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Carlisle BINKS DVX Series Service Manual

Low pressure air atomisation hand spray gun - pressure fluid feed
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SERVICE MANUAL
EN
DVXP Low Pressure Air Atomisation Hand Spray
Gun - Pressure Fluid Feed
II 2 G X / Ex h II Gb X
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT.
SB-E-3-011 R1.0 (09/2024)
www.carlisleft.com

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Summary of Contents for Carlisle BINKS DVX Series

  • Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT. SB-E-3-011 R1.0 (09/2024)

  • Page 2: Functional Description

    FUNCTIONAL DESCRIPTION The DVX spray gun is a professional quality Air Atomising spray gun designed to comply with all global legislations. It is suitable for use with most paints and coatings supplied from a pressurised fluid suppy source. SPECIFICATIONS AIR INLET PRESSURES P1 = Max.
  • Page 3 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Signed for and on behalf of Carlisle Fluid Technologies: F. A. Sutter Executive President: Engineering and Operations, Scottsdale, AZ, 85254.
  • Page 4 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Signed for and on behalf of Carlisle Fluid Technologies: F. A. Sutter Executive President: Engineering and Operations, Scottsdale, AZ, 85254.
  • Page 5 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property damage.

  • Page 6: Exploded View

    EXPLODED VIEW PARTS LIST REF. PART No. DESCRIPTION QTY. SEE TABLE 1 AIR CAP & RETAINING RING DVXK-400 RETAINING RING SUB ASSEMBLY AIR CAP SEE TABLE 2 FLUID NOZZLE DVXK-401 SPRAY HEAD KIT DVXK-402 INDEXING BAFFLE PLATE 704403 SCREW (KIT OF 3) SPRAYHEAD 704401 GASKET (KIT OF 2)

  • Page 7: Service Parts

    PARTS LIST (Continued) REF. PART No. DESCRIPTION QTY. DVXK-403 FAN CONTROL VALVE 10 + VALVE BODY O RING 12 # DVXK-404 SPREADER KNOB KIT SPREADER VALVE ADJUSTING KNOB DVXK-405 AIR VALVE ASSEMBLY 15 + FRONT CAGE ASSEMBLY AIR VALVE STEM 18 # AIR VALVE SPRING REAR SEAL ASSEMBLY...
  • Page 8 AIR CAP AND FLUID NOZZLE/NEEDLE SELECTION GUIDE TABLE 1 - DVXP AIR CAP PERFORMANCE GUIDE ***Recommended Air Inlet Typical Fan Pattern Part Number Air Cap & Type Air Consumption Pressure Size** DVXP-130-P1-K HVLP PLUS 2.0 bar [29 psi] 250 L/min [8.8 scfm] 330 mm [13 in] DVXP-130-P2-K HVLP PLUS...

  • Page 9: Start-Up Sequence

    CAUTION IMPORTANT: This spraygun is suitable for use with both waterbased and solvent based coating materials. ● The gun is not designed for use with highly corrosive and/or abrasive materials. ● Immersion of parts in aggressive cleaning solutions can cause colour fading and/or component degredation.

  • Page 10: Spray Gun Cleaning

    NOTE Depending on hose length, larger I.D. hose may be required. Install an air gauge at the gun handle. When gun is triggered on, adjust regulated pressure as required. Do not use more pressure than is necesarry to atomise the material being applied. Excess pressure will create additional overspray and reduce transfer efficiency.
  • Page 11 SPRAY GUN DISASSEMBLY / ASSEMBLY Order for disassembly (reverse for assembly) DISASSEMBLY TIP & NEEDLE 22mm HEX 19 Nm [170 in-lbs] ✓ NOTE When changing the fluid tip or fluid needle, replace tip, needle and fluid packing at the same time. Using worn parts can cause fluid leakage.
  • Page 12 AIR CAP DISASSEMBLY AND ASSEMBLY ✓ AIR CAP INDEXING 12/24 SB-E-3-011 R1.0 www.carlisleft.com...
  • Page 13 DISASSEMBLY PACKING DISASSEMBLY TRIGGER T10 TORX 1 Nm [10 in-lbs] 13/24 SB-E-3-011 R1.0 www.carlisleft.com...
  • Page 14 DISASSEMBLY SPRAYHEAD DISASSEMBLY TIP & NEEDLE T10 TORX 1 Nm [10 in-lbs] DISASSEMBLY AIR INLET NOTE DO NOT REMOVE FLUID INLET Any malfunctions resulting from the removal of this part will not be covered by the Warranty. 7mm HEX 18.5 Nm [165 in-lbs] 14/24 SB-E-3-011 R1.0...
  • Page 15 DISASSEMBLY AIR VALVE 6mm HEX 18 Nm [160 in-lbs] 12 Nm [110 in-lbs] SPREADER VALVE REPLACEMENT 11mm HEX 9 Nm [80 in-lbs] T10 TORX 1 Nm [10 in-lbs] 15/24 SB-E-3-011 R1.0 www.carlisleft.com...

  • Page 16: General Faults

    TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION Check air supply and hose. No air pressure at gun. Check handle air flow valve is open (if fitted) Will not spray. Fluid needle adjustment not open Open fluid needle by rotating enough. needle knob counter-clockwise Check fluid nozzle/needle Incorrect needle fitted to gun.
  • Page 17 When removing the air cap from the retaining ring, take care not damage any plastic components also inside the ring. Simply wipe parts clean and reassemble with a new or clean air cap. FLUID FAULTS CAUSE CORRECTION Fluid nozzle internal seat scored damaged or worn.

  • Page 18: Air Faults

    CAUSE AIR FAULTS CORRECTION Remove Air Valve Stem and Air Valve Stem contaminated and thoroughly clean valve shaft and not correctly seating. seating surfaces. Small air leak from air cap when gun is not triggered. Air Valve Stem seal inside Front Replace.
  • Page 19 TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern. Contamination build-up on air cap, Soak cap or nozzle in suitable plugged horn holes, centre holes or cleaning liquid and thoroughly clean. jets. Contamination build-up on fluid Soak cap or nozzle in suitable nozzle exterior or partially plugged cleaning liquid and thoroughly clean.
  • Page 20 Heavy centre pattern. Turn out counter clockwise to Pattern adjustment valve set too low. achieve correct pattern. Reduce fluid flow by turning fluid Too much coating needle adjusting screw clockwise. Reduce fluid pressure. Coating too thick. Thin to correct viscosity Atomising air pressure too low.
  • Page 21 Ball end heavy pattern. Reduce fluid flow. Change fluid tip Too much fluid flow. for smaller size or change air cap for different specification air cap. Too much atomisation air pressure. Reduce air pressure. Excessive bounce-back. Check distance (normally 150- Gun too far from surface.
  • Page 22 ACCESSORIES PART No. DESCRIPTION DVXK-410 NON INDEXING BAFFLE PLATE 704417 INLINE FLOW VALVE AIR CAP TEST KITS ***Recommended Air Inlet Part Number Air Cap & Type Atomisation Pressure Pressure DVXK-P1T HVLP PLUS 2.0 bar [29 psi] 0.69 bar [10 psi) DVXK-P2T HVLP PLUS 2.0 bar [29 psi]...
  • Page 23 DIMENSIONS 23/24 SB-E-3-011 R1.0 www.carlisleft.com...

  • Page 24: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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