Carlisle DeVILBISS AGMDPRO-102-HV30C-K Service Manual

Carlisle DeVILBISS AGMDPRO-102-HV30C-K Service Manual

Automatic spray gun

Advertisement

SERVICE MANUAL
EN
AGMDPRO - Automatic Spray Gun
II 2 G X T6
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
SB-E-2-990 R6.0
www.carlisleft.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DeVILBISS AGMDPRO-102-HV30C-K and is the answer not in the manual?

Questions and answers

Summary of Contents for Carlisle DeVILBISS AGMDPRO-102-HV30C-K

  • Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT. SB-E-2-990 R6.0...
  • Page 2: Functional Description

    If there is any doubt regarding the suitability of a specific material, contact your DeVilbiss Distributor or Carlisle Fluid Technologies direct. NOTE: This gun is not to be used with halogenated hydrocarbon solvents or cleaning agents such as 1,1,1,- Trichloroethane or methylene chloride.
  • Page 3 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 26/2/19 3/24 SB-E-2-990 R6.0...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 5 AGMDPRO GUN PART NUMBER FORMAT & PART SELECTION GUIDE AIR CAP FLUID NOZZLE High Efficiency Size & construction See table 2 HVLP Round Spray See table 1 AGMDPRO TE30 FLUID NEEDLE Stainless Steel GUN HEAD FLUID PASSAGEWAYS Single Hole Head Feed Plastic Tipped Head Recirculation TABLE 1...
  • Page 6 AGMDPRO AIR CAP PERFORMANCE GUIDE Recommended Typical Fluid Typical Fan Air Cap & Type Part Number Air Consumption Air Inlet Pressure Flow* Pattern Size** HV30C HVLP 450 L/min [16.0 cfm] 1.75 Bar[26 psi] 160 - 200 ml/min 315mm AGMDPRO-102-HV30C-K Ø 70mm High Efficiency 450 L/min [16.0 cfm] 3 Bar[45 psi]...
  • Page 7: Exploded View

    EXPLODED VIEW 7/24 SB-E-2-990 R6.0 www.carlisleft.com...
  • Page 8: Parts List

    PARTS LIST REF. PART No. DESCRIPTION QTY. SEE TABLE 1 AIR CAP & RETAINING RING AGMDPRO-408-K RETAINING RING & SEALS RETAINING RING RETAINING RING SEAL AIR CAP SEE TABLE 2 FLUID NOZZLE AGMDPRO-11-1-K INDEXING HEAD ASSY INDEXING SPRAY HEAD SN-98-K2 SPRAY HEAD GASKET AGMDPRO-1-1-K HEAD...
  • Page 9 DIMENSIONS (all dimensions in mm) WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses. Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms is required.
  • Page 10 CONNECTIONS Supply Connection Size Atom Atom Air 1/8" x 8mm Fan Air 1/8" x 8mm Cylinder Air 1/8" x 6mm Fluid 1/8" G Mat R Fluid Recirculation 1/8" G NOTE Protective coatings have been used for storage protection. Flush the equipment fluid passageways with appropriate solvent before use.
  • Page 11: Operation

    OPERATION Gun Removal and Gun Mount Indexing Air Cap 90° Make sure indexing legs and slots are engaged before tightening the Air Cap ring. 11/24 SB-E-2-990 R6.0 www.carlisleft.com...
  • Page 12: Maintenance

    MAINTENANCE Warning-Check all air and fluid pressure is removed before starting maintenance. Lubricate with Component direction arrow for dis-assembly Grease AGMD-010 and sequence number. Note: Reverse for assembly Nozzle and Needle Removal Use 10mm socket wrench.Tighten to a torque of 18.1 - 20.35 Nm [13.4 - 15 lbf.ft] Packing Removal 1.8 - 2.2 Nm...
  • Page 13 MAINTENANCE Cam Removal 1.8 - 2.2 Nm [1.3 - 1.6 lbf.ft] Piston and Spring Removal 13/24 SB-E-2-990 R6.0 www.carlisleft.com...
  • Page 14 TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, Soak cap or tip in suitable solvent plugged horn holes, centre holes or and thoroughly clean. jets. Material build-up on fluid tip exterior Replace fluid tip or air cap if or partially plugged fluid tip.
  • Page 15 Heavy centre pattern. Turn out counter clockwise to Pattern adjustment valve set too low. achieve correct pattern. Reduce fluid flow by turning fluid Too much material. needle adjusting screw clockwise. Reduce fluid pressure. Material too thick. Thin to correct consistency. Atomising air pressure too low.
  • Page 16 Ball end heavy pattern. Change fluid tip for smaller size or Too much fluid flow. change air cap for different specification air cap. Too much atomisation air pressure. Reduce air pressure. Excessive bounce-back. Check distance (normally 150- Gun too far from surface. 200mm).
  • Page 17: General Faults

    TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No air pressure at gun. Check air supply and air line. Will not spray. Fluid needle adjustment knob Open fluid needle adjustment not open enough. knob. Check fluid tip/needle selection Incorrect needle fitted to gun. chart and fit correct item.
  • Page 18 When removing air cap from retaining ring, do not remove the ring seat from the retaining ring. Damage to the parts may occur. Simply wipe parts clean and reassemble with new or clean air cap. FLUID FAULTS CAUSE CORRECTION Fluid tip internal seat scored Replace.
  • Page 19: Air Faults

    FLUID FAULTS CAUSE CORRECTION Contamination on needle or tip Remove tip and needle and mating surfaces preventing good thoroughly clean. seal. Major fluid leak or fluid jetting from fluid tip and needle seat. Incorrect fluid tip for fluid needle Check tip/needle selection chart fitted to gun.
  • Page 20 ASSEMBLY FAULTS CAUSE CORRECTION Spray gun does not locate onto Locking cam is not in the unlock Turn locking cam to the unlock intermediate plate. position position using a 5mm key. Locking cam has not been Turn locking cam fully to the tightened.
  • Page 21 ACCESSORIES AGMDPRO-402-K INTERMEDIATE PLATE REF. PART No. DESCRIPTION QTY. INTERMEDIATE PLATE * LOCKING PIN AGMDPRO-52-K2 AIR TUBE (KIT OF 2) AGMDPRO-29X-K5 O RING (KIT OF 5) AGMD-142 SCREW * Included in Cam Kit AGMDPRO-406-K Removable location pin - can be removed so intermediate plate can be fitted to existing Special machine adaptors without modification.
  • Page 22 NOTES 22/24 SB-E-2-990 R6.0 www.carlisleft.com...
  • Page 23 NOTES 23/24 SB-E-2-990 R6.0 www.carlisleft.com...
  • Page 24: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

Table of Contents