Table Of Contents; General Information; Toc Of Sct - Mazda 6 2009 Bodyshop Manual

GENERAL INFORMATION
Toc of SCT
GENERAL INFORMATION . . . . 00-00

Toc of SCT

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GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER
(VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00-00-2
2009 MY . . . . . . . . . . . . . . . . . . . . . . . . 00-00-2
2010 MY . . . . . . . . . . . . . . . . . . . . . . . . 00-00-3
VEHICLE IDENTIFICATION NUMBERS
(VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00-3
2009 MY . . . . . . . . . . . . . . . . . . . . . . . . 00-00-3
2010 MY . . . . . . . . . . . . . . . . . . . . . . . . 00-00-3
HOW TO USE THIS MANUAL . . . . . . . . . 00-00-4
Efficient Replacement of
Body Panels . . . . . . . . . . . . . . . . . . . . 00-00-4
Symbols of Panel Replacement . . . . . . 00-00-4
Body Dimensions
(Flat-plane Dimensions) . . . . . . . . . . . 00-00-5
Body Dimensions
(Straight-line Dimensions) . . . . . . . . . 00-00-6
Symbols of Body Dimensions . . . . . . . . 00-00-9
AIR BAG SYSTEM
SERVICE WARNINGS . . . . . . . . . . . . . . 00-00-9
Air Bag Module Inspection . . . . . . . . . . 00-00-9
Air Bag Module Handling . . . . . . . . . . . 00-00-9
Side Air Bag Module Handling . . . . . . . 00-00-10
SAS Control Module Handling . . . . . . . 00-00-10
Side Air Bag Sensor Handling. . . . . . . . 00-00-10
Pre-tensioner Seat Belt Inspection . . . . 00-00-10
SERVICE PRECAUTIONS . . . . . . . . . . . . 00-00-11
Arrangement of Workshop . . . . . . . . . . 00-00-11
Safety Precautions . . . . . . . . . . . . . . . . 00-00-11
Vehicle Protection . . . . . . . . . . . . . . . . . 00-00-11
Remove Dangerous Articles . . . . . . . . . 00-00-11
Use of Pulling Equipment . . . . . . . . . . . 00-00-12
Prevent Short Circuits . . . . . . . . . . . . . . 00-00-12
End of Toc
BM: GENERAL INFORMATION
EFFICIENT REMOVAL OF
BODY PANELS . . . . . . . . . . . . . . . . . . . 00-00-12
Body Measurements . . . . . . . . . . . . . . 00-00-12
Prevention of Body Deformation. . . . . . 00-00-13
Selection of Cut-and-join Locations . . . 00-00-13
Removal of Associated Parts . . . . . . . . 00-00-13
Rough Cutting of Damaged Panel . . . . 00-00-13
EFFICIENT INSTALLATION OF
BODY PANELS . . . . . . . . . . . . . . . . . . . 00-00-13
Checking Preweld Measurements And
Watching . . . . . . . . . . . . . . . . . . . . . . 00-00-13
Welding Notes . . . . . . . . . . . . . . . . . . . 00-00-14
Spot Welding Notes . . . . . . . . . . . . . . . 00-00-14
Checking Weld Strength. . . . . . . . . . . . 00-00-15
INSTALLATION PREPARATIONS. . . . . . 00-00-16
Rough Cutting of New Parts. . . . . . . . . 00-00-16
Determination of Welding Method . . . . 00-00-16
Making Holes for CO
Arc Welding . . . 00-00-16
2
Application of Weld-through Primer . . . 00-00-17
ANTICORROSION, SOUND INSULATION,
AND VIBRATION INSULATION . . . . . . 00-00-17
Body Sealing . . . . . . . . . . . . . . . . . . . . 00-00-17
Application of Undercoating . . . . . . . . . 00-00-17
Application of Rust Inhibitor . . . . . . . . . 00-00-18
Application of Floor Silencer. . . . . . . . . 00-00-18
BODY COLORS. . . . . . . . . . . . . . . . . . . . 00-00-18
Color Code and Color Name . . . . . . . . 00-00-18
Verification of Primary Color Mixture for
Body Color . . . . . . . . . . . . . . . . . . . . . 00-00-18
ABBREVIATION . . . . . . . . . . . . . . . . . . . 00-00-18
IDENTIFICATION NUMBER
LOCATIONS . . . . . . . . . . . . . . . . . . . . . 00-00-19
Vehicle Identification Number (VIN) . . . 00-00-19
Engine Identification Number . . . . . . . . 00-00-19
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SECTION
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