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SERVICE MANUAL
EN
Your new Binks spray gun is
exceptionally rugged in
construction, and is built to
stand up under hard, continuous
use. However, like any other
fine precision instrument, its
most efficient operation
depends on a knowl edge of its
construction, operation, and
maintenance. Properly handled
and cared for, it will produce
beautiful, uniform finishing
results long after other spray
guns have worn out.
IMPORTANT!
DO NOT DESTROY
It is the customer's responsibility to have all
operators and service personnel read and
understand this manual.
Contact your local Binks representative for
additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
77-3046-R7 (5/2019)
MODEL 2100™ SPRAY GUN
2101-XXXX-X
4
3
1. Air Nozzle Assembly
2. Gun Body
3. Side Port Control
4. Fluid Control Knob
5. Air Connection 1/4" NPS (m)
6. Fluid Connection 3/8" NPS (m)
7. Air Adjusting Valve
5
7
Maximum Air Pressure
Maximum Fluid Pressure
Gun Body
Fluid Path
Fluid Inlet Size
Air Inlet Size
Gun Weight
1 / 16
2
6
SPECIFICATIONS
100 psi / 6.9 bar
100 psi / 6.9 bar
Anodized Aluminum
Stainless Steel
3/8" NPS
1/4" NPS
1 lb 6 oz / 635 gm
www.carlisleft.com
1
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Table of Contents
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Summary of Contents for Carlisle Binks 2100
- Page 1 SERVICE MANUAL MODEL 2100™ SPRAY GUN 2101-XXXX-X Your new Binks spray gun is exceptionally rugged in construction, and is built to stand up under hard, continuous use. However, like any other fine precision instrument, its most efficient operation depends on a knowl edge of its construction, operation, and maintenance.
- Page 2 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could Hazards or unsafe practices which could Important installation, operation or result in severe personal injury, death or result in minor personal injury, product maintenance information.
-
Page 3: Types Of Installation
TYPES OF INSTALLATION Air pressure for atomization is regulated at the extractor. The flow Oil & Water of the fluid is adjusted by the fluid valve control knob on gun, Extractor viscosity of paint and air pressure. PRESSURE CUP HOOKUP Cup Regulator (Figure 1) FIG 1... -
Page 4: Gun Handling
The spray pattern of In normal operation, the wings on the Binks gun is variable the nozzle are horizontal as Spray width adjustment from round to flat with illustrated here. This provides all patterns in between. a vertical fan shaped pattern which Fluid gives maximum control... - Page 5 FAULTY PATTERNS AND HOW TO CORRECT THEM PATTERN CAUSE CORRECTION Dried material in side-port Dissolve material in side-ports with thinner, “A” restricts passage of air. Greater flow of air from then blow gun clean. Do not poke into cleaner side-port “B” forces openings with metal instruments.
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Page 6: Parts List
Binks MODEL 2100 SIPHON SPRAY GUN ™ CAUTION The fluid inlet is not meant to be removed or replaced. PARTS LIST When ordering, please specify Part No. ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. — 2100 GUN BODY ..1 19 20-3757 O-RING ........... - Page 7 Binks MODEL 2100 SIPHON SPRAY GUN – POINTERS ON CLEANING ™ When used with a cup, thinner or suitable LUBRICATION TO REPLACE THE FLUID PACKING: solvent should be siphoned through gun Daily oil fluid needle packing, air valve Remove the fluid control screw (17), by inserting tube in open container of packing, and trigger bearing screw.
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Page 8: Nozzle Selection
Binks MODEL 2100 SPRAY GUN – GENERAL MAINTENANCE ™ SPRAY GUN AIR NOZZLE, FLUID NOZZLE, CAUTION FLUID NEEDLE 1. Immerse only the front end of the 1. All nozzles and needles are precision gun until solvent just covers the fluid Never use lubricants contaning sili- cone. - Page 9 COMPLETE GUN ASSEMBLIES AVAILABLE 2101-0000-0 2100 GUN LESS SET-UP 2101-2800-0 2100 GUN 63BSS LESS AIR NOZZLE 2101-2800-7 2100 GUN 63BSS-63PB (P) 2101-2808-2 2100 GUN 63BSS-66SD-3 2101-2821-3 2100 GUN 63BSS-21MD-3 (P) 2101-3100-0 2100 GUN 63CSS LESS AIR NOZZLE 2101-4300-0 2100 GUN 66SS LESS AIR NOZZLE 2101-4300-7 2100 GUN ASSEMBLY (66SS-63PB) 2101-4307-5...
- Page 10 NOZZLE SELECTION CHART (CONTINUES ON NEXT PAGE) ORIFICE SIZE TYPE OF FLUID TO BE SPRAYED FLUID NOZZLE IN [mm] AIR NOZZLE ADDITIONAL PARTS VERY THIN 45-6301 (63SS) .028 [0.8] 46-6000 (63P) 14–16 Sec.—No. 2 Zahn 45-6311 (63ASS) .040 [1.1] 46-6000 (63P) Wash Primers, Dyes, Stains, Solvents, 45-6321...
- Page 11 NOZZLE SELECTION CHART (CONTINUED FROM PREVIOUS PAGE) PATTERN @ CFM [L/m] @ 8 IN [203 mm] FLUID 30 PSI 50 PSI 70 PSI TYPE OF FLUID TO BE SPRAYED NEEDLE NO. ★ TYPE* [2.1 BAR] [3.4 BAR] [4.8 BAR] [mm] VERY THIN 47-56300 (563)
- Page 12 SPECIAL NOZZLES – INTERNAL MIX HEAVY MATERIAL AIR NOZZLES 250, 252, 262 #54-2065 RING #559 NEEDLE ASSEMBLY GUIDE FLUID NOZZLE SCREW SPECIAL NOZZLES – INTERNAL MIX HEAVY MATERIAL 709 SS 68 SS AIR NOZZLE TIP FLUID NOZZLE 47-56800 NEEDLE ASSEMBLY 54-372 NOZZLE BASE RING MULTI-COLOR CONVERSION KIT FOR 60 SERIES NOZZLES &...
- Page 13 ACCESSORIES HAF-507 192212 Professional Spray Gun HAV-500 OR HAV-501 6-429 Binks Whirlwind™ Cleaning Kit Adjusting Valve Gunners In-Line Air Filter (HAV-501 SHOWN) Mate Lube Kit of 12 (Twenty 2 oz. bottles) Compatible with all paint materials; con- tains no silicone or petroleum distillates to contaminate paint.
- Page 14 NOTES www.carlisleft.com 14 / 16 77-3046-R7 (5/2019)
- Page 15 NOTES 77-3046-R7 (5/2019) 15 / 16 www.carlisleft.com...
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Page 16: Warranty Policy
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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