Carlisle Binks 102-2400 FRP Service Manual

Carlisle Binks 102-2400 FRP Service Manual

Air-assisted airless century spray guns

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SERVICE MANUAL
EN
AIR ASSIST
AIR CAP
CATALYST
INJECTOR
CENTURY TIP
102-2400 Century Wet-Out Gun
111-4052
Wrench
102-2521
Catalyst Injector
102-2526
Catalyst Injector
102-2531
Catalyst Injector
106-1170
Start Up Kit
102-2494
Night Cap
WARNING — HIGH PRESSURE — WARNING
FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INTERNAL INJURY
BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
Be sure you understand ALL of the following instructions
thoroughly BEFORE operating any part of the airless equip-
ment system. CONSULT YOUR BINKS REPRESENTA-
TIVE TO CLEAR UP ANY ITEMS OF INSTRUCTION
YOU DO NOT UNDERSTAND.
1. Under no circumstances should the spray gun be carelessly
handled nor its spray (even when the nozzle is removed)
directed at close proximity at any part of the human body.
2. NEVER clean, change, or remove nozzle from the spray
gun without doing the following:
a. Lock trigger (62) by pushing forward. Rotate locking
block in upward position.
b. Shut off pump and turn off air supply.
c. Release fluid pressure in the entire system, from pump
to spray gun. Stop pump in down position.
3. NEVER attempt to force the flow of liquid backward
through the gun.
77-2520-R15 (5/2019)
Binks MODELS 102-2400 FRP,
AIR-ASSISTED AIRLESS
102-2500 GEL-COAT, AND
CENTURY SPRAY GUNS
102-2545 VINYL ESTER
MODELS 102-2400 FRP, 102-2500 GEL-COAT,
AIR-ASSISTED AIRLESS
AND 102-2545 VINYL ESTER
CENTURY SPRAY GUNS
CATALYST FILTER
UP TO 3500 POUNDS PER SQUARE INCH
DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY
IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY
CHOPPER INLET
(not shown—see page 4)
AIR ASSIST INLET
1/4 NPS(m) / 1/4 NPT(m)
102-2500 Century Gel-Coat Gun
111-4052
102-2515
102-2518
102-2521
106-1170
102-2494
102-2545 Century Vinyl Ester Gun
111-4052
102-2521
102-2526
106-1170
102-2494
TRIGGER LOCK
4. NEVER plug a hose leak with your finger, with adhesive
tape, or other "stop-gap" device.
5. NEVER operate the airless system with a defective hose.
ALWAYS replace the defective hose immediately. For
continuing safety, users are urged to:
a. ALWAYS handle carefully all hose connections, joints,
and seating surfaces on the spray gun to prevent dam-
age.
b. NEVER kink or bend the fluid hose into less than a
four inch radius.
c. FREQUENTLY check the hose for kinks or abrasions.
These may develop into a rupture.
d. NEVER use standard hardware to modify the airless
system. ALWAYS use Binks high pressure fittings
only.
6. The airless pump must be grounded before operating the
airless system.
1 / 20
CATALYST INLET
1/4 NPS(m)
RESIN INLET
1/4 NPS(m) (102-2400 & 102-2500)
3/8 NPS(M) (102-2545)
Wrench
Catalyst Injector
Catalyst Injector
Catalyst Injector
Start Up Kit
Night Cap
Wrench
Catalyst Injector
Catalyst Injector
Start Up Kit
Night Cap
www.carlisleft.com

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Summary of Contents for Carlisle Binks 102-2400 FRP

  • Page 1 SERVICE MANUAL Binks MODELS 102-2400 FRP, AIR-ASSISTED AIRLESS 102-2500 GEL-COAT, AND CENTURY SPRAY GUNS 102-2545 VINYL ESTER MODELS 102-2400 FRP, 102-2500 GEL-COAT, AIR-ASSISTED AIRLESS AND 102-2545 VINYL ESTER CENTURY SPRAY GUNS CHOPPER INLET (not shown—see page 4) CATALYST FILTER CATALYST INLET 1/4 NPS(m) AIR ASSIST RESIN INLET...
  • Page 2 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
  • Page 3: First Aid

    WARNING When using Binks equipment with Methyl Ethyl Ketone Peroxide in Plasticizer OBSERVE the following precautions CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS. MAY BE FATAL IF SWALLOWED. STRONG IRRITANT. CONTAMINATION OR HEAT MAY LEAD TO FIRE OR EXPLOSIVE DECOMPOSITION. COMBUSTIBLE. Do not handle or use until safety precautions To maintain the chemical activity store below 100°...
  • Page 4 www.carlisleft.com 4 / 20 77-2520-R15 (5/2019)
  • Page 5: Parts List

    PARTS LIST (When ordering, please specify Part No.) ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 102-2434 AIR/CATALYST CAP 102-2402 HANDLE........... RETAINER RING ......102-2440 CATALYST INLET/FILTER ASS’Y..102-2431 AIR/CATALYST CAP ......102-2442 TUBE ASSEMBLY ......— CATALYST INJECTOR •...
  • Page 6 www.carlisleft.com 6 / 20 77-2520-R15 (5/2019)
  • Page 7 Binks Model 102-2500 GEL-COAT CENTURY GUN PARTS LIST (When ordering, please specify Part No.) ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 54-749* AIR ASSIST VALVE SEAL ....1 102-2434 AIR/CATALYST CAP � RETAINER RING ......1 54-1964* SPRING..........1 �...
  • Page 8 www.carlisleft.com 8 / 20 77-2520-R15 (5/2019)
  • Page 9 Binks Model 102-2545 VINYL ESTER CENTURY GUN PARTS LIST (When ordering, please specify Part No.) ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 54-749* AIR ASSIST VALVE SEAL ....1 102-2434 AIR/CATALYST CAP � RETAINER RING ......1 54-1964* SPRING..........1 �...
  • Page 10 MODEL 102-2455 CENTURY CHOPPER GUN ASSEMBLY 2 3 4 PARTS LIST (When ordering, please specify Part No.) ITEM PART DESCRIPTION QTY. 102-2400 CENTURY GUN ASSEMBLY .... 1 102-2661 MOUNT BRACKET ......1 20-1374 SCREW, ..... 1 FLAT HEAD SLOTTED 20-6154 SCREW, .....
  • Page 11: Setup Instructions

    SET-UP INSTRUCTIONS 1. Connect air hose to air assist inlet (53) and tighten securely. 6. Assemble the spray tip assembly and the air/catalyst cap Set regulator to provide sufficient air at nozzle (3-10#). and tighten the air/catalyst cap retainer ring (1) securely. 2.
  • Page 12: General Maintenance

    OPERATING INSTRUCTIONS (continued) However, it is very important that the atomizing air is turned CHOPPER TRIGGER OPERATION on first. Otherwise, initial catalyzation and spray pattern will (102-2400 GUN ONLY) be poor upon triggering the gun. The Century gun is equipped with a special chopper trigger (54). This device allows simple on/off capabilities plus the ability to NOTE run/load the chopper without triggering the gun at all.
  • Page 13: Replacement Of Worn Parts

    GENERAL MAINTENANCE (continued) CLEANING THE SPRAY TIP 7. Inspect o-ring (44) on the tube assembly for cuts or tears and replace if necessary. 1. Lock the trigger (62) by rotating the locking block in its 8. Reassemble in reverse order. upward position.
  • Page 14 REPLACEMENT OF WORN PARTS (continued) 6. Put the new catalyst seat into the hole of the gun head that REPLACING THE RESIN NEEDLE PACKING the catalyst needle assembly came out of. The small end 1. Remove the button head screw (65) that retains the guard of the catalyst seat must go in first.
  • Page 15 REPLACEMENT OF WORN PARTS (continued) REPAIRING THE AIR ASSIST VALVE ASSEMBLY REPAIRING THE CHOPPER AIR VALVE ASSEMBLY 1. Repeat steps 1 and 2 from section “Replacing the Resin 1. Repeat step 2 from section “Replacing the Resin Needle Needle Packing.” Packing”.
  • Page 16 II 2 G X Notified body details and role: Element Materials Technology. WN8 9PN UK Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies, /incorporation is issued under the sole 320 Phillips Ave., responsiblility of the manufacturer: Toledo, OH 43612...
  • Page 17 NOTES 77-2520-R15 (5/2019) 17 / 20 www.carlisleft.com...
  • Page 18 NOTES www.carlisleft.com 18 / 20 77-2520-R15 (5/2019)
  • Page 19 NOTES 77-2520-R15 (5/2019) 19 / 20 www.carlisleft.com...
  • Page 20: Warranty Policy

    This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.

This manual is also suitable for:

Binks 102-2500 gel-coatBinks 102-2545 vinyl ester

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