Carlisle BINKS TROPHY Series Service Manual
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Carlisle BINKS TROPHY Series Service Manual

Touch-up spray guns gravity feed hvlp & lvmp
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SERVICE MANUAL
EN
II 2 G X
Binks Trophy Series Touch-up Gravity Spray
Gun is the premier spray gun for use in gravity
feed touch-up and light production spray
applications and sets a new standard in
durability, ergonomics, and atomization.
The lightweight ergonomic design offers
unsurpassed comfort and control. The latest
advanced atomization technology has been
incorporated for achieving consistent, fine
finishes when spraying a wide range of
industrial coating applications.
Binks Trophy Series Touch-up Gravity Spray
Guns are offered in two different atomization
technologies: HVLP and LVMP.
The Trophy HVLP Series of Spray
Guns can be used to operate
at high transfer efficiencies in
compliance with "California South
Coast Air Quality Management
District" regulations as a High
Volume, Low Pressure spray gun.
It is the customer's responsibility to have all operators and service personnel read and understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
77-3043-R5 (8/2020)
"TROPHY" SERIES TOUCH-UP SPRAY GUNS
GRAVITY FEED HVLP & LVMP
(1466-XXXX-XXX)
IMPORTANT! DO NOT DESTROY
SPECIFICATIONS
Maximum Air Pressure
Gun Body
Fluid Path
Fluid Inlet Size
Air Inlet Size
Gun Weight (less cup)
Wetted Parts (gun)
Wetted Parts (cup)
1 / 14
100 psi / 6.9 bar (P-1)
Anodized Aluminum
Stainless Steel
7/16 – 14(f)
1/4" NPS / BSP(m)
12 oz. / 348 grams
Stainless Steel & PTFE
Aluminum and Plated Brass
www.carlisleft.com

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Summary of Contents for Carlisle BINKS TROPHY Series

  • Page 1 “TROPHY” SERIES TOUCH-UP SPRAY GUNS GRAVITY FEED HVLP & LVMP (1466-XXXX-XXX) Binks Trophy Series Touch-up Gravity Spray Gun is the premier spray gun for use in gravity feed touch-up and light production spray applications and sets a new standard in durability, ergonomics, and atomization.

  • Page 2: Eu Declaration Of Conformity

    II 2 G X Notified body details and role: TRAC Global Ltd (0891) Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies, /incorporation is issued under the sole 320 Phillips Ave., responsiblility of the manufacturer: Toledo, OH 43612...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could Hazards or unsafe practices which could Important installation, operation or result in severe personal injury, death or result in minor personal injury, product maintenance information.
  • Page 4 BINKS “TROPHY” SERIES GRAVITY SPRAY GUN SELECTION GUIDE FOR BINKS “TROPHY” SERIES TOUCH-UP GRAVITY SPRAY GUNS COMPLETE GUN FLUID NOZZLE AND SPRAY TYPE OF FLUID TO BE SPRAYED ASSEMBLY PART AIR CAP TECHNOLOGY NUMBER 1466-10LV-A1S 1.0 mm X A1 ROUND LIGHT/MEDIUM 15 - 20 seconds, Zahn 2 1466-10LV-B1S...
  • Page 5 CHART 1: BINKS “TROPHY” SERIES TOUCH-UP GRAVITY SPRAY GUN PARTS LIST ITEM PART ITEM PART DESCRIPTION DESCRIPTION QTY. QTY. NUMBER NUMBER AIR CAP RETAINING RING 54-6223-K ❏ SPRING/PAD ASSEMBLY 54-6211 ASSEMBLY 54-6111 KNOB – NEEDLE ADJUSTING SEE CHARTS AIR CAP BELOW 54-6130-K ❏...

  • Page 6: Types Of Installation

    TYPES OF INSTALLATION Oil & Water Gravity Extractor Feed Cup Supply Air pressure for atomization is regulated at the extractor. The flow of the fluid is adjusted by the fluid valve control knob on gun, viscosity of paint and air pressure. GRAVITY FEED HOOKUP On gravity-feed spray guns the cup is located above the gun.

  • Page 7: Installation Instructions

    INSTALLATION INSTRUCTIONS 9. If finish is too wet, reduce fluid flow by turning fluid adjusting knob (24) clockwise. If atomization is too For maximum transfer efficiency, do not use more pressure coarse, increase inlet air pressure. If too fine, reduce inlet than is necessary to atomize the material being applied.

  • Page 8: Removal And Installation Procedures

    REMOVAL AND INSTALLATION PROCEDURES NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY FIG.1 DISASSEMBLY ASSEMBLY FIG.2 FIG.10 FIG.3 FIG.11 FIG.4 FIG.12 FIG.13 FIG.5 FIG.14 150 – 170 in-lbs FIG.6 FIG.15 (16.9 – 19.2 Nm) FIG.16 FIG.7 FIG.17 FIG.8 FIG.9 www.carlisleft.com 8 / 14 77-3043-R5 (8/2020)
  • Page 9 MAINTENANCE – FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG.1 FIG.2 FIG.3 1/4" FIG.4 FIG.5 FIG.6 170–180 in-lbs. (19 – 20 Nm) 1/4" FIG.7 FIG.8 77-3043-R5 (8/2020) 9 / 14 www.carlisleft.com...
  • Page 10 MAINTENANCE – NEEDLE PACKING REMOVAL AND INSTALLATION FIG.1 3/8" FIG.2 FIG.3 3/8" FIG.4 FIG.5 FIG.6 MAINTENANCE – SIDEPORT REMOVAL AND INSTALLATION FIG.1 FIG.2 FIG.3 14 mm FIG.4 FIG.6 14 mm FIG.5 www.carlisleft.com 10 / 14 77-3043-R5 (8/2020)

  • Page 11: Troubleshooting

    TROUBLESHOOTING CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic point. bottom pattern Obstruction on top or bottom of fluid tip. Clean. Cap and/or tip seat dirty. Clean. Heavy right or left Left or right side horn holes plugged. Clean.
  • Page 12 TROUBLESHOOTING CONDITION CAUSE CORRECTION Starved spray pattern Inadequate material flow. Back fluid adjusting screw out to first thread, or change to larger tip size. Low atomization air pressure. Increase air pressure and rebalance gun. Excessive overspray Too much atomization air pressure. Reduce pressure.
  • Page 13 ACCESSORIES HAF-507 192212 Professional Spray Gun HAV-500 OR HAV-501 6-429 Binks Whirlwind™ Cleaning Kit Adjusting Valve Gunners In-Line Air Filter (HAV-501 SHOWN) Mate Lube Kit of 12 (Twenty 2 oz. bottles) Compatible with all paint materials; con- tains no silicone or petroleum distillates to contaminate paint.

  • Page 14: Warranty Policy

    This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.

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