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Carlisle BINKS DVX Series Service Manual

Low pressure, air atomisation automatic spray gun, with lever or screw type manifold
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SERVICE MANUAL
EN
DVXA Low Pressure, Air Atomisation Automatic
Spray Gun, with Lever or Screw Type Manifold
II 2 G X / Ex h II Gb X
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT.
SB-E-3-012 R1.0 (09/2024)
www.carlisleft.com

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  • Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT. SB-E-3-012 R1.0 (09/2024)

  • Page 2: Functional Description

    FUNCTIONAL DESCRIPTION The DVXP low pressure air atomising spray guns are designed to be fast changeover, modular construction applicators, for spray finishing on machines and fixed mountings. They can be mounted on either a rear entry, lever operated, fast detachable manifold, or a screw attached, low profile manifold, dependant on the part number selected and mounting preference.
  • Page 3 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Signed for and on behalf of Carlisle Fluid Technologies: F. A. Sutter Executive President: Engineering and Operations, Scottsdale, AZ, 85254.
  • Page 4 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Signed for and on behalf of Carlisle Fluid Technologies: F. A. Sutter Executive President: Engineering and Operations, Scottsdale, AZ, 85254.
  • Page 5 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.

  • Page 6: Fluid Tip

    DVXA GUN PART NUMBER FORMAT & PART SELECTION GUIDE AIR CAP FLUID TIP Air Cap Type Size & construction See table 1 See table 2 DVXA MANIFOLD TYPE Standard - BSP Hose Connections BACK END OPTIONS Ratchet Standard - NPS Hose Connections Fixed Screw - Universal Connections 6/44...
  • Page 7 DVXA - PART SELECTION GUIDE TABLE 1 - AIR CAP PERFORMANCE GUIDE ***Recommended Air Inlet **Typical Fan Part No. Air Cap & Type Air Consumption Pressure Pattern Size DVXP-130-P1-K HVLP PLUS 2.0 bar [29 psi] 250 L/min [8.8 scfm] 330 mm [13 in] DVXP-130-P2-K HVLP PLUS 2.0 bar [29 psi]...

  • Page 8: Typical Setting

    CAUTION IMPORTANT: This spraygun is suitable for use with both waterbased and solvent based coating materials. • The gun is not designed for use with highly corrosive and/or abrasive materials including those containing Halogenated Hydrogcarbons • Immersion of parts in aggressive cleaning solutions can cause colour fading and/or component degredation.

  • Page 9: Spray Gun Cleaning

    9. If the finish is too dry or thin, reduce the air flow by decreasing the air inlet regulator pressure or by screwing the valves in clockwise. Alternatively increase the fluid flow using the fluid supply pressure. 10. If the finish is too wet or heavy, increase the air flow by increasing the air inlet regulator pressure or by screwing the valves out anti-clockwise.
  • Page 10 FLUID RECIRCULATION ACCESSORIES TABLE 4 - DVXA Part No. Description DVXK-429 Long Fluid Recirculation Plug (Silver) DVXK-430 Short Recirculation Plug (Black) Fluid Recirculation Bung DVXK-444 Fluid Recirculation Plug FLUID INLET SIZES TABLE 5 - FLUID INLET THREAD TYPE Part No. Description Manifold Thread Type DVXA-XX-XX-BSP-X...
  • Page 11 STANDARD MANIFOLD FLUID PLUG OPTIONS 2.5mm A/F Hex 2.5 Nm [22 in-lbs] DVXK-430 - Fluid Recirculation 5mm A/F Hex 11 Nm [97 in-lbs] DVXK-429 - Fluid Non-Recirculation NOTE DO NOT REMOVE PLUG Any malfunctions resulting from the removal of this part will not be covered by the Warranty.
  • Page 12 TYPICAL FLUID CONNECTION SCHEMATIC - STANDARD MANIFOLD DVXK-429 - No Fluid Recirculation DVXK-430 - Fluid Recirculation Through Base Fluid filter Fluid supply Shut-off valve Fluid restrictor valve Fluid reservoir Fluid - 1/4" WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.
  • Page 13 TYPICAL FLUID CONNECTION SCHEMATIC - LOW PROFILE MANIFOLD DVXK-444 - No Fluid Recirculation Fluid Recirculation Through Base Fluid filter Fluid supply Shut-off valve Fluid restrictor valve Fluid reservoir Fluid - 1/4" WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.
  • Page 14 AIR CONTROL ACCESSORIES TABLE 6 Description Part No. DVXK-437 Short Air Feed Plug (Silver) DVXK-436 Long Air Feed Plug (Black) DVXK-442 Air Control Plug DVXK-438 Air Control Valve DVXK-1035 1/8'' Plug SPA-414-K Air Control Valve SPA-111-K2 Air Control Plug SPA-423-K Low Profile Control Valve DVXK-449 Remote Feed Adaptor...
  • Page 15 AIR FEED PORT CONFIGURATIONS - STANDARD MANIFOLD OPTION 1. SINGLE AIR SUPPLY - NO FAN OR ATOM CONTROL VALVES ON GUN 5mm A/F Hex SPA-1035-K DVXK-437 5mm A/F Hex 8 Nm [71 in-lbs] DVXK-442 5mm A/F Hex 6 Nm [53 in-lbs] OPTION 2.
  • Page 16 AIR FEED PORT CONFIGURATIONS - STANDARD MANIFOLD OPTION 3. SEPARATE AIR SUPPLIES - REMOTE FAN & ATOM AIR CONTROL DVXK-429 5mm A/F Hex 8 Nm [71 in-lbs] DVXK-442 5mm A/F Hex 6 Nm [53 in-lbs] OPTION 4. SEPARATE AIR SUPPLIES - FAN CONTROL VALVE ON MANIFOLD DVXK-442 5mm A/F Hex DVXK-429...
  • Page 17 AIR FEED PORT CONFIGURATIONS - STANDARD MANIFOLD OPTION 5. SEPARATE AIR SUPPLIES - FAN & ATOM CONTROL VALVES ON MANIFOLD DVXK-429 5mm A/F Hex 8 Nm [71 in-lbs] DVXK-438 9mm A/F 6 Nm 1 Nm [53 in-lbs] [9 in-lbs] TABLE 7 - AIR INLET CONNECTION Part No.
  • Page 18 AIR FEED PORT CONFIGURATIONS - LOW PROFILE MANIFOLD OPTION 1. SINGLE AIR SUPPLY - FAN & ATOM CONTROL VALVES ON MANIFOLD 1/2" A/F 15 Nm SPA-414-K [133 in-lbs] * Apply thread sealant to external threads. OPTION 2. SINGLE AIR SUPPLY - LOW PROFILE FAN & ATOM CONTROL VALVES ON MANIFOLD 1/2"...
  • Page 19 AIR FEED PORT CONFIGURATIONS - LOW PROFILE MANIFOLD OPTION 3. SINGLE AIR SUPPLY - NO FAN OR ATOM CONTROL VALVES ON MANIFOLD 6mm A/F Hex 15 Nm SPA-111-K2 [133 in-lbs] * Apply thread sealant to external threads. OPTION 4. SINGLE AIR SUPPLY - REMOTE FAN AND ATOM AIR CONTROL 14mm A/F Hex 15 Nm DVXK-449...

  • Page 20: Exploded View

    EXPLODED VIEW 20/44 SB-E-3-012 R1.0 www.carlisleft.com...

  • Page 21: Parts List

    PARTS LIST ASSEMBLY REF. PART No. DESCRIPTION QTY. SEE TABLE 1 AIR CAP & RETAINING RING DVXK-400 RETAINING RING SUB ASSEMBLY SEE TABLE 2 FLUID NOZZLE DVXK-402 INDEXING BAFFLE PLATE DVXK-411 SPRAY HEAD KIT 704403 SCREW (KIT OF 3) # + x DVXK-412 SCREW (KIT OF 4) 704401...

  • Page 22: Service Parts

    PARTS LIST (Continued) ASSEMBLY REF. PART No. DESCRIPTION QTY. DVXK-433 RETAINING SCREW DVXK-434 LOCKING CAM DVXK-445 LEVER ADAPTOR DVXK-435 SET SCREW (KIT OF 2) DVXK-436 LONG AIR FEED PLUG DVXK-437 SHORT AIR FEED PLUG DVXK-438 AIR CONTROL VALVE ASSEMBLY (KIT OF 2) DVXK-439 O RING (KIT OF 2) DVXK-440...

  • Page 23: Maintenance

    MAINTENANCE KEY - MAINTENANCE SYMBOLS Order for disassembly (Reverse for assembly) Petroleum Grease/Jelly Thread Locker FLUID NOZZLE & FLUID NEEDLE DISASSEMBLY 23/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 24 SPRAYHEAD DISASSEMBLY Follow steps from Fluid Nozzle & Needle Disassembly (Page 24) 1 Nm [9 in-lbs] FLUID NOZZLE & FLUID NEEDLE ASSEMBLY 22mm A/F 19 Nm [170 in-lbs] NOTE When changing the fluid nozzle or fluid needle, replace nozzle, needle and fluid packing at the same time.
  • Page 25 AIR CAP - DISASSEMBLY & ASSEMBLY ✓ NOTE When removing the air cap from the retaining ring, take care not to damage any plastic components also inside the ring. They are not available as separate spare parts. Simply wipe parts clean and reassemble with new or clean air cap. 25/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 26 PISTON & NEEDLE PACKING - DISASSEMBLY M3 SCREWS* PLIERS* FLUID NEEDLE* *DIFFERENT METHODS TO REMOVE THE PISTON FROM THE GUN NOTE ORIENTATION OF M3 THREAD HOLES WHEN REASSEMBLING PISTON 26/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 27 AIR CAP INDEXING ADJUSTMENT STEP 1. STEP 2. FOLLOW STEPS FROM FLUID NOZZLE & FLUID NEEDLE DISASSEMBLY (PAGE 23) STEP 3. STEP 4. STEP 5. STEP 6. STEP 7. STEP 8. FOLLOW STEPS FROM FLUID NOZZLE & FLUID NEEDLE ASSEMBLY (PAGE 24) 27/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 28 HEAD & BODY - DISASSEMBLY 3mm A/F Hex 1 Nm [8.9 in-lbs] CAM PIN - DISASSEMBLY/ASSEMBLY Cam pin is not used with the screw manifold. 3mm A/F Hex 15 Nm [133 in-lbs] 28/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 29 STANDARD MANIFOLD - REMOVAL 5mm A/F Hex SCREW MANIFOLD - REMOVAL Cam pin is not used with the screw manifold. 5mm A/F Hex 20 Nm [177 in-lbs] 29/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 30 CONTROL VALVES/PLUGS - ASSEMBLY 9mm A/F 6 Nm [53 in-lbs] 5mm A/F Hex 6 Nm [53 in-lbs] 1 Nm [9 in-lbs] 30/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 31 TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No air pressure at gun. Check all air supplies and hoses. Will not spray. Check needle control knob Fluid needle not moving. position and Cylinder air pressure =>4 bar [58 psi] Check fluid nozzle/needle Incorrect needle fitted to gun.
  • Page 32 When removing the air cap from the retaining ring, take care not damage any plastic components also inside the ring. Simply wipe parts clean and reassemble with a new or clean air cap. FLUID FAULTS CAUSE CORRECTION Fluid nozzle internal seat scored damaged or worn.
  • Page 33 AIR FAULTS CAUSE CORRECTION Remove Piston and thoroughly Piston air valve seals not seating clean and lubricate or renew correctly piston assembly. Small air leak from air cap when gun is not triggered. Piston seal damaged or missing. Replace. LEVER TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION...
  • Page 34 SCREW TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION Spray gun does not locate onto Item 29 - locking pin still in Remove item 29 - locking pin. manifold. place. Clamping screw has not been Tighten screw. tightened. Spray gun is loose when assembled onto manifold.
  • Page 35 TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern. Contamination build-up on air cap, plugged horn holes, centre holes or jets. Soak cap or nozzle in suitable cleaning liquid and thoroughly clean. Contamination build-up on fluid nozzle exterior or partially plugged fluid tip.
  • Page 36 Heavy centre pattern. Turn out counter clockwise to Pattern adjustment valve set too low. achieve correct pattern. Reduce fluid flow by turning fluid Too much coating needle adjusting screw clockwise. Reduce fluid pressure. Coating too thick. Thin to correct viscosity Atomising air pressure too low.
  • Page 37 Ball end heavy pattern. Reduce fluid flow. Change fluid tip Too much fluid flow. for smaller size or change air cap for different specification air cap. Too much atomisation air pressure. Reduce air pressure. Excessive bounce-back. Check distance (normally 150- Gun too far from surface.
  • Page 38 MOUNTING ADAPTOR OPTIONS - STANDARD MANIFOLD SPK-110 Mounting bar. AGGS-33 SS-659-CD SPA-176-K Index adjustment and screws SPA-176-K 38/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 39 MOUNTING ADAPTOR OPTIONS - SCREW MANIFOLD SPA-173-K SPA-174-K Horizontal mounting bar and Vertical mounting bar and scerws. screws. SPA-174-K SPA-173-K SPA-175-K SPA-176-K Mounting block and screws. Index adjustment and screws. SPA-176-K SPA-175-K 39/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 40 ACCESSORIES Description Part No. DVXK-445 Lever Adaptor Mounting bar. SPK-110 Mounting bar nut. SPA-173-K Horizontal mounting bar and screws. SPA-174-K Vertical mounting bar and scerws. SPA-175-K Lever Adaptor SPA-176-K Index adjustment and screws. DVXK-410 Non Indexing Baffle Plate TABLE 8 - DVXA AIR CAP TEST KITS *** Recommended Air Inlet Part No.
  • Page 41 DIMENSIONS 41/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 42 NOTES 42/44 SB-E-3-012 R1.0 www.carlisleft.com...
  • Page 43 NOTES 43/44 SB-E-3-012 R1.0 www.carlisleft.com...

  • Page 44: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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