Code: 201

    RS-232 Commands Function Code: 201 Function Code: 201 Function Type: In-Tank Inventory Report Version 1 Command Format: Display: <SOH>I201TT Computer: <SOH>i201TT Typical Response Message, Display Format: <SOH> I201TT TANK HEIGHT WATER TEMP 48.9 37.3 <ETX> Typical Response Message, Computer Format: <SOH>i201TT0000000000TT0ssssNNFFFFFFFF...

  • Page 35: Function Code: 205

    RS-232 Commands Function Code: 205 Function Code: 205 Function Type: In-Tank Status Report Version 1 Command Format: Display: <SOH>I205TT Computer: <SOH>i205TT Typical Response Message, Display Format: <SOH> I205TT TANK STATUS ALL FUNCTIONS NORMAL <ETX> Typical Response Message, Computer Format: <SOH>i205TT0000000000TTnnAA... TTnnAA&&CCCC<ETX>...

  • Page 36: Function Code: 504

    RS-232 Commands Function Code: 504 Function Code: 504 Function Type: Set System (RS-232) Security Code Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S50400aaaaaa <SOH>I50400 Computer: Computer: <SOH>s50400aaaaaa <SOH>i50400 Typical Response Message, Display Format: <SOH> I50400 aaaaaa <ETX> Typical Response Message, Computer Format: <SOH>i504000000000000aaaaaa&&CCCC<ETX>...

  • Page 37: Function Code: 50C

    RS-232 Commands Function Code: 50C Function Code: 50C Function Type: Set Remote Printer Page Eject Flag Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S50C00f <SOH>I50C00 Computer: <SOH>s50C00f Computer: <SOH>i50C00 Typical Response Message, Display Format: <SOH> I50C00 <ETX> Typical Response Message, Computer Format: <SOH>i50C000000000000f&&CCCC<ETX>...

  • Page 38: Function Code: 517

    RS-232 Commands Function Code: 517 Function Code: 517 Function Type: Set System Type & Language Flags Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S51700ULL <SOH>I51700 Computer: <SOH>s51700ULL Computer: <SOH>i51700 Typical Response Message, Display Format: <SOH> I51700 <ETX> Typical Response Message, Computer Format: <SOH>i517000000000000ULL&&CCCC<ETX>...

  • Page 39: Function Code: 601

    RS-232 Commands Function Code: 601 Function Code: 601 Function Type: Set Tank Configuration Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S601TTf <SOH>I601TT Computer: <SOH>s601TTf Computer: <SOH>i601TT Typical Response Message, Display Format: <SOH> I601TT <ETX> Typical Response Message, Computer Format: <SOH>i601TT0000000000TTf...

  • Page 40: Function Code: 608

    RS-232 Commands Function Code: 608 Function Code: 608 Function Type: Set Tank Tilt Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S608TTHHH.HH <SOH>I608TT Computer: Computer: <SOH>s608TTFFFFFFFF <SOH>i608TT Notes: TT - Tank Number (Decimal, 00 = all) HHH.HH - Tank Tilt, (Decimal) FFFFFFFF - Tank Tilt, (ASCII Hex IEEE float) Typical Response Message, Display Format: <SOH>...

  • Page 41: Function Code: 881

    RS-232 Commands Function Code: 881 Function Code: 881 Function Type: Set Communication Port Data Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S881CCBBBBBPSDTAA <SOH>I881CC Computer: Computer: <SOH>i881CC <SOH>s881CCBBBBBPSDTAA Typical Response Message, Display Format: <SOH> I881CC CC BBBBB P S D T AA <ETX>...

  • Page 42: Function Code: 882

    RS-232 Commands Function Code: 882 Function Code: 882 Function Type: Initialize Communication Port Data Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S882CC149 <SOH>I882CC Computer: <SOH>s882CC149 Computer: <SOH>i882CC Notes: 1. 149 - This verification code must be sent to confirm the command Typical Response Message, Display Format: <SOH>...

  • Page 43: Function Code: 883

    RS-232 Commands Function Code: 883 Function Code: 883 Function Type: Set Serial Communication Language Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S88300LL <SOH>I88300 Computer: <SOH>s88300LL Computer: <SOH>i88300 Typical Response Message, Display Format: <SOH> I88300 <ETX> Typical Response Message, Computer Format: <SOH>i883000000000000LL&&CCCC<ETX>...

  • Page 44: Function Code: 884

    RS-232 Commands Function Code: 884 Function Code: 884 Function Type: Set Serial Handshaking Version 1 Command Format: Set: Inquire: Display: Display: <SOH>S88400f <SOH>I88400 Computer: <SOH>s88400f Computer: <SOH>i88400 Typical Response Message, Display Format: <SOH> I88400 <ETX> Typical Response Message, Computer Format: <SOH>i884000000000000f&&CCCC<ETX>...

  • Page 45: Function Code: 902

    RS-232 Commands Function Code: 902 Function Code: 902 Function Type: System Revision Level Report Version 1 Command Format: Display: <SOH>I90200 Computer: <SOH>i90200 Typical Response Message, Display Format: <SOH> I90200 SOFTWARE# 349787-vvv-rrr B CREATED - YY.MM.DD.HH.mm <ETX> Typical Response Message, Computer Format: <SOH>i902000000000000SOFTWARE# 347871-vvv-rrrCREATED - YY.MM.DD.HH.mm&&CCCC<ETX>...

  • Page 46: Function Code: A01

    RS-232 Commands Function Code: A01 Function Code: A01 Function Type: Probe Type and Serial Number Version 1 Command Format: Display: <SOH>IA01TT Computer: <SOH>iA01TT Typical Response Message, Display Format: <SOH> IA01TT PP KKKK LLLL.LL SSSSSS cccc <ETX> Notes: 1. TT - Tank Number (Decimal, 00 = all) 2.

  • Page 47: Function Code: A02

    RS-232 Commands Function Code: A02 Function Code: A02 Function Type: Probe Factory Dry Calibration Values Version 1 Command Format: Display: <SOH>IA02TT Computer: <SOH>iA02TT Typical Response Message, Display Format: <SOH> IA02TT TT PP CCC.CCCC <ETX> Notes: 1. TT - Tank Number (Decimal, 00 = all) 2.

  • Page 48: Function Code: A10

    RS-232 Commands Function Code: A10 Function Code: A10 Function Type: Probe Last Sample Buffers Version 1 Command Format: Display: <SOH>IA10TT Computer: <SOH>iA10TT Typical Response Message, Display Format: <SOH> IA10TT TT PP nnnnn ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss...

  • Page 49: Function Code: A11

    RS-232 Commands Function Code: A11 Function Code: A11 Function Type: Probe Fast Average Buffers Version 1 Command Format: Display: <SOH>IA11TT Computer: <SOH>iA11TT Typical Response Message, Display Format: <SOH> IA11TT TT PP nnnnn ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss...

  • Page 50: Function Code: A12

    RS-232 Commands Function Code: A12 Function Code: A12 Function Type: Probe Standard Average BuffersVersion 1 Command Format: Display: <SOH>IA12TT Computer: <SOH>iA12TT Typical Response Message, Display Format: <SOH> IA12TT TT PP nnnnn ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss ssss.sss...

  • Page 51: Troubleshooting

    At the end of the Troubleshooting section you will find a list of specifications and a chart showing the probes that can be used with the TLS-HLD Console. Dual-Function Front Panel Keys Two of the six front panel keys have dual functions [Figure 18].
  • Page 52 Troubleshooting Probe Diagnostic Menu Table 1.- Diagnostics Menu Menu Display Sequence Display Notes and/or Instructions ↵ Diagnostics Press key to enter Diagnostics. You can also press the Print key to print Diagnostics out the Diagnostic Report if you have made the correct comm setup selec- ↵...

  • Page 53: Probe Diagnostic Report

    0xhhhh 0xhhhh 0xhhhh Replacing the CPU Board The CPU board in the TLS-HLD must be replaced when: • A system self-test failure occurs during a warm or cold boot, or • The display contains garbled messages and/or the voltage between the GND and 8V test points on the back of the CPU board is within 7 - 9 Vdc;...

  • Page 54: Figure 19. Cpu Board Voltage Test Points

    5. Replace the CPU board reversing the above steps. 6. Follow the instructions in “TLS-HLD Cold Boot - Initial Power Up” on page 21.

  • Page 55: Prom Chip Replacement (Software Upgrade)

    6. Remove the PROM chip following instructions in Figure 20. 7. Replace the PROM chip following instructions in Figure 21. 8. Replace the CPU board in the front door of the TLS-HLD. Connect the CPU board cable to J1 on the Power Supply board.

  • Page 56: Figure 20. Removing Prom Chip

    Troubleshooting PROM Chip Replacement (Software Upgrade) Chip socket Chip Removal Tool (Digikey Part No. K293-ND, Removable or equivalent) chip Lifting hooks Chip removal slots Chip socket Chip Removal Tool (P/N 576036-022) lifting hooks Incorrect Correct go down in Angle Angle slots and under chip until tool rests on socket...

  • Page 57: Figure 21. Replacing Prom Chip

    Troubleshooting PROM Chip Replacement (Software Upgrade) These voltage test points are on the back of the CPU board (directly behind this upper left corner)) Cable to Power Supply Board LED1 PROM chip socket consoles\tls50\50cpurm.eps 1) Orient PROM so that the small indented dot on top of the chip is on the same side with the small triangle embossed in the socket's base;...

  • Page 58: Replacing The Power Supply Board

    Troubleshooting Replacing the Power Supply Board Replacing the Power Supply Board The Power Supply board must be replaced when: • Probe data is not being processed, or • The voltage between the GND and 8V test points [Figure 19] on the back of the CPU board is less than 7 Vdc. 1.

  • Page 59: Alarm Cause/Action Table

    Troubleshooting Alarm Cause/Action Table • INVALID HEIGHT (only probes that use two floats) - If the water float and the product float are too close together to provide reliable height data, the Invalid Height alarm will activate. • LOW TEMPERATURE (only probes with temperature option) - If the Probe is reporting a temperature lower than -4° F (-19.8°...

  • Page 60: Console Specifications

    The Power Supply board fuses F1 and F2 are NOT field replaceable The rating for both fuses is 2 A, Type T [Time Lag]. SIGNAL INPUT SPECIFICATIONS • Up to 6 probes monitored with TLS-HLD • Probe data: 0.15 A at 12 volts SIGNAL OUTPUT SPECIFICATIONS •...

  • Page 61: Tls-Hld Probe Circuit Codes

    Console Specifications TLS-HLD Probe Circuit Codes TLS-HLD Probe Circuit Codes Table 3 lists the probes that can be used with the console. Table 3.- Mag Probe Minimum Detected Fluid Levels 2” Floats Name Min. Min. Circuit Plate Water Fuel Water...
  • Page 62 For technical support, sales or other assistance, please visit: www.veeder.com...

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